Dust removal device for dry powder mortar packaging

CN224735945UActive Publication Date: 2026-09-11XIANGCHENG XIANGFENG CHUANGMEI MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522020772.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2026-09-11
Estimated Expiration
2035-09-19

AI Technical Summary

Technical Problem

现有的除尘装置存在以下问题:过滤单元在使用一段时间后有可能会发生堵塞,而吸尘器的内部结构较为复杂,对过滤单元进行拆卸清洁时需要反复拆卸本体,过滤单元拆卸麻烦,浪费了时间,除尘装置的清理效率低下,为此,我们提出一种干粉砂浆包装用除尘装置

Benefits of technology

[0011]与现有技术相比,本实用新型的有益效果是:本干粉砂浆包装用除尘装置,具有以下好处:

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224735945U_ABST
    Figure CN224735945U_ABST
Patent Text Reader

Abstract

The utility model discloses a dust collector is used to dry -mixed mortar packing, including dust collecting box, and the upper surface left and right sides of dust collecting box are equipped with dust absorption cover and fan respectively, still include mounting mechanism, mounting mechanism: it includes limit slot, frame, filter screen, sliding slot, clamping block, insertion slot, drive assembly and sealing assembly, the upper and lower two walls of dust collecting box all are equipped with limit slot, and the sliding connection of two limit slots has a frame, and the inside of frame is equipped with filter screen, and the inside of lower limit slot is provided with sliding slot, and the inside of sliding slot is slidably connected with clamping block through drive assembly, and the lower surface of frame is provided with insertion slot, and clamping block is inserted in the inside of insertion slot, and the sealing assembly is equipped between two limit slots, this dust collector is used to dry -mixed mortar packing, and filter screen is installed in dust collecting box through mounting mechanism, and the dismounting of filter screen is simple and saves time, and the efficiency when cleaning filter screen is high, and the downtime during dry -mixed mortar packing process is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of dry mortar packaging technology, specifically a dust removal device for dry mortar packaging. Background Technology

[0002] During the packaging process of dry mortar, due to the fine particles and high fluidity of the material, a large amount of dust is easily generated. This dust not only pollutes the workshop environment and endangers the health of operators, but may also cause safety hazards such as dust explosions, while also causing material waste. Therefore, dust removal equipment is an indispensable component of the dry mortar packaging system. Existing dust removal devices typically work by using a combination of a vacuum cleaner, a suction pipe, and a dust collection box to adsorb and collect the dust that escapes from dry mortar during the packaging process. Existing dust removal devices have the following problems: the filter unit may become clogged after a period of use, and the internal structure of the vacuum cleaner is relatively complex. Disassembling and cleaning the filter unit requires repeated disassembly of the main body, which is troublesome and time-consuming. The cleaning efficiency of the dust removal device is low. Therefore, we propose a dust removal device for dry powder mortar packaging. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a dust removal device for dry mortar packaging. The filter screen is installed in the dust collection box through the installation mechanism. The filter screen is easy to install and remove, saves time, and has high efficiency in cleaning the filter screen. It reduces the downtime in the dry mortar packaging process and can effectively solve the problems in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a dust removal device for dry powder mortar packaging, including a dust collection box, with a dust suction hood and a fan respectively provided on the left and right sides of the upper surface of the dust collection box, and also including an installation mechanism; The installation mechanism includes a limiting groove, a frame, a filter screen, a sliding groove, a locking block, a slot, a drive assembly, and a sealing assembly. The upper and lower walls of the dust collection box are provided with limiting grooves, and a frame is slidably connected between the two limiting grooves. A filter screen is located inside the frame. A sliding groove is opened inside the lower limiting groove, and a locking block is slidably connected inside the sliding groove via the drive assembly. A slot is opened on the lower surface of the frame, and the locking block is inserted into the slot. A sealing assembly is provided between the two limiting grooves. The filter screen is installed inside the dust collection box through the installation mechanism. The filter screen is easy to install and remove, saving time and increasing the efficiency of cleaning the filter screen, thus reducing downtime during the dry mortar packaging process.

[0005] Furthermore, the drive assembly includes a movable plate, limiting rods, sliding holes, a lead screw, and a rotating disk. The lower surface of the locking block is provided with a movable plate, and the lower surface of the movable plate is provided with limiting rods on both the front and rear sides. The limiting rods are slidably connected to the sliding holes opened in the bottom wall of the adjacent sliding groove. The lower surface of the movable plate is rotatably connected with a lead screw, and the outer surface of the lead screw is threadedly connected to the threaded hole opened in the bottom wall of the sliding groove. The lower end of the lead screw is provided with a rotating disk to facilitate the control of the movement of the locking block.

[0006] Furthermore, the sealing assembly includes a sealing ring and a sealing gasket. The sealing rings are fixedly fitted on both the upper and lower sides of the outer surface of the frame. The outer surfaces of the sealing rings are in contact with the inner walls of the adjacent limiting grooves. A sealing gasket is provided on the rear wall of the dust collection box. The sealing gasket is located between the two limiting grooves to facilitate sealing.

[0007] Furthermore, it also includes a controller, which is located on the right side of the dust collection box. The input end of the controller is electrically connected to an external power source, and the input end of the fan is electrically connected to the output end of the controller, so as to facilitate the normal operation of the equipment.

[0008] Furthermore, a dust collection pipe is provided at the feed inlet on the upper surface of the dust collection box, and the feed inlet of the dust collection box and the dust collection hood are connected by the dust collection pipe. An exhaust pipe is provided at the air outlet on the right side of the dust collection box, and the air outlet of the dust collection box and the exhaust port of the fan are connected by the exhaust pipe, which facilitates the dust removal function.

[0009] Furthermore, the lower surface of the dust collection box is provided with a dust collection hopper, the lower surface of the dust collection hopper is provided with a discharge pipe, and a valve is connected in series on the lower side of the discharge pipe. The input end of the valve is electrically connected to the output end of the controller to facilitate the discharge of the collected dust.

[0010] Furthermore, the front opening of the dust collection box is hinged to a door, and a glass observation window is provided on the left side of the front opening of the door to facilitate observation of the internal condition of the dust collection box.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This dust removal device for dry powder mortar packaging has the following advantages: When the filter screen needs cleaning, observe through the glass viewing window, open the switch door, rotate the rotating disc to drive the lead screw, causing the movable plate to move downwards. The locking block moves accordingly, disengaging from the slot and releasing the frame. Then, the frame and filter screen can be pulled out together from the limiting groove. After cleaning the filter screen, reinsert the frame between the two limiting grooves, rotate the rotating disc in the opposite direction, and the locking block reinserts into the slot, fixing the filter screen in the dust collection box through the frame. Then, close the switch door and continue the dust removal work. The filter screen is easy to install and remove, saving time and increasing the efficiency of cleaning the filter screen, thus reducing downtime during the dry powder mortar packaging process. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the present invention that eliminates the need for a switch door; Figure 3 This is a schematic diagram of the installation mechanism of this utility model; Figure 4 This is a cross-sectional structural schematic diagram of the installation mechanism of this utility model; Figure 5 This is an enlarged structural schematic diagram of point A of this utility model.

[0013] In the diagram: 1. Dust collection box, 2. Controller, 3. Mounting mechanism, 31. Limiting groove, 32. Frame, 33. Filter screen, 34. Slide groove, 35. Locking block, 36. Slot, 37. Drive assembly, 371. Movable plate, 372. Limiting rod, 373. Sliding hole, 374. Lead screw, 375. Rotary disc, 38. Sealing assembly, 381. Sealing ring, 382. Sealing gasket, 4. Suction pipe, 5. Suction hood, 6. Exhaust pipe, 7. Fan, 8. Dust collection hopper, 9. Discharge pipe, 10. Valve, 11. Opening and closing door, 12. Glass observation window. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-5This embodiment provides a technical solution: a dust removal device for dry mortar packaging, including a dust collection box 1. Dust collection hoods 5 and fans 7 are respectively provided on the left and right sides of the upper surface of the dust collection box 1. It also includes an installation mechanism 3 and a controller 2, which is located on the right side of the dust collection box 1. The input terminal of the controller 2 is electrically connected to an external power source, and the input terminal of the fan 7 is electrically connected to the output terminal of the controller 2. A dust suction pipe 4 is provided at the feed inlet on the upper surface of the dust collection box 1. The dust collection box 1 is connected to the dust collection hood 5 via a dust collection pipe 4. An exhaust pipe 6 is located at the air outlet on the right side of the dust collection box 1. The air outlet of the dust collection box 1 and the exhaust port of the fan 7 are connected via the exhaust pipe 6. A dust collection hopper 8 is located on the lower surface of the dust collection box 1, and a discharge pipe 9 is located on the lower surface of the dust collection hopper 8. A valve 10 is connected in series on the lower side of the discharge pipe 9. The input end of the valve 10 is electrically connected to the output end of the controller 2. A hinged door 11 is located at the opening on the front side of the dust collection box 1. A sealing strip is provided on the rear side of the door 11. When the door 11 is closed, the rear side of the door 11 contacts the front side of the frame 32 through the sealing strip to ensure the sealing of the door 11 when closed. A door lock is provided at the junction of the door 11 and the dust collection box 1 (the door lock is the connection method of the door lock of the door 11 commonly used in the prior art). A glass observation window 12 is provided on the left side of the front side of the door 11. When the operator aligns the dust hood 5 on the dust suction pipe 4 with the packaging area of ​​dry mortar, the fan 7 works under the control of the controller 2 to suck the dust that escapes during the packaging of dry mortar into the dust collection box 1 through the dust hood 5 and the dust suction pipe 4. The dust in the dust collection box 1 is blocked by the filter screen 33 and falls into the dust collection hopper 8. The airflow passes through the filter screen 33, flows through the exhaust pipe 6, and is discharged from the dust collection box 1 through the fan 7. When it is observed through the glass observation window 12 on the door 11 that a certain amount of dust has been collected inside the dust collection box 1, the valve 10 is opened and the collected dust is discharged from the dust collection box 1 through the discharge pipe 9. Installation mechanism 3 includes a limiting groove 31, a frame 32, a filter 33, a sliding groove 34, a locking block 35, a slot 36, a drive assembly 37, and a sealing assembly 38. The upper and lower walls of the dust collection box 1 are provided with limiting grooves 31. A frame 32 is slidably connected between the two limiting grooves 31. The filter 33 is located inside the frame 32. A sliding groove 34 is opened inside the lower limiting groove 31. A locking block 35 is slidably connected inside the sliding groove 34 via the drive assembly 37. A slot 36 is opened on the lower surface of the frame 32, and the locking block 35 is inserted into the slot 36. A sealing assembly 38 is provided between the two limiting grooves 31. The drive assembly 37 includes a movable plate 371, a limiting rod 372, and a sliding hole 38. 73. A lead screw 374 and a rotating disk 375 are provided. The lower surface of the locking block 35 is provided with a movable plate 371. Limiting rods 372 are provided on both the front and rear sides of the lower surface of the movable plate 371. The limiting rods 372 are slidably connected to the sliding holes 373 opened in the bottom wall of the adjacent slide groove 34. The lead screw 374 is rotatably connected to the lower surface of the movable plate 371. The outer surface of the lead screw 374 is threadedly connected to the threaded hole opened in the bottom wall of the slide groove 34. The lower end of the lead screw 374 is provided with a rotating disk 375. (A corrugated pipe can be fixedly connected between the bottom wall of the slide groove 34 and the lower surface of the movable plate 371, and between the lower surface of the dust collection box 1 and the upper surface of the rotating disk 375, so that the corrugated pipe is sleeved on the outside of the lead screw 374.) For the exposed portion, the bellows adapts to the rotation of the lead screw 374, ensuring the sealing and lubrication of the lead screw 374. The sealing assembly 38 includes a sealing ring 381 and a sealing gasket 382. The sealing rings 381 are fixedly fitted on both the upper and lower sides of the outer surface of the frame 32. The outer surfaces of the sealing rings 381 are in contact with the inner walls of the adjacent limiting grooves 31. The sealing gasket 382 is provided on the rear wall of the dust collection box 1, and the sealing gasket 382 is located between the two limiting grooves 31. When it is observed through the glass observation window 9 that the filter screen 33 needs cleaning, the switch door 11 is opened, and then the rotating disk 375 is rotated to drive the lead screw 374 to rotate. Under the constraint of the limiting rod 372 and the sliding hole 373, The rotation of the lead screw 374 drives the movable plate 371 to move downward along the slide groove 34. The locking block 35 moves accordingly and disengages from the slot 36, releasing the frame 32 from its fixation. Then, the frame 32 and the filter screen 33 can be pulled out from the limiting groove 31 together. After the filter screen 33 is cleaned, the frame 32 is reinserted between the two limiting grooves 31 until the rear side of the frame 32 contacts the sealing gasket 382. At this time, the outer surface of the sealing ring 381 contacts the inner wall of the limiting groove 31. Then, the rotating disk 375 is rotated in the opposite direction, causing the locking block 35 to re-insert into the slot 36, fixing the filter screen 33 in the dust collection box 1 through the frame 32. Then, the switch door 11 can be closed to continue the dust removal work.

[0016] The working principle of the dust removal device for dry mortar packaging provided by this utility model is as follows: The operator aligns the dust suction hood 5 on the suction pipe 4 with the dry mortar packaging area. Under the control of the controller 2, the fan 7 operates to draw the dust emitted during the dry mortar packaging process into the dust collection box 1 through the dust suction hood 5 and the suction pipe 4. The dust in the dust collection box 1 is blocked by the filter screen 33 and falls into the dust collection hopper 8. The airflow passes through the filter screen 33, flows through the exhaust pipe 6, and is discharged from the dust collection box 1 by the fan 7. When a certain amount of dust is observed collected inside the dust collection box 1 through the glass observation window 12 on the switch door 11, the valve 10 is opened, and the collected dust is discharged from the dust collection box 1 through the discharge pipe 9. When it is observed through the glass observation window 9 that the filter screen 33 needs cleaning, the switch door 11 is opened, and then the rotating disc is rotated. 375 drives the lead screw 374 to rotate. Under the restriction of the limit rod 372 and the sliding hole 373, the rotation of the lead screw 374 drives the movable plate 371 to move downward along the sliding groove 34. The locking block 35 moves accordingly and disengages from the slot 36, releasing the fixation of the frame 32. Then the frame 32 and the filter screen 33 can be pulled out from the limit groove 31. After the filter screen 33 is cleaned, the frame 32 is reinserted between the two limit grooves 31 until the rear side of the frame 32 contacts the sealing gasket 382. At this time, the outer surface of the sealing ring 381 contacts the inner wall of the limit groove 31. Then the rotating disk 375 is rotated in the opposite direction, causing the locking block 35 to be reinserted into the slot 36, fixing the filter screen 33 in the dust collection box 1 through the frame 32. Then the switch door 11 can be closed to continue the dust removal work.

[0017] It is worth noting that the controller 2 disclosed in the above embodiments can be an STM32 series, the fan 7 can be a 4-72 series centrifugal fan, and the valve 10 can be a YJD series star-shaped discharge valve. The controller 2 controls the operation of the fan 7 and the valve 10 using methods commonly used in the prior art.

[0018] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A dust removal device for dry-mixed mortar packaging, comprising a dust collection box (1), the upper surface of the dust collection box (1) is respectively provided with a dust suction hood (5) and a fan (7) on the left and right sides, characterized in that: It also includes the installation mechanism (3); The installation mechanism (3) includes a limiting groove (31), a frame (32), a filter (33), a sliding groove (34), a locking block (35), a slot (36), a drive assembly (37), and a sealing assembly (38). The upper and lower walls of the dust collection box (1) are provided with limiting grooves (31). A frame (32) is slidably connected between the two limiting grooves (31). A filter (33) is provided inside the frame (32). A sliding groove (34) is opened inside the lower limiting groove (31). A locking block (35) is slidably connected inside the sliding groove (34) through the drive assembly (37). A slot (36) is opened on the lower surface of the frame (32). The locking block (35) is inserted into the inside of the slot (36). A sealing assembly (38) is provided between the two limiting grooves (31).

2. The dust removal device for dry mortar packaging according to claim 1, characterized in that: The drive assembly (37) includes a movable plate (371), a limiting rod (372), a sliding hole (373), a lead screw (374), and a rotating disk (375). The lower surface of the locking block (35) is provided with a movable plate (371). The lower surface of the movable plate (371) is provided with limiting rods (372) on both the front and rear sides. The limiting rods (372) are slidably connected to the sliding holes (373) opened in the bottom wall of the adjacent sliding groove (34). The lower surface of the movable plate (371) is rotatably connected with a lead screw (374). The outer surface of the lead screw (374) is threadedly connected to the threaded hole opened in the bottom wall of the sliding groove (34). The lower end of the lead screw (374) is provided with a rotating disk (375).

3. The dust removal device for dry powder mortar packaging according to claim 1, characterized in that: The sealing assembly (38) includes a sealing ring (381) and a sealing gasket (382). The sealing ring (381) is fixedly fitted on both the upper and lower sides of the outer surface of the frame (32). The outer surface of the sealing ring (381) is in contact with the inner wall of the adjacent limiting groove (31). The rear wall of the dust collection box (1) is provided with a sealing gasket (382), which is located between the two limiting grooves (31).

4. The dust removal device for dry powder mortar packaging according to claim 1, characterized in that: It also includes a controller (2), which is located on the right side of the dust collection box (1). The input end of the controller (2) is electrically connected to an external power source, and the input end of the fan (7) is electrically connected to the output end of the controller (2).

5. A dust removal device for dry powder mortar packaging according to claim 1, characterized in that: The dust collection box (1) has a dust suction pipe (4) at the feed inlet on the upper surface. The feed inlet of the dust collection box (1) and the dust suction hood (5) are connected by the dust suction pipe (4). The air outlet on the right side of the dust collection box (1) is provided with an exhaust pipe (6). The air outlet of the dust collection box (1) and the exhaust port of the fan (7) are connected by the exhaust pipe (6).

6. A dust removal device for dry powder mortar packaging according to claim 4, characterized in that: The lower surface of the dust collection box (1) is provided with a dust collection hopper (8), the lower surface of the dust collection hopper (8) is provided with a discharge pipe (9), and a valve (10) is connected in series on the lower side of the discharge pipe (9). The input end of the valve (10) is electrically connected to the output end of the controller (2).

7. A dust removal device for dry mortar packaging according to claim 1, characterized in that: The dust collection box (1) has a hinged door (11) at the front opening, and a glass observation window (12) is provided on the left side of the front side of the door (11).