A brake friction pad wear alarm device

CN224706191UActive Publication Date: 2026-09-01CHANGCHUN TBK SHILI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202521440358.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-10
Publication Date
2026-09-01
Estimated Expiration
2035-07-10

AI Technical Summary

Technical Problem

[0002]制动器摩擦片在长期使用中会因摩擦而逐渐变薄,当磨损超过安全阈值时,制动效能显著下降,存在严重安全隐患

Benefits of technology

本实用新型中,在制动器摩擦片磨损报警装置中,使用检测组件便于对摩擦片本体的磨损情况进行检测,使其在磨损到一定程度后能触发报警,提醒工作人员进行更换维护,安全性增强。

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Abstract

This utility model relates to the field of mechanical braking safety technology and discloses a brake friction pad wear alarm device, including a friction pad body, a fixing plate, and a brake disc. A disassembly assembly is provided between the friction pad body and the fixing plate, and a detection assembly is connected to the outside of the fixing plate. The advantages of this utility model compared to the prior art are: in the brake friction pad wear alarm device, the use of the detection assembly facilitates the detection of the wear condition of the friction pad body, enabling it to trigger an alarm when the wear reaches a certain level, reminding personnel to replace and maintain it, thus enhancing safety; the use of the disassembly assembly facilitates the easy removal of the fixing plate, allowing it to be installed on different friction pad bodies for detection and use, providing greater flexibility.
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Description

Technical Field

[0001] This utility model relates to the field of mechanical braking safety technology, and in particular to a brake friction pad wear alarm device. Background Technology

[0002] Brake friction pads gradually thin due to friction during long-term use. When the wear exceeds the safety threshold, the braking performance decreases significantly, posing a serious safety hazard.

[0003] The existing brake friction pads are worn, making it inconvenient to notify staff in a timely manner, which reduces safety; and it is also inconvenient to install the wear detection device on different friction pads, which makes the device somewhat inadequate. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a brake friction pad wear alarm device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a brake friction pad wear alarm device, comprising a friction pad body, a fixing plate and a brake disc, wherein a disassembly assembly is connected between the friction pad body and the fixing plate, and a detection assembly is connected to the outside of the fixing plate; A first fixed cylinder is fixedly connected to the side of the fixed plate. A second fixed cylinder is slidably connected inside the first fixed cylinder. An extension rod is slidably connected inside the second fixed cylinder. A movable plate is fixedly connected to one end of the extension rod. A second contact is fixedly connected to the side of the movable plate near the fixed plate. A first contact is fixedly connected to the side of the fixed plate near the movable plate. The first contact and the second contact are electrically connected.

[0006] As a further description of the above technical solution: The disassembly assembly includes a fixing bolt, a groove is formed in the body of the friction plate, a threaded groove is formed in the groove, the fixing bolt is threaded into the threaded groove, a connecting hole is formed in the fixing plate, and one end of the fixing bolt passes through the connecting hole.

[0007] As a further description of the above technical solution: A drive ring is fixedly connected to the outer wall of the brake disc, and the drive ring is slidably connected to the moving plate.

[0008] As a further description of the above technical solution: The movable plate and the fixed plate are parallel.

[0009] As a further description of the above technical solution: The first fixed cylinder is provided in two sets symmetrically.

[0010] As a further description of the above technical solution: The first contact and the second contact correspond to each other.

[0011] As a further description of the above technical solution: The brake disc is parallel to the friction pad body.

[0012] This utility model has the following beneficial effects: In this invention, the brake friction pad wear alarm device uses a detection component to facilitate the detection of the wear condition of the friction pad body, so that it can trigger an alarm after the wear reaches a certain level, reminding the staff to replace and maintain it, thus enhancing safety.

[0013] In this invention, the brake friction pad wear alarm device uses a disassembly assembly to facilitate the easy removal of the fixing plate, which can then be installed on different friction pad bodies for detection, making it more flexible. Attached Figure Description

[0014] Figure 1 This invention provides a schematic diagram of the overall structure of a brake friction pad wear alarm device. Figure 1 ; Figure 2 This invention provides a schematic diagram of the overall structure of a brake friction pad wear alarm device. Figure 2 ; Figure 3 This is a partial structural diagram of a brake friction pad wear alarm device proposed in this utility model. Figure 1 ; Figure 4 This is a partial structural diagram of a brake friction pad wear alarm device proposed in this utility model. Figure 2 .

[0015] Legend: 1. Friction plate body; 2. Groove; 3. Threaded groove; 4. Fixing bolt; 5. Connecting hole; 6. Fixing plate; 7. First fixing cylinder; 8. Second fixing cylinder; 9. Extension rod; 10. Moving plate; 11. First contact; 12. Second contact; 13. Brake disc; 14. Drive ring. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Reference Figures 1-4 The present invention provides an embodiment of a brake friction pad wear alarm device, comprising a friction pad body 1, a fixing plate 6 and a brake disc 13, wherein a disassembly assembly is provided between the friction pad body 1 and the fixing plate 6, and a detection assembly is provided on the outside of the fixing plate 6. A first fixed cylinder 7 is fixedly connected to the side of the fixed plate 6. A second fixed cylinder 8 is slidably connected inside the first fixed cylinder 7. An extension rod 9 is slidably connected inside the second fixed cylinder 8. A movable plate 10 is fixedly connected to one end of the extension rod 9. A second contact 12 is fixedly connected to the side of the movable plate 10 near the fixed plate 6. A first contact 11 is fixedly connected to the side of the fixed plate 6 near the movable plate 10. The first contact 11 and the second contact 12 are electrically connected to each other to facilitate reminding the staff.

[0018] The disassembly assembly includes a fixing bolt 4, a groove 2 inside the friction plate body 1, a threaded groove 3 inside the groove 2, the fixing bolt 4 being threaded into the threaded groove 3, a connecting hole 5 inside the fixing plate 6, and one end of the fixing bolt 4 passing through the connecting hole 5; a drive ring 14 is fixedly connected to the outer wall of the brake disc 13, and the drive ring 14 is slidably connected to the moving plate 10; the moving plate 10 and the fixing plate 6 are parallel; two sets of first fixing cylinders 7 are symmetrically arranged; the first contact 11 and the second contact 12 correspond to each other; the brake disc 13 is parallel to the friction plate body 1, which facilitates uniform wear.

[0019] Working principle: In the brake friction pad wear alarm device, a controller is connected to the outside of the brake, so that the first contact 11 and the second contact 12 are both electrically connected to the controller. When the brake is used, the brake disc 13 performs friction braking on the friction pad body 1. The drive ring 14 moves with the movement of the brake disc 13, thereby driving the drive ring 14 to press the moving plate 10. This causes the moving plate 10 to drive the extension rod 9 to slide in the second fixed cylinder 8. The second fixed cylinder 8 slides in the first fixed cylinder 7, thereby driving the second contact 12 to approach the first contact 11, which facilitates the detection of the wear condition of the friction pad body 1. When the friction pad body 1 is worn to a certain extent, the second contact 12 contacts the first contact 11, thereby sending a signal to the controller. The controller triggers an alarm to remind the staff to replace and maintain the pad, thus enhancing safety. Unscrewing the fixing bolt 4 from the threaded groove 3 makes it easy to remove the fixing plate 6 from the friction pad body 1. This allows it to be installed on different friction pad bodies 1 for testing, making it more flexible and reusable multiple times.

[0020] All electrical components mentioned in this article are electrically connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device such as a computer for control. The detailed description of known functions and known components is omitted in the specific embodiments disclosed herein. To ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0021] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A brake friction pad wear alarm device, comprising a friction pad body (1), a fixing plate (6), and a brake disc (13), characterized in that: A disassembly assembly is provided between the friction plate body (1) and the fixing plate (6), and a detection assembly is provided on the outside of the fixing plate (6); A first fixed cylinder (7) is fixedly connected to the side of the fixed plate (6). A second fixed cylinder (8) is slidably connected inside the first fixed cylinder (7). An extension rod (9) is slidably connected inside the second fixed cylinder (8). A movable plate (10) is fixedly connected to one end of the extension rod (9). A second contact (12) is fixedly connected to the side of the movable plate (10) near the fixed plate (6). A first contact (11) is fixedly connected to the side of the fixed plate (6) near the movable plate (10). The first contact (11) and the second contact (12) are electrically connected.

2. The brake friction pad wear alarm device according to claim 1, characterized in that: The disassembly assembly includes a fixing bolt (4), a groove (2) is provided in the friction plate body (1), a threaded groove (3) is provided in the groove (2), the fixing bolt (4) is threadedly connected in the threaded groove (3), a connecting hole (5) is provided in the fixing plate (6), and one end of the fixing bolt (4) passes through the connecting hole (5).

3. The brake friction pad wear alarm device according to claim 1, characterized in that: A drive ring (14) is fixedly connected to the outer wall of the brake disc (13), and the drive ring (14) is slidably connected to the moving plate (10).

4. The brake friction pad wear alarm device according to claim 1, characterized in that: The movable plate (10) and the fixed plate (6) are parallel.

5. A brake friction pad wear alarm device according to claim 1, characterized in that: The first fixed cylinder (7) is symmetrically provided in two sets.

6. The brake friction pad wear alarm device according to claim 1, characterized in that: The first contact (11) and the second contact (12) correspond to each other.

7. The brake friction pad wear alarm device according to claim 1, characterized in that: The brake disc (13) is parallel to the friction plate body (1).