A full-automatic high-precision film pasting device

Abstract

The utility model discloses a full -automatic high -precision laminating equipment relates to laminating equipment field, including mounting bracket, one side of mounting bracket top installs transmission subassembly, and the above of transmission subassembly is located at the top of mounting bracket and is provided with limit component, one side of mounting bracket is fixed with fixed link, and the inside movable mounting of fixed link has driven link, movable link and mounting rod, one side of fixed link installs second motor. The utility model discloses through transmission subassembly and carries out the transmission to the article, when conveying to the below of driven link, driven link will transmit the article to the other side, and then the article passes below movable link and between multiple sets of mounting rods, when passing between multiple sets of mounting rods, will carry out the lamination to the article, and visual positioning system adopts high resolution industrial camera and image processing module, and the setting of multiple sets of mounting rods can drive out the bubble produced when the article surface laminates, avoid the production of bubble, and then cut the film after pasting through cutting assembly.

Description

Technical Field

[0001] This utility model relates to the field of film application equipment, specifically a fully automatic high-precision film application device. Background Technology

[0002] With the continuous development of technology, people's pursuit of material things has gradually increased. With the development of science and technology, some products are produced. After production, in order to protect them, a protective film is usually attached to their surface to protect the equipment. At present, the film application operation in the CNC machine tool processing field is mostly done manually.

[0003] Manual film application has the following disadvantages: 1. It is difficult to guarantee the accuracy of film application, and it is easy to produce bubbles and misalignment; 2. Manual operation is inefficient and not suitable for mass production; 3. It requires high technical skills from operators; 4. It cannot achieve standardized operation. Utility Model Content

[0004] Therefore, the purpose of this utility model is to provide a fully automatic high-precision film application device to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic high-precision film application device, including a mounting frame, a conveying component mounted on one side of the top of the mounting frame, and a limiting component positioned above the conveying component on the top of the mounting frame. A fixed rod is fixed to one side of the mounting frame, and a driven rod, a movable rod, and an installation rod are movably mounted inside the fixed rod. A second motor is mounted on one side of the fixed rod, and a first gear is mounted at the output end of the second motor. Second gears are fixed to the ends of both the driven rod and the installation rod. A cutting component is provided inside the mounting frame. A first motor is mounted on one side of the top plate of the mounting frame, and a horizontal shaft is mounted at the output end of the first motor. The second gear at the end of the driven rod meshes with the first gear, and the second gear at the end of the installation rod meshes with the first gear. The number of installation rods is multiple, consisting of two sets, and the second gears at the ends of the two sets of installation rods mesh with each other.

[0006] Preferably, the item is conveyed by a conveying component. When the item is conveyed to the area below the driven rod, the driven rod conveys the item to the other side. The item then passes under the moving rod and between multiple sets of mounting rods. When passing between the multiple sets of mounting rods, the item is adhered. The vision positioning system uses a high-resolution industrial camera and an image processing module. The multiple sets of mounting rods can expel air bubbles generated when applying the film to the surface of the item, thus avoiding the formation of air bubbles. The applied film is then cut by a cutting component.

[0007] The present invention is further configured such that the limiting component includes two sets of crossbars fixed to the top of the mounting frame, and the outer wall of the crossbars is fitted with a sliding sleeve. A limiting plate is fixed to one side of the sliding sleeve. There are two sets of limiting plates, and the two sets of limiting plates are symmetrically arranged about the vertical center line of the mounting frame. Bolts are movably installed on the top of the limiting plates.

[0008] Preferably, the bolts are loosened, and then the limiting plate is adjusted so that the sliding sleeve slides on the outer wall of the crossbar. After the position is adjusted, the bolts are tightened. This allows for adjustment for different product models.

[0009] The present invention is further configured such that the cutting assembly includes a stop bar, a lead screw, a third motor, a slider, and a cutter. A stop bar is fixed to one side of the fixed rod, and a third motor is installed on one side of the fixed rod. A lead screw is fixed to the end of the third motor. A slider is sleeved on the outer wall of the lead screw, and a cutter is fixed to one side of the slider. A groove is opened on the top of the stop bar, and the inner wall of the groove fits against the outer wall of the slider.

[0010] Preferably, the third motor drives the lead screw to rotate. According to the lead screw principle, when the lead screw rotates, it will drive the slider to move. The slider slides on the inner wall of the groove. The groove limits the slider. The movement of the slider drives the cutter to move. The moving cutter cuts the film.

[0011] The present invention is further configured such that a visual positioning system is provided inside the mounting frame, and the visual positioning system is located below the end of the conveying component.

[0012] Preferably, the visual positioning system uses a high-resolution industrial camera and an image processing module, which can identify the film on the product surface.

[0013] The present invention is further configured such that a control box is mounted on the top of the mounting bracket.

[0014] Preferably, the device can be opened and closed via a control box.

[0015] The present invention is further configured such that a platform is provided inside the mounting bracket on one side of the mounting rod.

[0016] Preferably, the platform is designed to place the film-coated product on top of the platform.

[0017] In summary, the present invention has the following main advantages: This invention comprises a conveying assembly, a driven rod, a horizontal axis rod, a vision positioning system, a movable rod, and multiple sets of mounting rods. The conveying assembly transports the item, and when it reaches below the driven rod, the driven rod moves the item to the other side. Subsequently, the item passes between the movable rod and the multiple sets of mounting rods, where it is adhered to the surface. The vision positioning system uses a high-resolution industrial camera and an image processing module. The multiple sets of mounting rods help to remove air bubbles generated during the application of the film to the item's surface, preventing bubble formation. Finally, the film is cut using a cutting assembly.

[0018] This utility model is equipped with an adjustment component, which allows for easy adjustment of the distance between the two sets of limit plates, thereby enabling the processing of different product models. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the position of the visual positioning system of this utility model; Figure 3 This is a side view of the present invention; Figure 4 This is a schematic diagram of the meshing of the first gear and the second gear of this utility model; Figure 5 This is a schematic diagram of the cutting assembly of this utility model; Figure 6 This utility model Figure 1 Enlarged view of point A in the middle.

[0020] Explanation of reference numerals in the attached figures: 1. Mounting bracket; 2. Conveying assembly; 3. Crossbar; 4. Limiting plate; 41. Sliding sleeve; 42. Bolt; 5. Control box; 6. Horizontal shaft; 61. First motor; 7. Driven rod; 8. Moving rod; 9. Mounting rod; 10. Second motor; 11. First gear; 12. Third motor; 13. Fixed rod; 14. Stop bar; 15. Lead screw; 16. Slider; 17. Cutter; 18. Second gear; 19. Slide groove; 20. Vision positioning system; 21. Platform. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0022] The embodiments of this utility model will be described below based on its overall structure.

[0023] First embodiment: Please refer to the figure. The system includes a mounting frame 1. A conveying assembly 2 is mounted on one side of the top of the mounting frame 1, and a limit assembly is located above the conveying assembly 2 on the top of the mounting frame 1. A fixing rod 13 is fixed to one side of the mounting frame 1, and a driven rod 7, a movable rod 8, and a mounting rod 9 are movably mounted inside the fixing rod 13. A second motor 10 is mounted on one side of the fixing rod 13, and a first gear 11 is mounted on the output end of the second motor 10. Second gears 18 are fixed to the ends of both the driven rod 7 and the mounting rod 9. A cutting assembly is located inside the mounting frame 1. A first motor 61 is mounted on one side of the top plate of the mounting frame 1, and the output end of the first motor 61... A horizontal shaft rod 6 is installed. The second gear 18 at the end of the driven rod 7 is meshed with the first gear 11. The second gear 18 at the end of the mounting rod 9 is also meshed with the first gear 11. The second gear 18 at the end of the driven rod 7 is also meshed with the second gear 18 at the end of the mounting rod 9. There are multiple mounting rods 9 in two sets. The second gear 18 at the ends of the two sets of mounting rods 9 mesh with each other. The second motor 10 drives the first gear 11 to rotate. The rotation of the first gear 11 drives the two sets of second gears 18 to rotate, thereby driving the driven rod 7 to rotate. When the driven rod 7 rotates, it pushes the product backward. The mounting rod 9 can remove air bubbles from the surface of the product.

[0024] For details regarding the above embodiments, please refer to [link / reference]. Figure 4 and Figure 5 The cutting assembly includes a stop bar 14, a lead screw 15, a third motor 12, a slider 16, and a cutter 17. The stop bar 14 is fixed to one side of the fixed rod 13, and the third motor 12 is installed on one side of the fixed rod 13. The lead screw 15 is fixed to the end of the third motor 12. The slider 16 is sleeved on the outer wall of the lead screw 15, and the cutter 17 is fixed to one side of the slider 16. When the third motor 12 works, it drives the lead screw 15 to rotate. According to the lead screw principle, when the lead screw 15 rotates, it will drive the slider 16 to move. The slider 16 slides on the inner wall of the groove 19. The movement of the slider 16 drives the cutter 17 to move. The moving cutter 17 cuts the film without manual cutting.

[0025] For details regarding the above embodiments, please refer to [link / reference]. Figure 2 The mounting frame 1 is equipped with a visual positioning system 20, which is located below the end of the conveying component 2. The visual positioning system 20 uses a high-resolution industrial camera and an image processing module to identify the film on the product surface.

[0026] For details regarding the above embodiments, please refer to [link / reference]. Figure 1 The top of the mounting bracket 1 is equipped with a control box 5, which can control the opening and closing of the equipment.

[0027] For details regarding the above embodiments, please refer to [link / reference]. Figure 2Inside the mounting bracket 1, a platform 21 is provided on one side of the mounting rod 9. The platform 21 is located between the two sets of mounting rods 9. The product after film application can be placed on the platform 21.

[0028] Second embodiment: Please see Figure 1 and Figure 6 The limiting component includes two sets of crossbars 3 fixed to the top of the mounting frame 1, and a sliding sleeve 41 is sleeved on the outer wall of the crossbar 3. A limiting plate 4 is fixed on one side of the sliding sleeve 41. There are two sets of limiting plates 4, which are symmetrically arranged about the vertical center line of the mounting frame 1. A bolt 42 is movably installed on the top of the limiting plate 4. The bolt 42 is loosened, and then the limiting plate 4 is adjusted so that the sliding sleeve 41 slides on the outer wall of the crossbar 3. After the position is adjusted, the bolt 42 is tightened. This allows for adjustment for different product models.

[0029] In practical operation, when film needs to be applied to the product, the film roll is placed on the outer wall of the horizontal shaft 6. Then, the distance between the two sets of limiting plates 4 is adjusted, and the bolt 42 is loosened. The limiting plates 4 are then adjusted so that the sliding sleeve 41 slides on the outer wall of the horizontal shaft 3. After the position is adjusted, the bolt 42 is tightened. Then, the control box 5 is opened and started, causing the conveying assembly 2, the first motor 61, and the second motor 10 to work simultaneously. The product is placed above the conveying assembly 2, and then the conveying assembly 2 moves the product. When the product moves to below the driven rod 7, the second motor 10 drives the first gear 11 to rotate. The rotation of the first gear 11 drives the two sets of second gears 18. The rotation causes the driven rod 7 to rotate, pushing the product backward. At this time, the vision positioning system (using a high-resolution industrial camera and image processing module, capable of recognizing the film on the product surface) is activated. The product then enters the interior of multiple sets of mounting rods 9, where the mounting rods 9 adhere the film to the product surface and remove air bubbles. Subsequently, the third motor 12 drives the lead screw 15 to rotate. According to the lead screw principle, when the lead screw 15 rotates, it drives the slider 16 to move. The movement of the slider 16 drives the cutter 17 to move, and the moving cutter 17 cuts the film. The product then falls onto the platform 21, and the above steps are repeated to apply the film to the product.

[0030] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A fully automatic high-precision film application device, comprising a mounting frame (1), characterized in that: A conveying assembly (2) is installed on one side of the top of the mounting frame (1), and a limiting assembly is provided on the top of the mounting frame (1) above the conveying assembly (2). A fixing rod (13) is fixed on one side of the mounting frame (1), and a driven rod (7), a movable rod (8) and a mounting rod (9) are movably installed inside the fixing rod (13). A second motor (10) is installed on one side of the fixing rod (13), and a first gear (11) is installed at the output end of the second motor (10). A second gear (18) is fixed at the ends of both the driven rod (7) and the mounting rod (9). A cutting assembly is provided inside the mounting frame (1). A first motor (61) is installed on one side of the top plate of the mounting frame (1), and a horizontal shaft rod (6) is installed at the output end of the first motor (61).

2. The fully automatic high-precision film application equipment according to claim 1, characterized in that: The limiting component includes two sets of crossbars (3) fixed to the top of the mounting frame (1), and a sliding sleeve (41) is sleeved on the outer wall of the crossbars (3). A limiting plate (4) is fixed on one side of the sliding sleeve (41). There are two sets of limiting plates (4), and the two sets of limiting plates (4) are symmetrically arranged with respect to the vertical center line of the mounting frame (1).

3. The fully automatic high-precision film application equipment according to claim 2, characterized in that: Bolts (42) are movably installed on the top of the limiting plate (4).

4. The fully automatic high-precision film application equipment according to claim 1, characterized in that: The second gear (18) at the end of the driven rod (7) meshes with the first gear (11), the second gear (18) at the end of the mounting rod (9) meshes with the first gear (11), and the second gear (18) at the end of the driven rod (7) meshes with the second gear (18) at the end of the mounting rod (9). There are multiple mounting rods (9) in two groups, and the second gears (18) at the ends of the two groups of mounting rods (9) mesh with each other.

5. The fully automatic high-precision film application equipment according to claim 1, characterized in that: The cutting assembly includes a stop bar (14), a lead screw (15), a third motor (12), a slider (16), and a cutter (17). The stop bar (14) is fixed on one side of the fixed rod (13), and the third motor (12) is installed on one side of the fixed rod (13). The lead screw (15) is fixed at the end of the third motor (12). The slider (16) is sleeved on the outer wall of the lead screw (15), and the cutter (17) is fixed on one side of the slider (16).

6. The fully automatic high-precision film application equipment according to claim 5, characterized in that: The top of the stop bar (14) is provided with a groove (19), and the inner wall of the groove (19) is in contact with the outer wall of the slider (16).

7. The fully automatic high-precision film application equipment according to claim 1, characterized in that: The mounting bracket (1) is equipped with a visual positioning system (20), and the visual positioning system (20) is located below the end of the conveying component (2).

8. The fully automatic high-precision film application equipment according to claim 1, characterized in that: The control box (5) is mounted on the top of the mounting bracket (1).

9. The fully automatic high-precision film application equipment according to claim 1, characterized in that: The mounting bracket (1) has a platform (21) located on one side of the mounting rod (9) inside.

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