Lightweight automobile stamping metal door anti-collision beam
Patent Information
- Application Number
- CN202522375504.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-11-10
AI Technical Summary
目前,轻量化汽车的冲压金属车门防撞梁与车门大多采用一体式冲压成型工艺,当车门遭受轻微碰撞导致防撞梁发生形变时,通常需要对车门进行钣金修复,然而,经过修复的防撞梁虽然外形上可能恢复了原状,但其内部金属组织结构已经发生了改变,这种改变会削弱防撞梁的防护性能,从而对车辆的安全性产生不利影响,因此,针对上述问题提出一种轻量化汽车冲压金属车门防撞梁
本实用新型中,通过设置的防撞梁组件、固定座组件和防脱组件,该轻量化汽车冲压金属车门防撞梁的设计,在发生碰撞后,不仅能确保车门的防护性能,还能在无需更换车门的情况下对防撞梁进行更换,有效减少经济损失,同时,其多个分布式固定点的设计,提高了受撞击力分散的均匀性,显著减少了防撞梁在碰撞后损坏的概率,进一步增强了车辆的安全性。
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Figure CN224714796U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of anti-collision beam technology, specifically a lightweight stamped metal anti-collision beam for automotive doors. Background Technology
[0002] Lightweight stamped metal door anti-collision beams are an important automotive safety structural component. They are manufactured using high-strength metal materials and stamping processes, and installed inside the door. Their main function is to effectively absorb and disperse collision energy in the event of a side collision, preventing excessive deformation of the door, thereby protecting the survival space of passengers inside the vehicle, reducing injuries to passengers in collision accidents, and also helping to maintain the overall structural stability of the vehicle and improve its safety performance. Currently, lightweight vehicles mostly use a one-piece stamping process for their stamped metal door anti-collision beams and doors. When a door suffers a minor collision that causes the anti-collision beam to deform, sheet metal repair of the door is usually required. However, although the repaired anti-collision beam may have returned to its original shape, its internal metal structure has been altered. This alteration weakens the protective performance of the anti-collision beam, thus adversely affecting the vehicle's safety. Therefore, a lightweight stamped metal door anti-collision beam for vehicles is proposed to address the above problems. Utility Model Content
[0003] The purpose of this invention is to provide a lightweight stamped metal door anti-collision beam for automobiles, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: A lightweight stamped metal door anti-collision beam for automobiles includes an anti-collision beam assembly. A fixing seat assembly is inserted into the inner side of the anti-collision beam assembly, and an anti-detachment component is installed inside the fixing seat assembly. The anti-collision beam assembly includes an anti-collision beam body, with a positioning hole on the inner side of the anti-collision beam body. An iron plate is fixedly connected to the inner side of the positioning hole. The fixing seat assembly includes a positioning seat, with a groove, a guide groove, and an insertion hole at one end. A spring is fixedly connected to the inner side of the guide groove, and a guide block is slidably connected to the inner side of the guide groove. The guide block and a permanent magnet post are integrally fixed structures. The outer side of the anti-collision beam body fits against the inner side of the groove, and the permanent magnet post is inserted into the interior of the positioning hole.
[0005] As a further optimization of this utility model, the upper and lower ends of the anti-collision beam body are both provided with a rightward protruding slope, and the inner side of the anti-collision beam body is provided with an internal groove and a weight reduction hole.
[0006] As a further optimization of this utility model, the iron sheet and the permanent magnet column are bonded together, and the iron sheet and the permanent magnet column are magnetically attracted to each other.
[0007] As a further optimization of this utility model, one end of the slope is an inclined structure, the slope, the guide groove and the insertion hole are connected, and the front and rear ends of the guide groove are extended with sliding grooves.
[0008] As a further optimization of this utility model, the spring is fixedly connected to the guide block, the guide block is located inside the guide groove, the permanent magnet column is clearance-fitted with the inner side of the guide groove, and the shape of the permanent magnet column matches the shape of the positioning hole.
[0009] As a further optimization of this utility model, the anti-detachment component includes an anti-detachment rod, the front end of which is provided with a spiral strip, and the anti-detachment rod is threadedly connected to an internally threaded cylinder through the spiral strip.
[0010] As a further optimization of this utility model, the following features are provided: the rear end of the internal threaded cylinder is in close contact with the positioning seat at the front end; a baffle is provided at the rear end of the anti-detachment rod; the anti-detachment rod is inserted into the interior of the insertion hole; and there is a clearance fit between the outer side of the anti-detachment rod and the permanent magnet column.
[0011] Compared with the prior art, the beneficial effects of this utility model are: In this invention, the lightweight stamped metal door anti-collision beam, through its anti-collision beam assembly, fixing seat assembly, and anti-detachment assembly, not only ensures the protective performance of the door after a collision, but also allows for replacement of the anti-collision beam without replacing the door, effectively reducing economic losses. Furthermore, its multiple distributed fixing points improve the uniformity of impact force distribution, significantly reducing the probability of damage to the anti-collision beam after a collision, further enhancing vehicle safety. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the anti-collision beam assembly of this utility model; Figure 3 This utility model Figure 2 A schematic diagram of the structure at point A; Figure 4 This is a schematic diagram of the anti-detachment component structure of this utility model; Figure 5 This utility model Figure 4 A schematic diagram of the structure at point B; Figure 6 This is a cross-sectional structural diagram of the fixing base assembly of this utility model.
[0013] In the diagram: 1. Anti-collision beam assembly; 11. Anti-collision beam body; 12. Positioning hole; 13. Iron sheet; 14. Internal groove; 15. Weight reduction hole; 2. Fixing base assembly; 21. Positioning base; 22. Sloping groove; 23. Guide groove; 24. Insertion hole; 25. Spring; 26. Guide block; 27. Permanent magnet column; 3. Anti-detachment component; 31. Anti-detachment rod; 32. Internal threaded cylinder; 33. Spiral strip. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0016] Please see Figures 1-6 This utility model provides a technical solution: A lightweight stamped metal car door anti-collision beam includes an anti-collision beam assembly 1, a fixing seat assembly 2 inserted into the inner side of the anti-collision beam assembly 1, and an anti-detachment assembly 3 installed inside the fixing seat assembly 2. The anti-collision beam assembly 1 includes an anti-collision beam body 11, a positioning hole 12 is opened on the inner side of the anti-collision beam body 11, and an iron plate 13 is fixedly connected to the inner side of the positioning hole 12. The fixing seat assembly 2 includes a positioning seat 21, one end of which has a ramp 22, a guide groove 23 and an insertion hole 24. A spring 25 is fixedly connected to the inner side of the guide groove 23, and a guide block 26 is slidably connected to the inner side of the guide groove 23. The guide block 26 and the permanent magnet post 27 are integrally fixed structures. The outer side of the anti-collision beam body 11 is fitted with the inner side of the ramp 22, and the permanent magnet post 27 is inserted into the inside of the positioning hole 12.
[0017] As a further implementation of this solution, the upper and lower ends of the anti-collision beam body 11 are both provided with a rightward convex slope. The inner side of the anti-collision beam body 11 is provided with an internal groove 14 and a weight reduction hole 15. Through the above-mentioned settings, this design not only improves the structural strength of the anti-collision beam body 11, enabling it to better withstand impact forces, but also reduces the overall weight through the internal groove 14 and the weight reduction hole 15, achieving the dual advantages of lightweight and high strength, and further improving the vehicle's fuel efficiency and performance. As a further implementation of this solution, the iron sheet 13 is attached to the permanent magnet column 27, and the iron sheet 13 and the permanent magnet column 27 are magnetically attracted to each other. Through the above arrangement, the convenience of replacing the anti-collision beam assembly 1 is improved. As a further implementation of this solution, one end of the ramp 22 is an inclined structure. The ramp 22, guide groove 23, and insertion hole 24 are connected. Both the front and rear ends of the guide groove 23 extend with sliding grooves. Through the above-mentioned configuration, the assembly between components is smoother, and the assembly efficiency is improved. At the same time, the connected structural design ensures the uniform distribution of force, reduces local stress concentration, and further enhances the protective performance of the anti-collision beam. As a further implementation of this solution, the spring 25 is fixedly connected to the guide block 26, the guide block 26 is located inside the groove of the guide groove 23, the permanent magnet column 27 is clearance-fitted with the inner side of the guide groove 23, and the shape of the permanent magnet column 27 matches the shape of the positioning hole 12. Through the above settings, the permanent magnet column 27 can smoothly enter the positioning hole 12, ensuring the precise assembly between components. The fixed connection between the spring 25 and the guide block 26 enhances the stability of the structure and improves the anti-deformation ability of the anti-collision beam when it is impacted. As a further implementation of this solution, the anti-detachment component 3 includes an anti-detachment rod 31. The front end of the anti-detachment rod 31 has a spiral strip 33. The anti-detachment rod 31 is threadedly connected to the internal threaded cylinder 32 through the spiral strip 33. The rear end of the internal threaded cylinder 32 is tightly attached to the positioning seat 21 at the front end. A baffle is provided at the rear end of the anti-detachment rod 31. The anti-detachment rod 31 is inserted into the inside of the insertion hole 24. The outer side of the anti-detachment rod 31 is clearance-fitted with the permanent magnet post 27. Through the above settings, a tight connection between the components is ensured. At the same time, the baffle prevents the components from accidentally falling off, enhances the stability and reliability of the entire structure, and further improves the safety performance of the vehicle.
[0018] Workflow: During use, the positioning seat 21 is fixed to the car door. A layer of plastic partition is attached to both the top and bottom of the anti-collision beam body 11. This prevents the permanent magnet post 27 from prematurely inserting into the positioning hole 12 during installation. The anti-collision beam body 11 is then horizontally inserted into the grooves 22 created by the multiple positioning seats 21. After the anti-collision beam body 11 is fully inserted, the plastic partition is removed. By adjusting the front and rear position of the anti-collision beam body 11, the guide groove 23 is aligned with the positioning hole 12. After alignment, the magnetic attraction between the iron sheet 13 and the permanent magnet post 27 causes the permanent magnet post 27 to be inserted into the positioning hole 12. The magnetic column 27 moves into the positioning hole 12, driving the guide block 26 to move. The guide block 26 slides inside the guide groove 23, pressing against the spring 25. When not installed, the spring 25 allows the permanent magnet column 27 to be embedded in the guide groove 23. After multiple permanent magnet columns 27 enter the positioning hole 12 through the magnetic attraction of the iron sheet 13, the anti-collision beam body 11 cannot move forward or backward or up or down. Then, the anti-detachment rod 31 is inserted into the insertion holes 24 of the multiple positioning seats 21. The anti-detachment rod 31 is then inserted through the spiral openings of the internal threaded cylinder 32 and the anti-detachment rod 31. The 33-spiked installation uses anti-detachment rods 31 to block the permanent magnet column 27, preventing it from detaching from the positioning hole 12, thus completing the installation. The slope of the upper end of the anti-collision beam body 11 and the cooperation of the groove 22 enhance the fixing strength of the anti-collision beam body 11. The built-in groove 14 and weight-reducing hole 15 in the anti-collision beam body 11, along with the shape of the anti-collision beam body 11, reduce the increase in weight. Multiple positioning seats 21 fix the anti-collision beam body 11, improving the uniformity of impact force distribution. The distributed design of multiple positioning seats 21 can... This significantly reduces the likelihood of damage to the positioning seat 21 after an impact. When disassembling the anti-collision beam body 11, an existing permanent magnet block, whose magnetic attraction strength is twice that between the permanent magnet column 27 and the iron sheet 13, is placed at one end of multiple positioning seats 21. The permanent magnet column 27 is reset by magnetic attraction. Based on the above principles, the device not only ensures the protection performance of the car door after a collision, but also allows the anti-collision beam to be replaced without replacing the car door, reducing economic losses and ensuring the effectiveness of the door protection again.
[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A lightweight stamped metal door anti-collision beam for automobiles, comprising an anti-collision beam assembly (1), characterized in that: The anti-collision beam assembly (1) is inserted into the inner side of the fixing seat assembly (2), and the fixing seat assembly (2) is installed with the anti-detachment assembly (3). The anti-collision beam assembly (1) includes an anti-collision beam body (11), and a positioning hole (12) is provided on the inner side of the anti-collision beam body (11). An iron plate (13) is fixedly connected to the inner side of the positioning hole (12). The fixed base assembly (2) includes a positioning base (21), one end of which is provided with a groove (22), a guide groove (23) and a socket (24). A spring (25) is fixedly connected to the inside of the guide groove (23), and a guide block (26) is slidably connected to the inside of the guide groove (23). The guide block (26) and the permanent magnet column (27) are an integral fixed structure. The outer side of the anti-collision beam body (11) is attached to the inner side of the slope groove (22), and the permanent magnet column (27) is inserted into the positioning hole (12).
2. The lightweight stamped metal door anti-collision beam for automobiles according to claim 1, characterized in that: The upper and lower ends of the anti-collision beam body (11) are both provided with a rightward protruding slope, and the inner side of the anti-collision beam body (11) is provided with an internal groove (14) and a weight reduction hole (15).
3. The lightweight stamped metal door anti-collision beam for automobiles according to claim 1, characterized in that: The iron sheet (13) is attached to the permanent magnet column (27), and the iron sheet (13) and the permanent magnet column (27) are magnetically attracted to each other.
4. A lightweight stamped metal door anti-collision beam for automobiles according to claim 1, characterized in that: The slope (22) has an inclined structure at one end. The slope (22), guide groove (23) and insertion hole (24) are connected. The front end and rear end of the guide groove (23) are both extended with sliding grooves.
5. A lightweight stamped metal door anti-collision beam for automobiles according to claim 1, characterized in that: The spring (25) is fixedly connected to the guide block (26), the guide block (26) is located inside the groove of the guide groove (23), the permanent magnet column (27) is in clearance fit with the inner side of the guide groove (23), and the shape of the permanent magnet column (27) matches the shape of the positioning hole (12).
6. A lightweight stamped metal door anti-collision beam for automobiles according to claim 1, characterized in that: The anti-detachment component (3) includes an anti-detachment rod (31), and a spiral strip (33) is provided at the front end of the anti-detachment rod (31). The anti-detachment rod (31) is threadedly connected to the internal threaded cylinder (32) through the spiral strip (33).
7. A lightweight stamped metal door anti-collision beam for automobiles according to claim 6, characterized in that: The rear end of the internal threaded cylinder (32) is in close contact with the positioning seat (21) at the front end. The rear end of the anti-detachment rod (31) is provided with a baffle. The anti-detachment rod (31) is inserted into the inside of the insertion hole (24). The outer side of the anti-detachment rod (31) is in clearance fit with the permanent magnet column (27).