Efficient floor cleaning agent production drainage device
Patent Information
- Application Number
- CN202521556572.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-24
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-07-24
AI Technical Summary
[0003]然而,现有地板清洁剂生产用引流装置依然存在以下问题:1、地板清洁剂原料中含有未完全溶解的颗粒或杂质,在引流过程中易造成管道堵塞,影响输送效率,但现有地板清洁剂生产用引流装置的过滤结构单一,一旦堵塞需停机更换,严重中断生产流程;2、地板清洁剂具有一定的黏性,在储料罐内壁易残留附着,若不及时清理,不仅会造成原料浪费,还容易因残留原料变质影响后续批次产品的质量,而现有地板清洁剂生产用引流装置缺乏有效的清洁结构,人工清理耗时费力,且清洁效果不佳
[0020] 1. In this utility model, the cleaning agent in the storage tank is delivered to the tee via the diversion pump of the conveying device. According to production needs, the third valve on the first diversion pipe and the required second diversion pipe is opened, and the cleaning agent enters the filter assembly. After being filtered by the filter element in the connecting cylinder, it flows into the diversion tank through the sleeve hole. When the filter assembly in use is blocked, the third valve on the corresponding first diversion pipe or the third valve on the corresponding second diversion pipe is closed, and the third valve on the first diversion pipe or the third valve on the corresponding second diversion pipe of other unblocked filter assemblies is opened. The filter channel can be switched without stopping the machine, avoiding production interruption caused by filter structure blockage, ensuring continuous and stable delivery of cleaning agent, and improving production efficiency.
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Figure CN224716381U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of floor cleaner production technology, and in particular to a high-efficiency diversion device for floor cleaner production. Background Technology
[0002] Floor cleaners are liquid preparations used to clean floors. Their complex composition typically includes surfactants, additives, and solvents, and they offer functions such as stain removal, sterilization, and conditioning. They are widely used in homes, shopping malls, office buildings, and other similar locations. In the large-scale production of floor cleaners, raw material transportation and diversion are crucial steps. The mixed raw materials must be precisely and stably introduced into subsequent production equipment (such as filling and mixing equipment) to ensure continuous production and stable product quality.
[0003] However, existing diversion devices for floor cleaner production still have the following problems: 1. Floor cleaner raw materials contain undissolved particles or impurities, which can easily cause pipe blockage during the diversion process, affecting delivery efficiency. However, existing diversion devices for floor cleaner production have a simple filtration structure; once blocked, they require shutdown for replacement, severely disrupting the production process. 2. Floor cleaner has a certain viscosity and easily leaves residues on the inner wall of the storage tank. If not cleaned promptly, this not only wastes raw materials but also easily leads to spoilage of subsequent batches, affecting the quality of products. Existing diversion devices for floor cleaner production lack an effective cleaning structure; manual cleaning is time-consuming, labor-intensive, and ineffective. Therefore, we have introduced a highly efficient diversion device for floor cleaner production. Utility Model Content
[0004] The main objective of this invention is to provide a highly efficient diversion device for the production of floor cleaners, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A high-efficiency floor cleaner production diversion device includes a storage tank, a sealing cap movably fitted onto the upper end of the storage tank, a cleaning device inserted through the middle of the upper end of the sealing cap, an input pipe fixedly connected to the upper outer surface of the storage tank, a first pipe valve movably installed through the outer surface of the input pipe, three support rods fixedly connected to the lower edge of the storage tank, and a conveying device fixedly installed through the middle of the lower end of the storage tank, with a diversion structure movably fitted onto the lower end of the conveying device.
[0007] Preferably, the drainage structure includes a drainage tank, the upper end of which has three through holes, a spiral drainage plate fixedly sleeved inside the drainage tank, an output pipe fixedly connected to the middle of the lower end of the drainage tank, a fourth pipe valve movably installed on the outer surface of the output pipe, and a third flange fixedly sleeved at the lower end of the output pipe.
[0008] By adopting the above technical solution, the spiral guide plate can guide the detergent to flow smoothly and avoid impact.
[0009] Preferably, the cleaning device includes a servo motor, the output end of which is fixedly mounted with an installation plate. Two first cleaning scrapers are fixedly connected to the lower edge of the installation plate, and a second cleaning scraper is fixedly connected to the lower end of each of the two first cleaning scrapers. The lower end of the servo motor is fixedly connected to the upper end of the sealing cover, and the output end of the servo motor passes through the upper end of the sealing cover and extends to the lower end of the sealing cover.
[0010] By adopting the above technical solution, the servo motor provides power to drive the installation plate to rotate, so that the first cleaning scraper and the second cleaning scraper rotate synchronously, which can automatically clean the inner wall of the storage tank, replace manual cleaning, improve cleaning efficiency and reduce residue.
[0011] Preferably, the mounting plate, the two first cleaning scrapers, and the two second cleaning scrapers are all disposed inside the storage tank. The shape of the two second cleaning scrapers is adapted to the conical structure at the bottom of the storage tank, and the two first cleaning scrapers and the two second cleaning scrapers are in contact with the inner wall surface of the storage tank.
[0012] By adopting the above technical solution, the first cleaning scraper and the two second cleaning scrapers are ensured to be in full contact with the inner wall of the storage tank. The second cleaning scraper with the adaptive conical structure can clean the lower dead corners, improve the cleaning effect of the inner wall of the storage tank, and avoid the residue and deterioration of raw materials.
[0013] Preferably, the conveying device includes a diversion pump, a conveying pipe is fixedly installed at the left end of the diversion pump, a second pipe valve is movably installed on the outer surface of the conveying pipe, a rubber hose is fixedly installed on the outer surface of the diversion pump, a tee is fixedly installed at the right end of the rubber hose, a first diversion pipe is fixedly sleeved at the right end of the tee, a second diversion pipe is fixedly sleeved at both the front and rear ends of the tee, a third pipe valve is movably installed on the outer surface of the first diversion pipe and the outer surfaces of the two second diversion pipes, a filter assembly is fixedly connected to the lower end of the first diversion pipe and the lower ends of the two second diversion pipes, and the upper end of the conveying pipe is fixedly connected to the lower end of the storage tank.
[0014] By adopting the above technical solution: the diversion pump provides power to deliver the cleaning agent, the rubber hose allows for flexible position adjustment, the tee works with the first diversion pipe and the two second diversion pipes to achieve multi-channel delivery, and the third pipe valve can control the opening and closing of the first diversion pipe and the two second diversion pipes, facilitating the switching of filter components and ensuring continuous delivery.
[0015] Preferably, the filter assembly includes a connecting cylinder, a first flange, and a second flange. A filter element is fixedly sleeved inside the connecting cylinder. A sleeve is inserted and fixedly connected to the lower end of the connecting cylinder. A connecting pipe is fixedly sleeved inside the second flange, and the lower end of the connecting pipe is inserted and fixedly connected to the upper end of the connecting cylinder. The first flange on the front side is fixedly sleeved on the lower end of the corresponding second diversion pipe.
[0016] By adopting the above technical solution: the filter element is made of food-grade polypropylene material. The polypropylene filter element has a uniform microporous structure, which can effectively intercept particulate impurities and undissolved tiny particles in the cleaning agent, and prevent impurities from entering subsequent production equipment and causing blockage.
[0017] Preferably, the lower end of the first flange and the upper end of the second flange are fixedly connected by bolts, and the sleeve is movably fitted into the corresponding sleeve hole.
[0018] By adopting the above technical solution, the bolted connection of the first and second flanges ensures that the filter assembly is installed securely and is easy to disassemble and reassemble, facilitating the replacement of new filter elements.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. In this utility model, the cleaning agent in the storage tank is delivered to the tee via the diversion pump of the conveying device. According to production needs, the third valve on the first diversion pipe and the required second diversion pipe is opened, and the cleaning agent enters the filter assembly. After being filtered by the filter element in the connecting cylinder, it flows into the diversion tank through the sleeve hole. When the filter assembly in use is blocked, the third valve on the corresponding first diversion pipe or the third valve on the corresponding second diversion pipe is closed, and the third valve on the first diversion pipe or the third valve on the corresponding second diversion pipe of other unblocked filter assemblies is opened. The filter channel can be switched without stopping the machine, avoiding production interruption caused by filter structure blockage, ensuring continuous and stable delivery of cleaning agent, and improving production efficiency.
[0021] 2. In this utility model, the servo motor of the starting cleaning device drives the mounting plate to rotate, so that the two first cleaning scrapers and the second cleaning scraper rotate synchronously. The first cleaning scraper cleans the upper inner wall of the storage tank, and the second cleaning scraper, which is adapted to the conical structure of the lower part of the storage tank, cleans the lower inner wall. The inner wall can be thoroughly cleaned before and after the raw material is conveyed, avoiding the residue of sticky raw materials on the inner wall of the storage tank, reducing raw material waste, and preventing the residual raw materials from deteriorating and affecting the quality of subsequent products, thus ensuring the stability of floor cleaner production.
[0022] 3. In this utility model, the spiral guide plate fixedly sleeved inside the guide tank can guide the incoming cleaning agent to flow along the spiral path, effectively slowing down the flow rate of the cleaning agent, avoiding the impact and splashing caused by excessive flow rate, so that the cleaning agent can achieve a smooth transition in the guide tank, providing a stable material flow for subsequent delivery to the production equipment, and reducing the impact of material fluctuations on the production equipment. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency floor cleaner production diversion device according to the present invention.
[0024] Figure 2 This is a cross-sectional view of the structure of a high-efficiency floor cleaner production diversion device according to the present invention (the storage tank, conveying device and diversion structure are shown in the cross-section).
[0025] Figure 3 This is a schematic diagram of the cleaning device for a high-efficiency floor cleaner production diversion device according to the present invention.
[0026] Figure 4 This is a schematic diagram of the conveying device of a high-efficiency floor cleaner production diversion device according to the present invention;
[0027] Figure 5 This is a cross-sectional view of the filter assembly of a high-efficiency floor cleaner production diversion device according to the present invention (the connecting cylinder is cut out).
[0028] Figure 6 This is a cross-sectional view of the drainage structure of a drainage device for producing high-efficiency floor cleaner according to the present invention (the drainage tank is shown in the cross-section).
[0029] In the diagram: 1. Storage tank; 2. Sealing cover; 3. Cleaning device; 4. Input pipe; 5. First pipe valve; 6. Conveying device; 7. Drainage structure; 8. Support rod; 31. Servo motor; 32. Mounting plate; 33. First cleaning scraper; 34. Second cleaning scraper; 61. Drainage pump; 62. Conveying pipe; 63. Second pipe valve; 64. Rubber hose; 65. T-joint; 66. First diversion pipe; 67. Second diversion pipe; 68. Third pipe valve; 69. Filter assembly; 691. Connecting cylinder; 692. First flange; 693. Second flange; 694. Connecting pipe; 695. Filter element; 696. Sleeve; 71. Drainage tank; 72. Sleeve hole; 73. Spiral drainage plate; 74. Output pipe; 75. Fourth pipe valve; 76. Third flange. Detailed Implementation
[0030] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0031] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0033] Please see Figure 1-6 This utility model provides a technical solution:
[0034] A high-efficiency floor cleaner production diversion device includes a storage tank 1, a sealing cap 2 movably fitted onto the upper end of the storage tank 1, a cleaning device 3 inserted into the middle of the upper end of the sealing cap 2, an input pipe 4 fixedly connected to the upper part of the outer surface of the storage tank 1, a first pipe valve 5 movably installed on the outer surface of the input pipe 4, three support rods 8 fixedly connected to the lower edge of the storage tank 1, a conveying device 6 fixedly installed into the middle of the lower end of the storage tank 1, and a diversion structure 7 movably fitted onto the lower end of the conveying device 6.
[0035] In this embodiment, the drainage structure 7 includes a drainage tank 71. The upper end of the drainage tank 71 has three through holes 72. A spiral drainage plate 73 is fixedly fitted inside the drainage tank 71. An output pipe 74 is inserted and fixedly connected to the middle of the lower end of the drainage tank 71. A fourth pipe valve 75 is movably installed on the outer surface of the output pipe 74. A third flange 76 is fixedly fitted to the lower end of the output pipe 74. The cleaning device 3 includes a servo motor 31. A mounting plate 32 is fixedly installed at the output end of the servo motor 31. Two first cleaning scrapers 33 are fixedly connected to the lower edge of the mounting plate 32. The lower ends of both first cleaning scrapers 33 are fixedly connected to… A second cleaning scraper 34 is attached. The lower end of the servo motor 31 is fixedly connected to the upper end of the sealing cover 2, and the output end of the servo motor 31 passes through the upper end of the sealing cover 2 and extends to the lower end of the sealing cover 2. The mounting plate 32, two first cleaning scrapers 33, and two second cleaning scrapers 34 are all arranged inside the storage tank 1. The shape of the two second cleaning scrapers 34 is adapted to the conical structure at the bottom of the storage tank 1. The two first cleaning scrapers 33 and the two second cleaning scrapers 34 are in contact with the inner wall surface of the storage tank 1. The conveying device 6 includes a diversion pump 61, and a conveying pipe 62 is fixedly installed on the left end of the diversion pump 61. A second pipe valve 63 is movably installed on the outer surface of the conveying pipe 62. A rubber hose 64 is fixedly installed on the outer surface of the diversion pump 61. A tee 65 is fixedly installed on the right end of the rubber hose 64. A first diverter pipe 66 is fixedly sleeved on the right end of the tee 65. A second diverter pipe 67 is fixedly sleeved on both the front and rear ends of the tee 65. A third pipe valve 68 is movably installed on the outer surface of the first diverter pipe 66 and the outer surfaces of the two second diverter pipes 67. A filter assembly 69 is fixedly connected to the lower end of the first diverter pipe 66 and the lower ends of the two second diverter pipes 67. The upper end of the conveying pipe 62 is inserted into the lower end of the storage tank 1. Fixed connection; the filter assembly 69 includes a connecting cylinder 691, a first flange 692 and a second flange 693. A filter element 695 is fixedly sleeved inside the connecting cylinder 691. A sleeve 696 is inserted and fixedly connected to the lower end of the connecting cylinder 691. A connecting pipe 694 is fixedly sleeved inside the second flange 693, and the lower end of the connecting pipe 694 is inserted and fixedly connected to the upper end of the connecting cylinder 691. The front first flange 692 is fixedly sleeved on the lower end of the corresponding second diversion pipe 67. The lower end of the first flange 692 and the upper end of the second flange 693 are fixedly connected by bolts. The sleeve 696 is movably sleeved in the corresponding sleeve hole 72.
[0036] It should be noted that this utility model is a high-efficiency diversion device for floor cleaner production. During installation, the diversion tank 71 of the diversion structure 7 is fixed to the floor cleaner production equipment by the third flange 76 and the fastener, ensuring that the diversion tank 71 is installed firmly. The sealing cover 2 is movably sleeved on the upper end of the storage tank 1. At this time, the mounting plate 32, the first cleaning scraper 33 and the second cleaning scraper 34 connected to the output end of the servo motor 31 in the cleaning device 3 are all inside the storage tank 1, and the first cleaning scraper 33 and the second cleaning scraper 34 are in contact with the inner wall of the storage tank 1, so that the three filter components are in contact with the inner wall of the storage tank 1. The sleeves 696 on the 69 are respectively fitted into the sleeve holes 72 on the diversion tank 71 of the diversion structure 7. In use, the first pipe valve 5 is opened, and the raw material is transported to the storage tank 1 through the input pipe 4. After the addition is completed, the first pipe valve 5 is closed, and the servo motor 31 of the cleaning device 3 is started. Its output end drives the mounting plate 32 to rotate, so that the two first cleaning scrapers 33 and the second cleaning scraper 34 rotate synchronously. The first cleaning scraper 33 cleans the upper inner wall of the storage tank 1, and the second cleaning scraper 34 cleans the lower inner wall to avoid raw material adhesion and residue. The second pipe valve on the conveying pipe 62 in the conveying device 6 is opened. 63. Start the diversion pump 61. The cleaning agent in the storage tank 1 enters the diversion pump 61 through the delivery pipe 62, and then is delivered to the tee 65 through the rubber hose 64. According to production needs, open the third pipe valve 68 on the first diversion pipe 66 and the required second diversion pipe 67 to allow the cleaning agent to enter the corresponding filter assembly 69. The cleaning agent enters the connecting cylinder 691 through the connecting pipe 694, and after being filtered by the filter element 695, it flows into the diversion tank 71 through the sleeve 696 and the sleeve hole 72. The spiral diversion plate 73 in the diversion tank 71 guides the cleaning agent to flow spirally, achieving stable diversion. Open the output pipe 74. The fourth pipe valve 75 allows the cleaning agent to be delivered to the floor cleaning agent production equipment via the output pipe 74 and the third flange 76. During use, if the filter assembly 69 on the first branch pipe 66 or one of the filter assemblies 69 on the second branch pipe 67 becomes blocked, the third pipe valve 68 on the corresponding first branch pipe 66 or the corresponding second branch pipe 67 will be closed, and the third pipe valve 68 on a first branch pipe 66 or the corresponding second branch pipe 67 will be opened if another filter assembly 69 is not blocked, ensuring that the delivery of the cleaning agent is not affected.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency floor cleaner production diversion device, comprising a storage tank (1), characterized in that: The upper end of the storage tank (1) is movably fitted with a sealing cover (2), and a cleaning device (3) is inserted and installed in the middle of the upper end of the sealing cover (2). An input pipe (4) is inserted and fixedly connected to the upper part of the outer surface of the storage tank (1), and a first pipe valve (5) is movably installed in the outer surface of the input pipe (4). Three support rods (8) are fixedly connected to the lower edge of the storage tank (1), and a conveying device (6) is inserted and fixedly installed in the middle of the lower end of the storage tank (1). A diversion structure (7) is movably fitted to the lower end of the conveying device (6). The drainage structure (7) includes a drainage tank (71), the upper end of which has three through holes (72), a spiral drainage plate (73) is fixedly sleeved inside the drainage tank (71), an output pipe (74) is inserted and fixedly connected to the middle of the lower end of the drainage tank (71), a fourth pipe valve (75) is inserted and movably installed on the outer surface of the output pipe (74), and a third flange (76) is fixedly sleeved at the lower end of the output pipe (74).
2. The efficient flow-guiding device for producing floor cleaner according to claim 1, characterized in that: The cleaning device (3) includes a servo motor (31), and an installation plate (32) is fixedly installed at the output end of the servo motor (31). Two first cleaning scrapers (33) are fixedly connected at the lower edge of the installation plate (32). A second cleaning scraper (34) is fixedly connected at the lower end of each of the two first cleaning scrapers (33). The lower end of the servo motor (31) is fixedly connected to the upper end of the sealing cover (2), and the output end of the servo motor (31) passes through the upper end of the sealing cover (2) and extends to the lower end of the sealing cover (2).
3. The efficient diversion device for producing floor cleaner according to claim 2, characterized in that: The mounting plate (32), two first cleaning scrapers (33) and two second cleaning scrapers (34) are all disposed inside the storage tank (1). The shape of the two second cleaning scrapers (34) is adapted to the conical structure at the bottom of the storage tank (1). The two first cleaning scrapers (33) and the two second cleaning scrapers (34) are in contact with the inner wall surface of the storage tank (1).
4. The efficient diversion device for producing floor cleaner according to claim 1, characterized in that: The conveying device (6) includes a diversion pump (61), a conveying pipe (62) is fixedly installed on the left end of the diversion pump (61), a second pipe valve (63) is movably installed on the outer surface of the conveying pipe (62), a rubber hose (64) is fixedly installed on the outer surface of the diversion pump (61), a tee (65) is fixedly installed on the right end of the rubber hose (64), a first diversion pipe (66) is fixedly sleeved on the right end of the tee (65), a second diversion pipe (67) is fixedly sleeved on both the front and rear ends of the tee (65), a third pipe valve (68) is movably installed on the outer surface of the first diversion pipe (66) and the outer surfaces of the two second diversion pipes (67), a filter assembly (69) is fixedly connected to the lower end of the first diversion pipe (66) and the lower end of the two second diversion pipes (67), and the upper end of the conveying pipe (62) is fixedly connected to the lower end of the storage tank (1).
5. The efficient diversion device for producing floor cleaner according to claim 4, characterized in that: The filter assembly (69) includes a connecting cylinder (691), a first flange (692) and a second flange (693). A filter element (695) is fixedly sleeved inside the connecting cylinder (691). A sleeve (696) is inserted and fixedly connected to the lower end of the connecting cylinder (691). A connecting pipe (694) is fixedly sleeved inside the second flange (693), and the lower end of the connecting pipe (694) is inserted and fixedly connected to the upper end of the connecting cylinder (691). The first flange (692) on the front side is fixedly sleeved on the lower end of the corresponding second diversion pipe (67).
6. The efficient diversion device for producing floor cleaner according to claim 5, characterized in that: The lower end of the first flange (692) and the upper end of the second flange (693) are fixedly connected by bolts, and the sleeve (696) is movably sleeved in the corresponding sleeve hole (72).