A steaming and fixing device for blanket production

Abstract

This utility model discloses a steaming and color-fixing device for blanket production, relating to the technical field of steam color-fixing equipment. It includes a steam box with a lid hinged to one side of the front end. The device utilizes a heater, nozzle, and vaporization plate to quickly convert hot water into steam, improving the uniformity of steam generation and enabling comprehensive steaming and color-fixing of the blanket. Furthermore, the cooperation of a first support rod, a second support rod, and a slider allows the blanket to be folded from both sides, preventing wrinkles on the blanket surface and ensuring more even steam adsorption, thus achieving thorough color-fixing. The combination of a drainage trough and a drainage pipe facilitates timely wastewater discharge, improving the ease of cleaning and maintaining dryness inside the steam box. Ultimately, this solves the problems of uneven steam distribution and inconvenient wastewater discharge in existing devices.

Description

Technical Field

[0001] This utility model relates to the field of steam color-fixing equipment, and in particular to a steam color-fixing device for blanket production. Background Technology

[0002] In the blanket production process, steaming and color fixing is a key step to ensure the stability and fastness of the blanket's color. Through a high-temperature steam environment, the dye inside the blanket fibers can fully penetrate, diffuse, and react chemically with the fibers, thereby avoiding problems such as fading and discoloration during subsequent use, which directly affects the quality and market competitiveness of the blanket.

[0003] Currently, existing blanket steaming and color-fixing equipment on the market has many shortcomings in practical applications. On the one hand, the steam generation and distribution in some equipment are not uniform enough, resulting in uneven heating in different areas of the blanket, leading to differences in color-fixing effects. In some areas, the dye is not fully fixed, easily causing color differences or fading, which seriously affects the consistency of product quality. On the other hand, existing equipment is prone to water accumulation inside the chamber during the steaming and color-fixing process. This not only affects the stability of the steam environment but may also breed bacteria or cause corrosion of equipment parts, increasing maintenance costs and difficulties. Therefore, improvements are needed to address these problems. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a steaming and color-fixing device for blanket production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a steaming and color-fixing device for blanket production, comprising a steam box, a box cover hinged to one side of the front end of the steam box, a steam mechanism installed on the inner side of the steam box, two limiting rails installed at the lower end of the steam box, and a shelf placed inside the steam box.

[0006] Preferably, the steam mechanism includes a heater installed on the rear end face of the steam box. A water inlet is connected to one side of the heater, and a water outlet pipe is connected to the top surface of the heater. A distributor is installed at the other end of the water outlet pipe via a flange. Four branch pipes are installed at the other end of the distributor. The four branch pipes are equidistantly installed on the inner side of the steam box, and multiple nozzles are equidistantly installed on the adjacent surfaces of the four branch pipes. An arc-shaped vaporization plate is provided at the adjacent ends of the four branch pipes. The vaporization plate is fixed to the inner side of the steam box, and multiple air holes are opened on the vaporization plate.

[0007] Preferably, a mounting block is fixedly connected to the top surface of the front end of the limiting track, and a limiting block is hinged to the mounting block.

[0008] Preferably, each of the four corners of the bottom surface of the shelf is equipped with casters, and the four casters are located inside two limiting tracks.

[0009] Preferably, the upper end of the shelf is fixed with multiple first support rods at equal intervals, and the lower end of the shelf is provided with multiple mounting slots at equal intervals on both sides. A slider is inserted into the mounting slot, and the lower end of the shelf is provided with multiple second support rods. The two ends of the second support rods are located in the mounting slots on both sides, and a slider is provided directly above the two ends of the multiple second support rods. The slider is slidably installed on the top surface of both sides of the lower end of the shelf.

[0010] Preferably, the first support rod and the second support rod are installed alternately, and a steam plate is fixed to the bottom end of the first support rod, and the steam plate has multiple slots through it.

[0011] Preferably, a drainage groove is provided at the bottom of the steam box, one end of which is connected to a drain pipe. The drain pipe is installed on the rear end face of the steam box and a valve is installed on the drain pipe.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, through the combination of a heater, nozzle, and vaporization plate, facilitates the rapid conversion of hot water into steam, improving the uniformity of steam generation and thus enabling the comprehensive steaming and color-fixing of the blanket; furthermore, through the cooperation of the first support rod, the second support rod, and the slider, the blanket is folded from both sides, avoiding wrinkles on the blanket surface and allowing steam to be more evenly adsorbed onto the blanket surface, thereby achieving the function of fully fixing the color of the blanket; through the cooperation of the drain trough and drain pipe, the condensate in the steam box can be collected in the drain trough and discharged through the drain pipe, facilitating timely wastewater discharge, improving the convenience of cleaning the equipment, and thus enabling the drying and maintenance function inside the steam box; ultimately, it solves the problems of uneven steam distribution and inconvenient wastewater discharge in existing devices. Attached Figure Description

[0013] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with their description, serve to explain the present invention, but do not constitute an undue limitation thereof. In the drawings:

[0014] Figure 1 This is a schematic diagram of the overall appearance of the device proposed in this utility model;

[0015] Figure 2 This is a schematic side view of the overall appearance of the device proposed in this utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of the device proposed in this utility model;

[0017] Figure 4 This is a schematic cross-sectional view of the device proposed in this utility model;

[0018] Figure 5 This is a schematic diagram of the shelf structure proposed in this utility model;

[0019] Figure 6 This is a schematic diagram of the steam structure proposed in this utility model;

[0020] Figure 7 The present utility model proposes Figure 4 Enlarged schematic diagram of the structure at part A in the middle.

[0021] The following are the components listed in the diagram: 1. Steam box; 2. Box cover; 3. Limiting rail; 4. Shelf; 5. Nozzle; 6. Vaporizing plate; 7. Heater; 8. Mounting block; 9. Limiting block; 10. First support rod; 11. Second support rod; 12. Sliding block; 13. Steam plate; 14. Casters; 15. Drain pipe. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Example: See Figures 1 to 7This utility model discloses a steaming and color-fixing device for blanket production, comprising a steam box 1 for placing a shelf 4; a lid 2 is hinged to one side of the front end of the steam box 1 to ensure the airtightness of the device; a steam mechanism is installed on the inner side of the steam box 1, and two limiting rails 3 are installed at the lower end of the steam box 1 to prevent the shelf 4 from shaking inside the steam box 1; the shelf 4 is placed inside the steam box 1 to facilitate the flattening of the blanket and prevent uneven steaming and color fixing due to wrinkles; the steam mechanism includes a heater 7 installed on the rear end face of the steam box 1 to heat and evaporate water into steam; a water inlet is connected to one side of the heater 7, and a water outlet pipe is connected to the top surface of the heater 7; a distributor is installed at the other end of the water outlet pipe via a flange to facilitate the distribution of water from the outlet pipe. The flow is divided into multiple branch pipes; four branch pipes are installed at the other end of the flow divider. The four branch pipes are equidistantly installed on the inner side of the steam box 1, and multiple nozzles 5 are equidistantly installed on the near surfaces of the four branch pipes, which facilitates the spraying of water vapor; and arc-shaped atomizing plates 6 are provided at the near ends of the four branch pipes, which facilitates the even adsorption of water vapor from a single spray path onto every surface of the blanket; the atomizing plates 6 are fixed to the inner side of the steam box 1, and multiple air holes are opened on the atomizing plates 6. The top surface of the front end of the limiting track 3 is fixed to the mounting block 8, which facilitates the installation of the limiting block 9; the limiting block 9 is hinged on the mounting block 8, which facilitates the locking of the casters 14 and prevents the shelf 4 from shaking; casters 14 are installed at the four corners of the bottom surface of the shelf 4, which facilitates the pushing of the shelf 4 into the steam box 1; the four casters 14 are located inside the two limiting tracks 3.

[0024] In this invention, multiple first support rods 10 are fixedly connected at equal intervals to the upper end of the shelf 4, facilitating the initial placement of the blanket. Multiple mounting slots are equally spaced on both sides of the lower end of the shelf 4, with sliders 12 inserted into each slot, allowing for the limiting of the second support rods 11. Furthermore, multiple second support rods 11 are provided at the lower end of the shelf 4, facilitating the pulling of the blanket to prevent wrinkles. The two ends of each second support rod 11 are located within the mounting slots on both sides, and sliders 12 are positioned directly above both ends of each second support rod 11, facilitating the sliding of the blanket. The second support rod 11 is a movable limiter; the slider 12 is slidably installed on the top surface of both sides of the lower end of the shelf 4; the first support rod 10 and the second support rod 11 are installed alternately, and the bottom end of the first support rod 10 is fixed with a steam plate 13, which facilitates the even absorption of water vapor after the blanket is attached to it; multiple slots are opened through the steam plate 13, and a drain groove is opened at the bottom of the steam box 1. One end of the drain groove is connected to a drain pipe 15, which facilitates the discharge of excess water inside the steam box 1; the drain pipe 15 is installed on the rear end face of the steam box 1, and a valve is installed on the drain pipe 15.

[0025] Working principle: When using this utility model, firstly, the blanket is laid on the multiple first support rods 10. Then, the slider 12 is pulled to release the restriction on the second support rod 11. The second support rod 11 is taken out and pressed down from the surface of the blanket until the second support rod 11 returns to the lower sides of the shelf 4. At the same time, the sliders 12 on both sides are retracted to limit the second support rod 11 and prevent it from returning to its original position. At this time, the flat blanket is pulled open and the wrinkles on the surface of the blanket are eliminated. Part of the blanket is attached to the steam plate 13. Open the lid 2 and push the shelf 4 into the steam box 1. The caster wheel 14 drives the shelf 4 to slide on the limiting track 3. When the front end of the shelf 4 abuts against the limiting block 9, the shelf 4 stops. At this time, close the lid 2. Since the rear end of the shelf 4 abuts against the rear end face inside the steam box 1, the shelf 4 will not shake.

[0026] Open heater 7 and the water inlet on one side of heater 7. Water enters heater 7 and is heated and vaporized. Then, the steam is delivered to the four branch pipes through the water outlet pipe and the distributor. Then, it is sprayed onto the blanket through nozzle 5. With the assistance of vaporization plate 6 and steam plate 13, the steam is evenly adsorbed on every part of the blanket surface. During this process, excess water will drip into the drain groove at the bottom of the steam box 1 and flow to the drain pipe 15. After processing is completed, open the valve on the drain pipe 15 to drain the water. Then, open the box cover 2 and pull out the shelf 4.

[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A steaming and color-fixing device for blanket production, comprising a steam box (1), characterized in that: The steam box (1) has a lid (2) hinged to one side of the front end, and a steam mechanism is installed on the inner side of the steam box (1); two limiting rails (3) are installed at the lower end of the steam box (1), and a shelf (4) is placed inside the steam box (1).

2. The steaming and color-fixing equipment for blanket production according to claim 1, characterized in that: The steam mechanism includes a heater (7) installed on the rear end face of the steam box (1). A water inlet is connected to one side of the heater (7), and a water outlet pipe is connected to the top surface of the heater (7). A distributor is installed at the other end of the water outlet pipe through a flange. Four branch pipes are installed at the other end of the distributor. The four branch pipes are installed at equal intervals on the inner side of the steam box (1), and multiple nozzles (5) are installed at equal intervals on the adjacent surfaces of the four branch pipes. An arc-shaped vaporization plate (6) is provided at the adjacent ends of the four branch pipes. The vaporization plate (6) is fixed to the inner side of the steam box (1), and multiple air holes are opened on the vaporization plate (6).

3. The steaming and color-fixing equipment for blanket production according to claim 2, characterized in that: The top surface of the front end of the limiting track (3) is fixedly connected to an installation block (8), and a limiting block (9) is hinged on the installation block (8).

4. The steaming and color-fixing equipment for blanket production according to claim 3, characterized in that: The shelf (4) is equipped with casters (14) at the four corners of its bottom surface, and the four casters (14) are located inside the two limiting tracks (3).

5. The steaming and color-fixing equipment for blanket production according to claim 4, characterized in that: The upper end of the shelf (4) is fixed with multiple first support rods (10) at equal intervals. Multiple mounting slots are equally spaced on both sides of the lower end of the shelf (4). Slider (12) is inserted into the mounting slot. Multiple second support rods (11) are provided at the lower end of the shelf (4). The two ends of the second support rods (11) are located in the mounting slots on both sides. Slider (12) is provided directly above the two ends of the multiple second support rods (11). The slider (12) is slidably installed on the top surface of both sides of the lower end of the shelf (4).

6. The steaming and color-fixing equipment for blanket production according to claim 5, characterized in that: The first support rod (10) and the second support rod (11) are installed alternately, and a steam plate (13) is fixed to the bottom end of the first support rod (10). Multiple slots are opened through the steam plate (13).

7. The steaming and color-fixing equipment for blanket production according to claim 6, characterized in that: The bottom of the steam box (1) is provided with a drainage groove, one end of which is connected to a drain pipe (15). The drain pipe (15) is installed on the rear end face of the steam box (1) and a valve is installed on the drain pipe (15).

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