Self-made high-precision stamping die
Patent Information
- Application Number
- CN202522196466.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0002]遮光片主要运用在光学和影像领域,是一种用于控制、阻挡或塑造光线的薄片状部件,其核心功能是防止不必要的杂散光,确保光线只从预设的路径通过,从而提升设备成像的质量、测量精度和显示效果,具体结构请参照图1结构,遮光片10整体结构呈环形状,主要包括遮光片本体101以及开设在遮光片本体101中间的通光孔102,传统的加工方式是人工先将遮光片胚料从载带上冲切下来,再使用专用治具和冲压切刀在遮光片胚料上冲切通光孔101,得到成品遮光片10,这种加工方式工艺繁琐,效率低下,无法一次成型,增加了制造成本
1、本实用新型提供了一种自制高精度冲压模,该冲压模包括底座以及设置在底座上方的上模座,在上模座的上下两端面分别设置有上固定柱和下固定柱,其中下固定柱与底座固定连接,使得底座与上模座之间形成有一供遮光片垫材移动的间隙,上固定柱与气缸固定座固定连接,在气缸固定座上固定安装有气缸,该气缸的输出端连接有冲压刀,该冲压刀在气缸的作用下与底座上的定位槽配合对遮光片垫材冲压成型,整体结构简单,设计合理,本实用新型中的冲压刀由内压刀和外压刀构成,内压刀上设置有内刀口,外压刀上设置有外刀口,内刀口的高度值大于外刀口的高度值,当气缸驱动冲压刀对底座上的遮光片垫材冲压成型时,外刀口先与遮光片垫材接触,并冲压出遮光片胚料,之后气缸继续驱动冲压刀下压,内刀口再与遮光片胚料接触成型出遮光片成品,整个工艺可以一次性对遮光片成型,加工成本低,效率高,值得大力推广运用。
Smart Images

Figure CN224726080U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of light-shielding sheet processing technology, specifically a self-made high-precision stamping die. Background Technology
[0002] Light-blocking sheets are mainly used in the fields of optics and imaging. They are thin, sheet-like components used to control, block, or shape light. Their core function is to prevent unwanted stray light, ensuring that light only passes through a predetermined path, thereby improving the quality of the image, measurement accuracy, and display effect. For specific structure details, please refer to [reference needed]. Figure 1 The light-shielding sheet 10 has a ring-shaped overall structure, mainly consisting of a light-shielding sheet body 101 and a light-transmitting hole 102 formed in the middle of the light-shielding sheet body 101. The traditional processing method involves manually cutting the light-shielding sheet blank from the carrier belt, and then using a special jig and stamping cutter to punch the light-transmitting hole 101 into the light-shielding sheet blank to obtain the finished light-shielding sheet 10. This processing method is cumbersome, inefficient, and cannot be formed in one step, increasing manufacturing costs. To address this, the inventor designed a self-made high-precision stamping die. Utility Model Content
[0003] The purpose of this invention is to provide a self-made high-precision stamping die, which has the advantages of simple structure, reasonable design, one-time forming of light-shielding sheets, low processing cost and high efficiency, thus solving the problems mentioned in the above technical background.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a self-made high-precision stamping die, which includes a base and an upper die seat disposed above the base. The upper and lower end faces of the upper die seat are respectively provided with an upper fixed column and a lower fixed column, wherein the lower fixed column is fixedly connected to the base, so that a gap is formed between the base and the upper die seat for the movement of the light-shielding pad material. The upper fixed column is fixedly connected to a cylinder fixing seat, and a cylinder is fixedly installed on the cylinder fixing seat. The output end of the cylinder is connected to a stamping knife. The stamping knife passes through the cylinder fixing seat and the upper die seat from top to bottom and extends to the outside of the upper die seat. Under the action of the cylinder, the stamping knife cooperates with the positioning groove on the base to stamp and form the light-shielding pad material to obtain a light-shielding sheet.
[0005] Preferably, there are two upper fixing columns and two lower fixing columns, and the two upper fixing columns and two lower fixing columns are symmetrically distributed along the central axis of the upper mold base.
[0006] Preferably, both the upper die holder and the cylinder fixing seat are provided with a through hole for the stamping knife to pass through, and the outer diameter of the through hole is larger than the outer diameter of the stamping knife.
[0007] Preferably, the stamping knife has a cylindrical structure and consists of an inner pressing knife and an outer pressing knife. The outer pressing knife is sleeved on the outside of the inner pressing knife. A conical outer cutting head is provided on the outer pressing knife. A circular external through hole is opened on the outer cutting head, and an external cutting edge is formed around the external through hole. An inner cutting head is provided on the inner pressing knife. An internal through hole is opened on the inner cutting head, and an internal cutting edge is formed along the circumference of the internal through hole. The inner cutting edge and the outer cutting edge cooperate to stamp the light-shielding sheet pad material into a light-shielding sheet product.
[0008] Preferably, the inner pressure knife and the outer pressure knife are arranged coaxially.
[0009] Preferably, the internal through holes are distributed along the length direction of the internal pressure knife.
[0010] Preferably, the height of the inner cutting edge is greater than the height of the outer cutting edge.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model provides a self-made high-precision stamping die, which includes a base and an upper die seat disposed above the base. An upper fixing post and a lower fixing post are respectively disposed on the upper and lower end faces of the upper die seat. The lower fixing post is fixedly connected to the base, forming a gap between the base and the upper die seat for the movement of the light-shielding pad material. The upper fixing post is fixedly connected to a cylinder fixing seat, on which a cylinder is fixedly mounted. The output end of the cylinder is connected to a stamping cutter. Under the action of the cylinder, the stamping cutter cooperates with the positioning groove on the base to stamp and form the light-shielding pad material. With a simple structure and reasonable design, the stamping knife in this utility model consists of an inner pressure knife and an outer pressure knife. The inner pressure knife is provided with an inner cutting edge, and the outer pressure knife is provided with an outer cutting edge. The height of the inner cutting edge is greater than that of the outer cutting edge. When the cylinder drives the stamping knife to stamp and form the light-shielding sheet material on the base, the outer cutting edge first contacts the light-shielding sheet material and stamps out the light-shielding sheet blank. Then, the cylinder continues to drive the stamping knife to press down, and the inner cutting edge contacts the light-shielding sheet blank to form the finished light-shielding sheet. The entire process can form the light-shielding sheet in one go, with low processing cost and high efficiency, and is worthy of widespread promotion and application. Attached Figure Description
[0012] Figure 1 This is a structural diagram of the light-shielding sheet of this utility model; Figure 2 This is an overall structural diagram of the stamping die of this utility model; Figure 3 This is a structural diagram of the upper mold base of this utility model; Figure 4 This is a structural diagram of the stamping knife of this utility model; Figure 5 This is an exploded view of the stamping knife of this utility model; Figure 6 This utility model Figure 4 A magnified view of A in the middle.
[0013] The reference numerals and names in the figure are as follows: 1. Base; 11. Positioning groove; 2. Upper mold base; 21. Upper fixing post; 22. Lower fixing post; 3. Light-shielding pad material; 4. Gap; 5. Cylinder fixing seat; 6. Cylinder; 7. Stamping knife; 71. Inner pressing knife; 72. Outer pressing knife; 73. Outer cutting head; 74. Outer through hole; 75. Outer cutting edge; 76. Inner cutting head; 77. Inner through hole; 78. Inner cutting edge; 8. Stamping knife through hole; 10. Light-shielding sheet. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] In the description of the embodiments of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0016] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0017] Please see Figures 1 to 3 This utility model provides an embodiment of a self-made high-precision stamping die, which includes a base 1 and an upper die seat 2 disposed above the base 1. The upper and lower end faces of the upper die seat 2 are respectively provided with upper fixing posts 21 and lower fixing posts 22. Two upper fixing posts 21 and two lower fixing posts 22 are provided, symmetrically distributed along the central axis of the upper die seat 2. The lower fixing posts 22 are fixedly connected to the base 1, forming a gap 4 between the base 1 and the upper die seat 2 for the movement of a light-shielding pad material 3. In actual operation, the light-shielding pad material 3 is pulled by a traction mechanism (not shown in the figure). The light-shielding material 3 is slowly passed through the gap 4. The upper fixed column 21 is fixedly connected to the cylinder fixed seat 5. The cylinder fixed seat 5 is fixedly installed with a cylinder 6. The output end of the cylinder 6 is connected to a stamping knife 7. In order to facilitate the replacement of the stamping knife 7, the stamping knife 7 is detachably installed at the output end of the cylinder 6. More specifically, the stamping knife 7 is connected to the output end of the cylinder 6 by threads or detachable screws. The stamping knife 7 passes through the cylinder fixed seat 5 and the upper mold seat 2 from top to bottom and extends to the outside of the upper mold seat 2. Under the action of the cylinder 6, the stamping knife 7 cooperates with the positioning groove 11 on the base 1 to stamp and form the light-shielding pad material 3 to obtain the light-shielding sheet 10.
[0018] Specifically, both the upper mold base 2 and the cylinder fixing base 5 are provided with a stamping knife through hole 8 for the stamping knife 7 to pass through, and the outer diameter of the stamping knife through hole 8 is larger than the outer diameter of the stamping knife 7.
[0019] Please see Figures 4 to 6 The stamping knife 7 in the figure has a cylindrical structure and is composed of an inner pressing knife 71 and an outer pressing knife 72. The outer pressing knife 72 is sleeved on the outside of the inner pressing knife 71. A conical outer cutting head 73 is provided on the outer pressing knife 72. A circular external through hole 74 is opened on the outer cutting head 73, and an external cutting edge 75 is formed around the external through hole 74. An inner cutting head 76 is provided on the inner pressing knife 71. An internal through hole 77 is opened on the inner cutting head 76, and an internal cutting edge 78 is formed on the inner cutting head 76 along the circumference of the internal through hole 77. The inner cutting edge 78 and the outer cutting edge 75 cooperate to stamp the light-shielding pad material 3 into a light-shielding product.
[0020] Specifically, the inner pressure knife 71 and the outer pressure knife 72 are coaxially arranged.
[0021] Specifically, the inner through holes 77 are distributed along the length direction of the inner pressure knife 71.
[0022] Specifically, the height of the inner cutting edge 78 is greater than the height of the outer cutting edge 75.
[0023] Please refer to it again. Figures 1 to 6When the stamping die of this utility model is working, the cylinder 6 drives the stamping knife 7 to stamp the light-shielding pad material 3 on the base 1. Since the height of the inner knife edge 78 is greater than the height of the outer knife edge 75, the outer knife edge 75 of the stamping knife 7 contacts the light-shielding pad material 3 first and stamps out the light-shielding blank. Then the cylinder 6 continues to drive the stamping knife 7 to press down, and the inner knife edge 78 contacts the light-shielding blank again to form the finished light-shielding sheet 10. The whole process can form the light-shielding sheet 10 in one go. The processing cost is low and the efficiency is high, which is worth promoting and applying.
[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A self-made high-precision stamping die, comprising a base (1) and an upper die holder (2) disposed above the base (1), characterized in that: The upper and lower end faces of the upper mold base (2) are respectively provided with an upper fixed column (21) and a lower fixed column (22). The lower fixed column (22) is fixedly connected to the base (1), so that a gap (4) is formed between the base (1) and the upper mold base (2) for the light-shielding pad material (3) to move. The upper fixed column (21) is fixedly connected to the cylinder fixing seat (5). A cylinder (6) is fixedly installed on the cylinder fixing seat (5). The output end of the cylinder (6) is connected to a stamping knife (7). The stamping knife (7) passes through the cylinder fixing seat (5) and the upper mold base (2) from top to bottom and extends to the outside of the upper mold base (2). Under the action of the cylinder (6), the stamping knife (7) cooperates with the positioning groove (11) on the base (1) to stamp the light-shielding pad material (3) to obtain the light-shielding sheet (10).
2. The self-made high-precision stamping die according to claim 1, characterized in that: There are two upper fixed columns (21) and two lower fixed columns (22), and the two upper fixed columns (21) and two lower fixed columns (22) are symmetrically distributed on the central axis of the upper mold base (2).
3. The self-made high-precision stamping die according to claim 1, characterized in that: Both the upper mold base (2) and the cylinder fixing base (5) are provided with a punch through hole (8) for the punch (7) to pass through. The outer diameter of the punch through hole (8) is greater than the outer diameter of the punch (7).
4. The self-made high-precision stamping die according to claim 1, characterized in that: The stamping knife (7) has a cylindrical structure and is composed of an inner pressing knife (71) and an outer pressing knife (72). The outer pressing knife (72) is sleeved on the outside of the inner pressing knife (71). A conical outer cutting head (73) is provided on the outer pressing knife (72). A circular outer through hole (74) is opened on the outer cutting head (73), and an outer cutting edge (75) is formed around the outer through hole (74) on the outer cutting head (73). An inner cutting head (76) is provided on the inner pressing knife (71). An inner through hole (77) is opened on the inner cutting head (76), and an inner cutting edge (78) is formed on the inner cutting head (76) along the circumferential direction of the inner through hole (77). The inner cutting edge (78) and the outer cutting edge (75) cooperate to stamp the light-shielding pad material (3) into a light-shielding product.
5. A self-made high-precision stamping die according to claim 4, characterized in that: The inner pressure knife (71) and the outer pressure knife (72) are arranged coaxially.
6. A self-made high-precision stamping die according to claim 4, characterized in that: The inner through holes (77) are distributed along the length of the inner pressure knife (71).
7. A self-made high-precision stamping die according to claim 4, characterized in that: The height of the inner cutting edge (78) is greater than the height of the outer cutting edge (75).