Based on host computer compressed air output and rapid release test data collection device
Patent Information
- Application Number
- CN202521795661.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-08-22
AI Technical Summary
[0003]本实用新型的目的在于提供基于上位机压缩空气产出与快速释放测试数据收集装置，解决了制造工厂在生产空压机与冷干机时，只进行必要的运行测试项目，关注点集中在机械部件的跑冒滴漏，电气部件的可靠稳定运行，对于单台设备的提速能力或者多台设备的并行产气调控很少涉及的问题
[0009]本实用新型的基于上位机压缩空气产出与快速释放测试数据收集装置，在使用时，充分利用所述上位机强大的数据传输与数据存储能力，通过多循环高密度的数据采集可完整呈现客户端随机用气情况下的空压机的表现，通过所述变频压缩机额定产气量占比超过总额定产气量的50％，增加所述变频压缩机实际产气量对管网用气量的影响，通过所述定频压缩机额定产气量占比低于总额定产气量的40％，来模拟客户现场实际设备分布；配置至少一路所述一号电动阀或所述二号电动阀，调节范围预设定为15％～90％，15％最小开度为模拟客户最小使用量的安全设定线，本实用新型配置两路电动比例调节型球阀，利用一个可设定阀门开度上限与阀门开度下限的随机数产生器，在不同间隔时间内，产生不同幅度的随机数，电动比例调节阀按照随机数开度进行动作，并等待下一次随机数改变，用来模拟现场用气高峰；配置至少两路开关型球阀，调节范围为0％～100％，允许所有开关型球阀关断或者全开，模拟客户间断性工艺要求，利用一个可设定上限与下限的随机数产生器，在不同间隔时间内，产生不同幅度的随机数，通过所述控制器对四个所述开关阀进行控制，当随机数产生数字1时，所有阀门打开，当随机数产生数字2时，打开开关型球阀A，当随机数产生数字3时，打开开关型球阀B，当随机数产生数字4时，打开开关型球阀C，当随机数产生数字5时，打开开关型球阀D，利用随机数加交叉驱动方式模拟客户不规格用气，解决了制造工厂在生产空压机与冷干机时，只进行必要的运行测试项目，关注点集中在机械部件的跑冒滴漏，电气部件的可靠稳定运行，对于单台设备的提速能力或者多台设备的并行产气调控很少涉及的问题。
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Figure CN224693533U_ABST
Abstract
Claims
1. A data collection device for compressed air production and rapid release tests based on a host computer, comprising a host computer, characterized in that, It also includes variable frequency air compressors, fixed frequency air compressors, electric valve No. 1 and electric valve No. 2; The number of variable frequency air compressors is two, and the two variable frequency air compressors are respectively connected to the host computer. The fixed frequency air compressor is connected to the host computer. The first electric valve is connected to the host computer, and the second electric valve is connected to the host computer.
2. The data collection device for compressed air production and rapid release based on a host computer as described in claim 1, characterized in that, The data collection device for compressed air production and rapid release test data based on the host computer also includes a controller, which is connected to the host computer and located inside the host computer.
3. The data collection device for compressed air production and rapid release based on a host computer as described in claim 2, characterized in that, The data collection device for compressed air production and rapid release test data based on the host computer also includes an air storage tank and a refrigerated dryer. The air storage tank is connected to the host computer and located outside the host computer. One end of the refrigerated dryer is connected to the air storage tank, and the other end of the refrigerated dryer is connected to the variable frequency air compressor and the fixed frequency air compressor.
4. The data collection device for compressed air production and rapid release based on a host computer as described in claim 3, characterized in that, The data collection device for compressed air production and rapid release test based on the host computer also includes a storage tank and switching valves. The storage tank is connected to the first electric valve and the second electric valve and is located outside the host computer. There are four switching valves, each connected to the storage tank and located outside the storage tank.
5. The data collection device for compressed air production and rapid release based on a host computer as described in claim 4, characterized in that, The data collection device for compressed air production and rapid release test based on the host computer also includes a flow meter, which is connected to the controller and located between the air storage tank and the storage tank.