A device for welding and polishing a fall protection net
Patent Information
- Application Number
- CN202522229682.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-22
AI Technical Summary
[0003]防落物网焊接结束后,需要工人手持角磨机对防落物网四角的焊接处进行打磨处理,从而提高防落物网框架的平整度,便于后续的过塑加工,在对防落物网焊接处打磨时,工人需要手持小型角磨机沿着防落物网四周进行走动,一边走动一边打磨,打磨效率较低,为此需要设计一种防落物网焊接打磨装置,改善上述问题
[0013] 1. This utility model involves stacking the anti-falling net bodies one by one on the top of the lifting operating platform, and moving the anti-falling net bodies by pushing the lifting operating platform in conjunction with the left and right movement of the grinding components, so as to achieve comprehensive grinding of the frame of the anti-falling net bodies, eliminate welding marks, and facilitate subsequent plastic processing.
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Figure CN224725611U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of anti-falling object net processing technology, specifically an anti-falling object net welding and grinding device. Background Technology
[0002] Falling object netting is a metal protective facility installed on both sides of bridges, primarily used to prevent objects from falling and affecting the safety of traffic routes below. Its structure consists of an upper frame and a lower welded structure, forming a complete protective system through column supports and auxiliary structures. It is woven and welded using low-carbon steel wire or aluminum-magnesium alloy wire, and the surface is hot-dip galvanized and plastic-coated, giving it corrosion resistance and UV resistance.
[0003] After the anti-falling object net is welded, workers need to use a handheld angle grinder to grind the welded areas at the four corners of the net to improve the flatness of the net frame and facilitate subsequent plastic coating. When grinding the welded areas, workers need to walk around the net with a small handheld angle grinder while grinding, which is inefficient. Therefore, it is necessary to design an anti-falling object net welding and grinding device to improve the above problems. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a welding and grinding device for anti-falling object nets.
[0005] To achieve the above objectives, the technical solution of this utility model is as follows:
[0006] A welding and grinding device for anti-falling object netting, comprising:
[0007] The base plate and the anti-falling object net body are provided. A lifting operating platform is provided on the top of the base plate. The lifting operating platform slides back and forth on the top of the base plate. The anti-falling object net body is placed on the top of the lifting operating platform. A grinding component is provided on the top of the base plate. The grinding component slides left and right on the top of the base plate.
[0008] Preferably, support plates are fixedly installed on both the left and right sides of the top of the base plate, and a guide column is fixedly installed between the two support plates. The grinding assembly slides on the surface of the guide column. A ball screw is also rotatably connected between the two support plates. A ball screw nut is installed on the grinding assembly. The ball screw nut is threadedly connected to the surface of the ball screw. A motor is fixedly installed on the surface of the support plate. The output shaft of the motor is fixedly installed to one end of the ball screw.
[0009] Preferably, sliding blocks are fixedly installed on both the left and right sides of the bottom of the lifting operating platform, and a guide rail that cooperates with the sliding blocks is fixedly installed on the top of the base plate. Multiple rollers are installed on the surface of the sliding blocks, and the rollers roll in the inner cavity of the guide rail.
[0010] Preferably, the grinding assembly includes a mounting base that slides on the top of the base plate. A drive wheel is rotatably connected to the front side of the mounting base. A mounting bracket is fixedly mounted on the right side of the mounting base. Two driven wheels are rotatably connected to the front side of the mounting bracket. An adjusting rod is fixedly mounted in the middle of the mounting base. An adjusting wheel is mounted on the front side of the adjusting rod and slides up and down on the front side of the adjusting rod. A grinding belt is sleeved on the surface of the drive wheel, driven wheels, and adjusting wheels. A cylinder is fixedly mounted on the front side of the mounting base. A pressure block assembly is mounted on the output end of the cylinder. By moving the pressure block assembly downward and squeezing the grinding belt to deform it, the grinding belt grinds the anti-falling object net body.
[0011] Preferably, the pressure block assembly includes a connecting plate fixedly installed at the cylinder output end, a U-shaped pressure plate is provided at the bottom of the connecting plate, the U-shaped pressure plate and the connecting plate are connected by multiple elastic telescopic rods, and multiple rollers are installed at the bottom of the U-shaped pressure plate, the rollers rolling on the surface of the grinding belt.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model involves stacking the anti-falling net bodies one by one on the top of the lifting operating platform, and moving the anti-falling net bodies by pushing the lifting operating platform in conjunction with the left and right movement of the grinding components, so as to achieve comprehensive grinding of the frame of the anti-falling net bodies, eliminate welding marks, and facilitate subsequent plastic processing.
[0014] 2. By setting up the pressure block assembly, when the grinding belt grinds the edge of the anti-falling object net body, the roller will roll on the surface of the grinding belt, thereby reducing the resistance between the grinding belt and the pressure block assembly. In addition, by utilizing the elastic force of the elastic telescopic rod, the welding marks on the surface of the anti-falling object net body can be gradually ground.
[0015] 3. By setting up rollers, this utility model can improve the smoothness of the user pushing the lifting platform by making the anti-falling net body move. The rollers will roll in the inner cavity of the guide rail when the lifting platform is pushed to move. Attached Figure Description
[0016] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:
[0017] Figure 1 This is a perspective view of one embodiment of the present invention in use;
[0018] Figure 2 This is a perspective view of one embodiment of the present utility model;
[0019] Figure 3 This is a three-dimensional disassembled schematic diagram of one embodiment of the present utility model;
[0020] Figure 4 This is a three-dimensional schematic diagram of a grinding component according to an embodiment of the present invention;
[0021] Figure 5 This is a bottom-view perspective view of a pressing block assembly according to an embodiment of the present invention.
[0022] The attached diagram lists the components represented by each number as follows:
[0023] 1. Base plate; 2. Anti-falling object net body; 3. Lifting operating platform; 4. Support plate; 5. Guide column; 6. Grinding assembly; 61. Mounting base; 62. Drive wheel; 63. Mounting bracket; 64. Driven wheel; 65. Adjusting wheel; 66. Grinding belt; 67. Cylinder; 68. Pressure block assembly; 681. Connecting plate; 682. U-shaped pressure plate; 683. Elastic telescopic rod; 684. Roller; 69. Adjusting rod; 7. Ball screw; 8. Motor; 9. Sliding block; 91. Roller; 10. Guide rail. Detailed Implementation
[0024] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.
[0025] In the following description, embodiments of the anti-falling object net welding and grinding device of the present invention will be described with reference to the accompanying drawings.
[0026] Figure 1-5 This invention illustrates an embodiment of a welding and grinding device for anti-falling object nets, comprising:
[0027] The system consists of a base plate 1 and a net body 2. A lifting platform 3 is mounted on the top of the base plate 1, allowing it to slide back and forth. Specifically, sliding blocks 9 are fixedly installed on both the left and right sides of the bottom of the lifting platform 3. A guide rail 10, which works in conjunction with the sliding blocks 9, is fixedly installed on the top of the base plate 1. Multiple rollers 91 are mounted on the surface of the sliding blocks 9, rolling within the guide rail 10. By using the rollers 91, when the lifting platform 3 is pushed to move the net body 2, the rollers 91 roll within the guide rail 10, thus improving the smoothness of the user's movement when pushing the lifting platform 3. The anti-falling object net body 2 is placed on the top of the lifting operating platform 3. A grinding component 6 is set on the top of the base plate 1. The grinding component 6 slides left and right on the top of the base plate 1. Specifically, support plates 4 are fixedly installed on both the left and right sides of the top of the base plate 1. A guide column 5 is fixedly installed between the two support plates 4. The grinding component 6 slides on the surface of the guide column 5. A ball screw 7 is also rotatably connected between the two support plates 4. A ball screw nut is installed on the grinding component 6. The ball screw nut is threadedly connected to the surface of the ball screw 7. A motor 8 is fixedly installed on the surface of the support plate 4. The output shaft of the motor 8 is fixedly installed to one end of the ball screw 7.
[0028] Specifically, the grinding assembly 6 includes a mounting base 61 that slides on the top of the base plate 1. A drive wheel 62 is rotatably connected to the front of the mounting base 61. A mounting bracket 63 is fixedly mounted on the right side of the mounting base 61. Two driven wheels 64 are rotatably connected to the front of the mounting bracket 63. An adjusting rod 69 is fixedly mounted in the middle of the mounting base 61. An adjusting wheel 65 is mounted on the front of the adjusting rod 69 and slides up and down on the front of the adjusting rod 69. A grinding belt 66 is fitted on the surfaces of the drive wheel 62, driven wheels 64, and adjusting wheel 65. A cylinder 67 is fixedly mounted on the front of the mounting base 61. A pressure block assembly 68 is mounted on the output end of the cylinder 67. The pressure block assembly 68 moves down and squeezes the grinding belt 66 to deform it, thereby achieving the grinding belt 66 pressing against the anti-falling net body 2. For grinding, specifically, the pressure block assembly 68 includes a connecting plate 681 fixedly installed at the output end of the cylinder 67. A U-shaped pressure plate 682 is provided at the bottom of the connecting plate 681. The U-shaped pressure plate 682 and the connecting plate 681 are connected by multiple elastic telescopic rods 683. Multiple rollers 684 are installed at the bottom of the U-shaped pressure plate 682. The rollers 684 roll on the surface of the grinding belt 66. With the setting of the pressure block assembly 68, when the grinding belt 66 is pressed down to grind the edge of the anti-falling net body 2, the rollers 684 will roll on the surface of the grinding belt 66, thereby reducing the resistance between the grinding belt 66 and the pressure block assembly 68. Moreover, by utilizing the elastic force of the elastic telescopic rods 683, the welding marks on the surface of the anti-falling net body 2 can be gradually ground.
[0029] The lifting platform 3 is driven by a tight screw to achieve precise positioning. It can be equipped with a PLC controller or photoelectric sensor to achieve automatic rising and falling and automatic sensing action. It is convenient and simple to operate. At the same time, a clamp can be installed on the top of the lifting platform 3 to limit and lock the anti-falling net body 2. Baffles are installed around the lifting platform 3 to prevent dust generated during grinding from affecting the service life of the components in the lifting platform 3.
[0030] Telescopic protective covers can also be installed on the surfaces of the guide post 5 and the ball screw 7 to reduce dust during grinding and improve their service life.
[0031] Working principle: When using this utility model, the user places the anti-falling net bodies 2 one by one on the top of the lifting platform 3. The lifting platform 3 then moves the anti-falling net bodies 2 up and down, bringing the topmost anti-falling net body 2 close to the bottom of the pressure block assembly 68. Subsequently, the motor at the bottom of the mounting base 61 drives the drive wheel 62 to rotate, thereby driving the grinding belt 66. The cylinder 67 then moves the pressure block assembly 68 downward, causing the grinding belt 66 to deform and contact the welded joints of the anti-falling net bodies 2, thus grinding the anti-falling net bodies 2. During the polishing process of 2, the user can manually push the lifting platform 3 to move the anti-falling net body 2, and the motor 8 drives the ball screw 7 to rotate, thereby causing the polishing component 6 to slide left and right on the surface of the guide column 5, so as to achieve full polishing of the anti-falling net body 2. After the top anti-falling net body 2 is polished, the lifting platform 3 drives the anti-falling net body 2 to rise, so as to achieve polishing of the second layer of anti-falling net body 2. It should be noted that the polishing device of this application is mainly for polishing the weld seam of the frame of the rectangular anti-falling net body 2.
[0032] All standard parts used in this invention can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through the control unit. The control circuit of the control unit can be implemented by simple programming by those skilled in the art, which is common knowledge in the field. Therefore, the control method and circuit connection will not be explained in detail in this invention.
[0033] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.
Claims
1. A welding and grinding device for anti-falling object netting, characterized in that, include: The base plate (1) and the anti-falling object net body (2) are provided. A lifting operating platform (3) is provided on the top of the base plate (1). The lifting operating platform (3) slides back and forth on the top of the base plate (1). The anti-falling object net body (2) is placed on the top of the lifting operating platform (3). A grinding component (6) is provided on the top of the base plate (1). The grinding component (6) slides left and right on the top of the base plate (1).
2. The anti-falling object mesh welding and grinding device according to claim 1, characterized in that: Support plates (4) are fixedly installed on the left and right sides of the top of the base plate (1). A guide post (5) is fixedly installed between the two support plates (4). The grinding assembly (6) slides on the surface of the guide post (5). A ball screw (7) is rotatably connected between the two support plates (4). A ball screw nut is installed on the grinding assembly (6). The ball screw nut is threadedly connected to the surface of the ball screw (7). A motor (8) is fixedly installed on the surface of the support plate (4). The output shaft of the motor (8) is fixedly installed to one end of the ball screw (7).
3. The anti-falling object mesh welding and grinding device according to claim 1, characterized in that: Sliding blocks (9) are fixedly installed on both the left and right sides of the bottom of the lifting platform (3). A guide rail (10) that works with the sliding blocks (9) is fixedly installed on the top of the base plate (1). Multiple rollers (91) are installed on the surface of the sliding blocks (9). The rollers (91) roll in the inner cavity of the guide rail (10).
4. The anti-falling object mesh welding and grinding device according to claim 1, characterized in that: The grinding assembly (6) includes a mounting base (61) that slides on the top of the base plate (1). A drive wheel (62) is rotatably connected to the front side of the mounting base (61). A mounting bracket (63) is fixedly installed on the right side of the mounting base (61). Two driven wheels (64) are rotatably connected to the front side of the mounting bracket (63). An adjusting rod (69) is fixedly installed in the middle of the mounting base (61). An adjusting wheel (65) is installed on the front side of the adjusting rod (69). The adjusting wheel (65) slides up and down on the front side of the adjusting rod (69). A grinding belt (66) is sleeved on the surface of the drive wheel (62), driven wheel (64) and adjusting wheel (65). A cylinder (67) is fixedly installed on the front side of the mounting base (61). A pressure block assembly (68) is installed at the output end of the cylinder (67). The grinding belt (66) is deformed by the downward movement of the pressure block assembly (68), thereby grinding the anti-falling net body (2) with the grinding belt (66).
5. The anti-falling object mesh welding and grinding device according to claim 4, characterized in that: The pressing block assembly (68) includes a connecting plate (681) fixedly installed at the output end of the cylinder (67). A U-shaped pressing plate (682) is provided at the bottom of the connecting plate (681). The U-shaped pressing plate (682) and the connecting plate (681) are connected by multiple elastic telescopic rods (683). Multiple rollers (684) are installed at the bottom of the U-shaped pressing plate (682). The rollers (684) roll on the surface of the grinding belt (66).