An enameling device for ceramic cup production

Abstract

The utility model provides a kind of glazing device of ceramic cup production.The glazing device of ceramic cup production includes: the bottom plate of L type backplate is fixedly installed in top portion;Glaze tank for accommodating glaze is installed on the bottom plate;Support is fixedly installed on the bottom plate;Dipping glaze mechanism for carrying out dipping glaze operation is located glaze tank top portion;Displacement mechanism for controlling the horizontal and up-down movement of dipping glaze mechanism is installed on the inner wall of L type backplate top portion.The glazing device of ceramic cup production provided by the utility model has the advantages of being able to replace manual dipping glaze operation, being more time-saving and labor-saving, and having high glazing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of ceramic cup production technology, and in particular to a glazing device for ceramic cup production. Background Technology

[0002] Glazing is a crucial step in ceramic production, referring to the process of applying glaze to the surface of a pre-fired blank and then firing it a second time. This process requires first bisque firing the shaped body (at a low temperature of 750-950°C), then forming a glaze layer through methods such as dipping, spraying, and pouring, and finally firing at a high temperature of around 1200°C to melt and solidify the glaze. In modern ceramic production, based on the characteristics of the vessel shape, five main glazing techniques have emerged: dipping, spraying, pouring, casting, and brushing. Spraying uses an air compressor to achieve uniform glaze coverage, while pouring involves rotating and pouring glaze onto the inner walls.

[0003] However, the existing glazing process often requires workers to hold clamps and immerse the ceramic cups in the glaze, which is time-consuming, labor-intensive, and inconvenient to operate.

[0004] Therefore, it is necessary to provide a glazing device for producing ceramic cups to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the technical problem that existing glazing methods often require workers to hold clamps and immerse ceramic cups in glaze, which is time-consuming, labor-intensive, and inconvenient, this invention provides a glazing device for ceramic cup production.

[0006] The ceramic cup glazing device provided by this utility model includes: a base plate with an L-shaped back plate fixedly installed on the top; a glaze pool installed on the base plate for containing glaze liquid; a support fixedly installed on the base plate; a glazing mechanism located at the top of the glaze pool for performing glazing operations; and a displacement mechanism installed on the inner wall of the top of the L-shaped back plate for controlling the horizontal and vertical movement of the glazing mechanism.

[0007] Preferably, the support is provided with a sponge pad, and the sponge pad has a clearance groove.

[0008] Preferably, the displacement mechanism includes: a longitudinal electric slide rail fixedly installed on the inner wall of the top of the L-shaped back plate; a transverse electric slide rail fixedly installed on the output block of the longitudinal electric slide rail; a rectangular plate fixedly installed on the output block of the transverse electric slide rail; and an electric cylinder fixedly installed at the bottom of the rectangular plate.

[0009] Preferably, a positioning plate is fixedly installed on the inner wall of the top of the L-shaped back plate, a guide rod is fixedly installed on the positioning plate, a slider is slidably sleeved on the guide rod, and the slider is fixedly connected to the transverse electric slide rail.

[0010] Preferably, the glazing mechanism includes: a U-shaped plate fixedly mounted on the output rod of the electric cylinder; a horizontal shaft rotatably mounted on the inner wall of the U-shaped plate; a rotating plate fixedly sleeved on the horizontal shaft; a U-shaped frame fixedly mounted on the rotating plate; a first servo motor fixedly mounted on the inner wall of the top of the U-shaped frame; a screw rod mounted on the output shaft of the first servo motor via a coupling and rotatably connected to the inner wall of the U-shaped frame; a sliding plate threaded onto the screw rod; a first connecting rod fixedly mounted on the sliding plate and having an upper clamping plate; and a second connecting rod fixedly mounted on the bottom of the U-shaped frame and having a lower clamping plate.

[0011] Preferably, a limiting rod is fixedly installed on the inner wall of the U-shaped frame, and the limiting rod is slidably connected to the sliding plate.

[0012] Preferably, a flipping mechanism is installed on the inner wall of the U-shaped plate. The flipping mechanism includes: a second servo motor fixedly installed on the inner wall of the U-shaped plate; and two bevel gears fixedly installed on the output shaft of the second servo motor and on the horizontal shaft and meshing with each other.

[0013] Compared with related technologies, the glazing device for ceramic cup production provided by this utility model has the following beneficial effects: This utility model provides a glazing device for ceramic cup production. A glaze pool holds the glaze required for glazing, and an immersion mechanism replaces manual glazing, thus improving glazing effect and efficiency. A displacement mechanism allows for horizontal and vertical movement of the glazing mechanism. A sponge pad supports the ceramic cup, and a clearance groove allows for clearance between the lower clamping plate. A longitudinal electric slide rail moves the upper and lower clamping plates longitudinally, and a transverse electric slide rail moves them laterally. An electric cylinder moves the upper and lower clamping plates vertically, and a slider guides the movement of the upper and lower clamping plates. Sliding the rod upwards guides and limits the longitudinal displacement of the transverse electric slide rail. The first servo motor drives the screw to rotate, which in turn moves the sliding plate downwards. The sliding plate, through the first connecting rod, moves the upper clamping plate downwards, bringing the upper and lower clamping plates closer together to clamp and fix the ceramic cup. The limiting rod guides and limits the sliding plate. The second servo motor and two bevel gears drive the horizontal shaft and rotating plate to rotate. The rotating plate drives the U-shaped frame to rotate, and the U-shaped frame, indirectly through the upper clamping plate and the second connecting rod, causes the ceramic cup to flip over, thus pouring the glaze from the ceramic cup into the glaze pool. Attached Figure Description

[0014] Figure 1 A schematic diagram of a preferred embodiment of the glazing device for producing ceramic cups provided by this utility model; Figure 2for Figure 1 A three-dimensional assembly diagram of the central support and the sponge pad; Figure 3 for Figure 1 An enlarged schematic diagram of part A shown in the image; Figure 4 for Figure 1 The enlarged schematic diagram of part B shown in the figure.

[0015] Labels in the diagram: 1. Base plate; 2. L-shaped back plate; 3. Glaze pool; 4. Support; 5. Sponge pad; 6. Clearance groove; 7. Longitudinal electric slide rail; 8. Transverse electric slide rail; 9. Rectangular plate; 10. Electric cylinder; 11. Positioning plate; 12. Guide rod; 13. Slider; 14. U-shaped plate; 15. Horizontal shaft; 16. Rotating plate; 17. U-shaped frame; 18. First servo motor; 19. Screw; 20. Sliding plate; 21. First connecting rod; 22. Upper clamping plate; 23. Second connecting rod; 24. Lower clamping plate; 25. Limiting rod; 26. Second servo motor; 27. Bevel gear. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Please refer to the following: Figure 1-4 ,in, Figure 1 A schematic diagram of a preferred embodiment of the glazing device for producing ceramic cups provided by this utility model; Figure 2 for Figure 1 A three-dimensional assembly diagram of the central support and the sponge pad; Figure 3 for Figure 1 An enlarged schematic diagram of part A shown in the image; Figure 4 for Figure 1 The enlarged schematic diagram of part B shown in the figure. The glazing device for producing ceramic cups includes: a base plate 1 with an L-shaped back plate 2 fixedly mounted on top; a glaze pool 3 mounted on the base plate 1 for holding the glaze liquid; a support 4 fixedly mounted on the base plate 1; a glazing mechanism located on top of the glaze pool 3 for glazing operations; and a displacement mechanism mounted on the inner wall of the top of the L-shaped back plate 2 for controlling the horizontal and vertical movement of the glazing mechanism. The glaze pool 3 can hold the glaze liquid required for glazing, and the glazing mechanism can replace manual glazing operations, thereby improving the glazing effect and efficiency. The displacement mechanism can drive the glazing mechanism to move horizontally and vertically. The sponge pad 5 can support the ceramic cup, and the clearance groove 6 can avoid the lower clamping plate 24.

[0018] A sponge pad 5 is provided on the support 4, and an avoidance groove 6 is provided on the sponge pad 5.

[0019] The displacement mechanism includes: a longitudinal electric slide rail 7 fixedly installed on the inner top wall of the L-shaped back plate 2; a transverse electric slide rail 8 fixedly installed on the output block of the longitudinal electric slide rail 7; a rectangular plate 9 fixedly installed on the output block of the transverse electric slide rail 8; and an electric cylinder 10 fixedly installed at the bottom of the rectangular plate 9. The longitudinal electric slide rail 7 and the transverse electric slide rail 8 are model KCB17, and the electric cylinder 10 is model NKLA64. The longitudinal electric slide rail 7 can drive the upper clamping plate 22 and the lower clamping plate 24 to move longitudinally, the transverse electric slide rail 8 can drive the upper clamping plate 22 and the lower clamping plate 24 to move laterally, and the electric cylinder 10 can drive the upper clamping plate 22 and the lower clamping plate 24 to move up and down.

[0020] A positioning plate 11 is fixedly installed on the top inner wall of the L-shaped back plate 2. A guide rod 12 is fixedly installed on the positioning plate 11. A slider 13 is slidably sleeved on the guide rod 12. The slider 13 is fixedly connected to the transverse electric slide rail 8. The longitudinal displacement of the transverse electric slide rail 8 can be guided and limited by the slider 13 sliding on the guide rod 12.

[0021] The glazing mechanism includes: a U-shaped plate 14 fixedly mounted on the output rod of the electric cylinder 10; a horizontal shaft 15 rotatably mounted on the inner wall of the U-shaped plate 14; a rotating plate 16 fixedly sleeved on the horizontal shaft 15; a U-shaped frame 17 fixedly mounted on the rotating plate 16; a first servo motor 18, model MG90S, fixedly mounted on the top inner wall of the U-shaped frame 17; and a screw rod mounted on the output shaft of the first servo motor 18 via a coupling and rotatably connected to the inner wall of the U-shaped frame 17. 19; a sliding plate 20 threaded onto the screw 19; a first connecting rod 21 fixedly installed on the sliding plate 20 and having an upper clamping plate 22; a second connecting rod 23 fixedly installed at the bottom of the U-shaped frame 17 and having a lower clamping plate 24. The screw 19 is driven to rotate by the first servo motor 18. The rotation of the screw 19 causes the sliding plate 20 to move downward. The sliding plate 20 causes the upper clamping plate 22 to move downward through the first connecting rod 21, thereby bringing the upper clamping plate 22 and the lower clamping plate 24 closer together, thereby clamping and fixing the ceramic cup.

[0022] A limiting rod 25 is fixedly installed on the inner wall of the U-shaped frame 17. The limiting rod 25 is slidably connected to the sliding plate 20. The limiting rod 25 can guide and limit the sliding plate 20.

[0023] A flipping mechanism is installed on the inner wall of the U-shaped plate 14. The flipping mechanism includes: a second servo motor 26 fixedly installed on the inner wall of the U-shaped plate 14, the second servo motor 26 being an SG90 model; and two bevel gears 27 fixedly installed on the output shaft of the second servo motor 26 and on the horizontal shaft 15 and meshing with each other. The second servo motor 26 and the two bevel gears 27 drive the horizontal shaft 15 and the rotating plate 16 to rotate. The rotating plate 16 drives the U-shaped frame 17 to rotate. The U-shaped frame 17 indirectly drives the ceramic cup to flip through the upper clamping plate 22 and the second connecting rod 23, thereby pouring the glaze in the ceramic cup into the glaze pool 3.

[0024] The working principle of the glazing device for ceramic cup production provided by this utility model is as follows: The ceramic cup to be glazed is placed on the sponge pad 5. The upper clamping plate 22 and lower clamping plate 24 can be moved longitudinally by the longitudinal electric slide rail 7, and laterally by the transverse electric slide rail 8. The upper clamping plate 22 and lower clamping plate 24 can be moved vertically by the electric cylinder 10. The lower clamping plate 24 is controlled to move through the clearance groove 6 to the bottom of the ceramic cup. The first servo motor 18 drives the screw 19 to rotate. The rotation of the screw 19 drives the sliding plate 20 to move downward. The sliding plate 20 drives the upper clamping plate 22 to move downward through the first connecting rod 21, so that the upper clamping plate 22 and lower clamping plate 24 are brought closer together, thereby clamping and fixing the ceramic cup. The ceramic cup is immersed in the glaze in the glaze pool 3 by the cooperation of the longitudinal electric slide rail 7, the transverse electric slide rail 8 and the electric cylinder 10. After glazing, the output rod of the electric cylinder 10 retracts to release the ceramic cup from the glaze pool 3. The ceramic cup is lifted from the glaze liquid and rotated by the second servo motor 26 and two bevel gears 27, which drive the horizontal shaft 15 and the rotating plate 16 to rotate. The rotating plate 16 drives the U-shaped frame 17 to rotate. The U-shaped frame 17 indirectly drives the ceramic cup to flip over through the upper clamping plate 22 and the second connecting rod 23, thereby pouring the glaze liquid in the ceramic cup into the glaze liquid pool 3. Then, the output shaft of the second servo motor 26 rotates in the opposite direction to reset the ceramic cup. The ceramic cup is moved onto the sponge pad 5 by the cooperation of the longitudinal electric slide rail 7, the transverse electric slide rail 8 and the electric cylinder 10. Then, the first servo motor 18 drives the screw 19 to rotate in the opposite direction to move the sliding plate 20, the first connecting rod 21 and the upper clamping plate 22 upward, so that the upper clamping plate 22 is separated from the ceramic cup. Then, the transverse electric slide rail 8 controls the upper clamping plate 22 and the lower clamping plate 24 to move laterally, so that the lower clamping plate 24 leaves the clearance groove 6, thereby completing the glazing operation of the ceramic cup.

[0025] Compared with related technologies, the glazing device for ceramic cup production provided by this utility model has the following beneficial effects: This utility model provides a glazing device for ceramic cup production. A glaze pool 3 holds the glaze required for glazing. An immersion glazing mechanism replaces manual glazing, improving glazing effect and efficiency. A displacement mechanism allows for horizontal and vertical movement of the immersion glazing mechanism. A sponge pad 5 supports the ceramic cup. An obstacle groove 6 allows for clearance of the lower clamping plate 24. A longitudinal electric slide rail 7 moves the upper clamping plate 22 and lower clamping plate 24 longitudinally, and a transverse electric slide rail 8 moves them laterally. An electric cylinder 10 moves them vertically. A slider 13 slides on a guide rod 12 to move them horizontally. The longitudinal displacement of the electric slide rail 8 is guided and limited by the first servo motor 18 driving the screw 19 to rotate. The rotation of the screw 19 causes the sliding plate 20 to move downward. The sliding plate 20 drives the upper clamping plate 22 to move downward through the first connecting rod 21, so that the upper clamping plate 22 and the lower clamping plate 24 move closer to each other, thereby clamping and fixing the ceramic cup. The limiting rod 25 can guide and limit the sliding plate 20. The second servo motor 26 and two bevel gears 27 drive the horizontal shaft 15 and the rotating plate 16 to rotate. The rotating plate 16 drives the U-shaped frame 17 to rotate. The U-shaped frame 17 indirectly drives the ceramic cup to flip through the upper clamping plate 22 and the second connecting rod 23, thereby pouring the glaze in the ceramic cup into the glaze pool 3.

[0026] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A glazing device for producing ceramic cups, characterized in that, include: A base plate with an L-shaped back panel fixedly installed at the top; A glaze pool installed on the base plate to contain the glaze liquid; A support fixedly installed on the base plate; A glazing mechanism located at the top of the glaze pool for performing glazing operations; A displacement mechanism installed on the top inner wall of the L-shaped back plate for controlling the horizontal and vertical movement of the glazing mechanism; The displacement mechanism includes: a longitudinal electric slide rail fixedly installed on the inner wall of the top of the L-shaped back plate; a transverse electric slide rail fixedly installed on the output block of the longitudinal electric slide rail; a rectangular plate fixedly installed on the output block of the transverse electric slide rail; and an electric cylinder fixedly installed at the bottom of the rectangular plate. The glazing mechanism includes: a U-shaped plate fixedly mounted on the output rod of the electric cylinder; a horizontal shaft rotatably mounted on the inner wall of the U-shaped plate; a rotating plate fixedly sleeved on the horizontal shaft; a U-shaped frame fixedly mounted on the rotating plate; a first servo motor fixedly mounted on the inner wall of the top of the U-shaped frame; a screw rod mounted on the output shaft of the first servo motor via a coupling and rotatably connected to the inner wall of the U-shaped frame; a sliding plate threaded onto the screw rod; a first connecting rod fixedly mounted on the sliding plate and having an upper clamping plate; and a second connecting rod fixedly mounted on the bottom of the U-shaped frame and having a lower clamping plate.

2. The glazing apparatus for producing ceramic cups according to claim 1, characterized in that, The support is provided with a sponge pad, and the sponge pad has a clearance groove.

3. The glazing apparatus for producing ceramic cups according to claim 1, characterized in that, A positioning plate is fixedly installed on the inner top wall of the L-shaped back plate, a guide rod is fixedly installed on the positioning plate, a slider is slidably sleeved on the guide rod, and the slider is fixedly connected to the transverse electric slide rail.

4. The glazing apparatus for producing ceramic cups according to claim 1, characterized in that, A limiting rod is fixedly installed on the inner wall of the U-shaped frame, and the limiting rod is slidably connected to the sliding plate.

5. The glazing apparatus for producing ceramic cups according to claim 1, characterized in that, A flipping mechanism is installed on the inner wall of the U-shaped plate, and the flipping mechanism includes: A second servo motor is fixedly installed on the inner wall of the U-shaped plate; Two bevel gears are fixedly installed on the output shaft of the second servo motor and on the horizontal shaft, respectively, and mesh with each other.

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