Ceramic raw material processing and mixing device
Patent Information
- Application Number
- CN202522148833.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-11
AI Technical Summary
[0005]为了克服大多数陶瓷原料加工混合装置通过普通的搅拌机器进行混合，导致在罐体中一些密度较大的原料沉底，从而导致混合均匀度不足，容易产生原料分层的现象，混合效果差混合效率低的问题
使用陶瓷原料加工混合装置时，通过第一支撑旋转轴与左支撑架转动连接，第二支撑旋转轴与右支撑架转动连接，实现对旋转罐体支撑的作用，启动驱动电机，驱动电机通过第一支撑旋转轴带动旋转罐体整体转动，实现对原料翻动的功能，防止沉积，通过第二支撑旋转轴带动主动齿轮转动，再通过主动齿轮与从动齿轮的啮合连接，使从动齿轮与之相反转动，通过支撑转动轴的设置使第一齿轮与从动齿轮转动方向一致，第一齿轮通过齿轮带带动第二齿轮转动，使第二齿轮转动方向与主动齿轮相反，从而使连接轴与旋转罐体呈相反方向转动，连接轴上设置有多个垂直轴，滑动筒通过高强度弹簧与垂直轴滑动连接，滑动筒利用凸形板、凹形板的挤压调节长度，从而实现对原料的搅拌功能，通过凸形板和凹形板坡状结构的设置，使原料在旋转罐体内横向翻动的同时也能纵向翻动，进一步防止原料沉积与分层，提高混合效率与均匀度。
Smart Images
Figure CN224738520U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic raw material processing technology, and in particular to a ceramic raw material processing mixing device. Background Technology
[0002] The core of ceramic raw material processing is to process natural mineral or chemical raw materials into uniform powders that meet the requirements of molding and sintering through physical and chemical methods. The main process can be divided into two major stages: raw material preparation and blank preparation. Ceramic raw material mixing is a key process in the production of ceramic products, and the mixing quality directly affects the performance of the final product.
[0003] Most current ceramic raw material processing and mixing devices use ordinary mixing machines for mixing. This causes some denser raw materials to sink to the bottom of the tank, resulting in insufficient mixing uniformity, easy stratification of raw materials, poor mixing effect, and low mixing efficiency.
[0004] Therefore, in addressing the issue that existing ceramic raw material processing and mixing devices suffer from insufficient mixing uniformity due to the varying mass of raw materials, leading to material stratification, a drive motor can be used to rotate the tank and agitate the raw materials. The convex and concave plates can be used to prevent material accumulation and sedimentation. Furthermore, the stirring shaft mechanism can be used to stir the materials in the opposite direction, ensuring thorough mixing, improving the mixing uniformity of the device, preventing material stratification, and enhancing mixing efficiency. Utility Model Content
[0005] To overcome the problem that most ceramic raw material processing and mixing devices use ordinary mixing machines, which cause some denser raw materials to sink to the bottom of the tank, resulting in insufficient mixing uniformity, easy stratification of raw materials, poor mixing effect and low mixing efficiency.
[0006] The technical solution of this utility model is as follows: a ceramic raw material processing and mixing device, including a rotating tank, a feed valve, a discharge valve, a support mechanism, a support assembly, a rotating shaft assembly, a stirring shaft mechanism, a convex plate and a concave plate. The feed valve is provided on the outer side of the rotating tank, and the discharge valve is provided on the other side of the rotating tank away from the feed valve. The support mechanism and the support assembly are provided at both ends of the rotating tank. The rotating shaft assembly is provided inside the rotating tank, and the stirring shaft mechanism is provided on the outer side of the rotating shaft assembly. The convex plate is provided on the inner side of the rotating tank and is connected to the feed valve. The concave plate is provided on the inner side of the rotating tank and is connected to the discharge valve.
[0007] Preferably, the rotating tank is driven by a drive motor to turn the raw materials and the slopes of the convex and concave plates are used to prevent the raw materials from accumulating and settling. In addition, the stirring shaft mechanism stirs in the opposite direction to fully mix the raw materials, improve the mixing uniformity of the device, prevent the raw materials from separating, and improve the mixing efficiency.
[0008] Preferably, the support mechanism includes a first support rotating shaft, a left support frame, and a drive motor. The first support rotating shaft is fixedly installed on the left side of the rotating tank, and the left support frame is provided on the outside of the first support rotating shaft. The left support frame is rotatably connected to the first support rotating shaft. The drive motor is fixedly installed inside the left support frame, and the output shaft of the drive motor is fixedly connected to the first support rotating shaft.
[0009] Preferably, the support assembly includes a second support rotating shaft, a right support frame, a support rotating shaft, a driven gear, a driving gear, and a first gear. The second support rotating shaft is fixedly installed on the right side of the rotating tank, and the right support frame is provided on the outer side of the second support rotating shaft. The right support frame and the second support rotating shaft are rotatably connected.
[0010] Preferably, the inner side of the right support frame is rotatably connected to a support rotating shaft via a bearing. A driven gear is fixedly installed at the top of the support rotating shaft. A first gear is fixedly connected at the middle position of the outer side of the support rotating shaft. A driving gear is fixedly connected to the inner side of the second support rotating shaft. The driving gear and the driven gear are meshed, and the driven gear and the first gear are driven.
[0011] Preferably, the rotating shaft assembly includes a connecting shaft, a second gear, and a gear belt. The connecting shaft passes through the rotating tank and is rotatably connected to the rotating tank via two bearings. The second gear is fixedly installed on the right side of the connecting shaft, and a gear belt is provided on the outer side of the second gear and the first gear. The second gear is connected to the first gear through the gear belt.
[0012] Preferably, the stirring shaft mechanism includes a vertical shaft, a sliding cylinder, and a high-strength spring. Multiple vertical shafts are installed at equal intervals on the outer side of the connecting shaft, and a sliding cylinder is provided on the outer side of the vertical shaft. The sliding cylinder is connected to the vertical shaft through the high-strength spring, and the sliding cylinder and the vertical shaft are slidably connected.
[0013] Preferably, the feed valve is located on the side of the convex plate, and the discharge valve is located in the middle of the concave plate.
[0014] The beneficial effects of this utility model are: When using a ceramic raw material processing and mixing device, a first supporting rotating shaft is rotatably connected to a left supporting frame, and a second supporting rotating shaft is rotatably connected to a right supporting frame, thus supporting the rotating tank. The drive motor is started, and the drive motor drives the entire rotating tank to rotate via the first supporting rotating shaft, achieving the function of turning the raw materials and preventing sedimentation. The second supporting rotating shaft drives the drive gear to rotate, and through the meshing connection between the drive gear and the driven gear, the driven gear rotates in the opposite direction. The supporting rotating shaft is configured so that the first gear and the driven gear rotate in the same direction. The first gear drives the second gear to rotate via a gear belt, making the second gear rotate in the opposite direction to the drive gear. This causes the connecting shaft and the rotating tank to rotate in opposite directions. Multiple vertical shafts are provided on the connecting shaft. A sliding cylinder is slidably connected to the vertical shafts via a high-strength spring. The length of the sliding cylinder is adjusted by the compression of convex and concave plates, thereby achieving the function of stirring the raw materials. The sloping structure of the convex and concave plates allows the raw materials to turn both horizontally and vertically within the rotating tank, further preventing sedimentation and stratification, and improving mixing efficiency and uniformity. Attached Figure Description
[0015] Figure 1 The diagram shown is a three-dimensional structural schematic of a ceramic raw material processing and mixing device according to this utility model. Figure 2 The diagram shown is a three-dimensional cross-sectional view of the rotating tank of a ceramic raw material processing and mixing device according to this utility model. Figure 3 The diagram shown is a three-dimensional cross-sectional view of the support component of a ceramic raw material processing and mixing device according to this utility model. Figure 4 The diagram shown is a three-dimensional cross-sectional view of the support mechanism of a ceramic raw material processing and mixing device according to this utility model.
[0016] Explanation of reference numerals in the attached drawings: 1. Rotating tank; 2. Feed valve; 3. Discharge valve; 4. Support mechanism; 41. First support rotating shaft; 42. Left support frame; 43. Drive motor; 5. Support assembly; 51. Second support rotating shaft; 52. Right support frame; 53. Support rotating shaft; 54. Driven gear; 55. Driven gear; 56. First gear; 6. Rotating shaft assembly; 61. Connecting shaft; 62. Second gear; 63. Gear belt; 7. Stirring shaft mechanism; 71. Vertical shaft; 72. Sliding cylinder; 73. High-strength spring; 8. Convex plate; 9. Concave plate. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Please see Figure 1 and Figure 3This utility model provides an embodiment: a ceramic raw material processing and mixing device, including a rotating tank 1, a feed valve 2, a discharge valve 3, a support mechanism 4, a support assembly 5, a rotating shaft assembly 6, a stirring shaft mechanism 7, a convex plate 8, and a concave plate 9. The feed valve 2 is located on the outer side of the rotating tank 1, and the discharge valve 3 is located on the other side of the rotating tank 1 away from the feed valve 2. The feed valve 2 and the discharge valve 3 enable feeding and discharging functions. Support mechanisms 4 and support assemblies 5 are located at both ends of the rotating tank 1. The support mechanism 4 includes a first supporting rotating shaft 41, a left support frame 42, and a drive motor 43. The rotating tank 1... A first support rotating shaft 41 is fixedly installed on the left side. A left support frame 42 is provided on the outer side of the first support rotating shaft 41. The left support frame 42 is rotatably connected to the first support rotating shaft 41. A drive motor 43 is fixedly installed inside the left support frame 42. The output shaft of the drive motor 43 is fixedly connected to the first support rotating shaft 41. The support assembly 5 includes a second support rotating shaft 51, a right support frame 52, a support rotating shaft 53, a driven gear 54, a driving gear 55, and a first gear 56. A second support rotating shaft 51 is fixedly installed on the right side of the rotating tank 1. A right support frame 53 is provided on the outer side of the second support rotating shaft 51. 2. The right support frame 52 is rotatably connected to the second support rotating shaft 51. A support rotating shaft 53 is rotatably connected to the inner side of the right support frame 52 via a bearing. A driven gear 54 is fixedly mounted at the top of the support rotating shaft 53. A first gear 56 is fixedly connected to the middle of the outer side of the support rotating shaft 53. A driving gear 55 is fixedly connected to the inner side of the second support rotating shaft 51. The driving gear 55 and the driven gear 54 are meshed together, and the driven gear 54 and the first gear 56 are transmitted together. The support rotating shaft 41 is rotatably connected to the left support frame 42, and the second support rotating shaft 51 is rotatably connected to the right support frame 52. The drive motor 43 is started to support the rotating tank 1. The drive motor 43 drives the rotating tank 1 to rotate as a whole through the first support rotating shaft 41, realizing the function of turning the raw materials and preventing sedimentation. The driven gear 54 and the first gear 56 are supported by the support rotating shaft 53. The drive gear 55 is driven to rotate through the second support rotating shaft 51. The drive gear 55 is meshed with the driven gear 54, so that the driven gear 54 rotates in the opposite direction. The driven gear 54 and the first gear 56 are on the same support rotating shaft 53, so that the first gear 56 and the driven gear 54 rotate in the same direction. Please see Figure 2 and Figure 3In this embodiment, a rotating shaft assembly 6 is provided inside the rotating tank 1. The rotating shaft assembly 6 includes a connecting shaft 61, a second gear 62, and a gear belt 63. The connecting shaft 61 passes through the rotating tank 1 and is rotatably connected to the rotating tank 1 via two bearings. The second gear 62 is fixedly installed on the right side of the connecting shaft 61. A gear belt 63 is provided on the outer side of the second gear 62 and the first gear 56. The second gear 62 is connected to the first gear 56 via the gear belt 63. Through the bearings on the connecting shaft 61, the connecting shaft 61 rotates within the second supporting rotating shaft 51 and the driving gear 55. The first gear 56 drives the second gear 62 to rotate via the gear belt 63, and the rotation direction of the second gear 62 is opposite to that of the driving gear 55, thereby causing the connecting shaft 61 to rotate in the opposite direction to the rotating tank 1. An agitator shaft mechanism 7 is provided on the outside. The agitator shaft mechanism 7 includes a vertical shaft 71, a sliding cylinder 72, and a high-strength spring 73. Multiple vertical shafts 71 are installed at equal intervals on the outside of the connecting shaft 61. A sliding cylinder 72 is provided on the outside of the vertical shaft 71. The sliding cylinder 72 is connected to the vertical shaft 71 through the high-strength spring 73. The sliding cylinder 72 and the vertical shaft 71 are slidably connected. The high-strength spring 73 allows the sliding cylinder 72 to slide on the vertical shaft 71. The total length of the vertical shaft 71 and the sliding cylinder 72 is not greater than the distance from the lowest point of the concave plate 9 to the center of the rotating tank 1. The sloping structure of the convex plate 8 and the concave plate 9 allows the raw material to be turned laterally and longitudinally in the rotating tank 1, further preventing sedimentation and stratification. The telescopic design of the sliding cylinder 72 allows it to adapt to the position changes of the convex plate 8 and the concave plate 9. Please see Figure 1 and Figure 2 In this embodiment, a convex plate 8 is provided on the inner side of the rotating tank 1 and is connected to the feed valve 2. A concave plate 9 is provided on the inner side of the rotating tank 1 and is connected to the discharge valve 3. The feed valve 2 is located on the side of the convex plate 8, and the discharge valve 3 is located in the middle of the concave plate 9. The feed valve 2 is located on the side of the convex plate 8 to facilitate feeding of the device. The discharge valve 3 is located at the lowest point of the concave plate 9 to facilitate the sliding out of the raw material and facilitate discharge.
[0019] When working, the raw material is first poured in through the feed valve 2, the feed valve 2 is closed, and the drive motor 43 is started. The drive motor 43 drives the rotating tank 1 to rotate through the first support rotating shaft 41. The second support rotating shaft 51 rotates in the right support frame 52 to support the rotation of the rotating tank 1. While the rotating tank 1 is rotating, the second support rotating shaft 51 drives the drive gear 55 to rotate. The support rotating shaft 53 supports the driven gear 54. The driven gear 54 meshes with the drive gear 55, so that the rotation direction of the driven gear 54 is opposite to that of the drive gear 55. The driven gear 54 drives the first gear 56 to rotate in the same direction. When stirring the raw materials, the first gear 56 drives the second gear 62 to rotate through the gear belt 63. The second gear 62 drives the connecting shaft 61 to rotate in the opposite direction to the rotating tank 1, so that the multiple vertical shafts 71 set on the connecting shaft 61 stir the raw materials. Through the sloping structure of the convex plate 8 and the concave plate 9, the raw materials can be turned over horizontally and vertically in the rotating tank 1, which further prevents sedimentation and stratification. The sliding cylinder 72 is slidably connected to the vertical shaft 71 through the high-strength spring 73, which makes it easy for the sliding cylinder 72 to adjust its length by the squeezing of the convex plate 8 and the concave plate 9, thereby realizing the stirring function of the raw materials. After mixing is complete, stop the drive motor 43 and turn the discharge valve 3 downward. The raw material gathers to the bottom of the concave plate 9 under the influence of gravity. The discharge valve 3 is set at the lowest point of the concave plate 9 to facilitate the sliding out of the raw material and make it easy to discharge.
[0020] Through the above steps, the rotating tank 1 is driven to rotate by the drive motor 43, and the connecting shaft 61 is rotated in the opposite direction by the cooperation of the support component 5 and the rotating shaft component 6, thereby driving the vertical shaft 71 to stir. Through the setting of the sloping structure of the convex plate 8 and the concave plate 9, the raw materials can be turned laterally and longitudinally in the rotating tank 1, so as to further prevent the raw materials from settling and stratifying.
[0021] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A ceramic raw material processing and mixing device, comprising a rotary tank (1), a feed valve (2), and a discharge valve (3); characterized in that: It also includes a support mechanism (4), a support assembly (5), a rotating shaft assembly (6), a stirring shaft mechanism (7), a convex plate (8), and a concave plate (9); a feed valve (2) is provided on the outside of the rotating tank (1), and a discharge valve (3) is provided on the other side of the rotating tank (1) away from the feed valve (2). Support mechanisms (4) and support assemblies (5) are provided at both ends of the rotating tank (1). A rotating shaft assembly (6) is provided inside the rotating tank (1). A stirring shaft mechanism (7) is provided on the outside of the rotating shaft assembly (6). A convex plate (8) is provided on the inside of the rotating tank (1) and is connected to the feed valve (2). A concave plate (9) is provided on the inside of the rotating tank (1) and is connected to the discharge valve (3).
2. The ceramic raw material processing and mixing apparatus according to claim 1, wherein: The support mechanism (4) includes a first support rotating shaft (41), a left support frame (42) and a drive motor (43). The first support rotating shaft (41) is fixedly installed on the left side of the rotating tank (1). The left support frame (42) is provided on the outside of the first support rotating shaft (41). The left support frame (42) is rotatably connected to the first support rotating shaft (41). The drive motor (43) is fixedly installed inside the left support frame (42). The output shaft of the drive motor (43) is fixedly connected to the first support rotating shaft (41).
3. The ceramic raw material processing and mixing device according to claim 1, characterized in that: The support assembly (5) includes a second support rotating shaft (51), a right support frame (52), a support rotating shaft (53), a driven gear (54), a driving gear (55), and a first gear (56). The second support rotating shaft (51) is fixedly installed on the right side of the rotating tank (1). The right support frame (52) is provided on the outside of the second support rotating shaft (51). The right support frame (52) and the second support rotating shaft (51) are rotatably connected.
4. The apparatus of claim 3, wherein: The inner side of the right support frame (52) is rotatably connected to the support rotating shaft (53) via a bearing. The top of the support rotating shaft (53) is fixedly installed with a driven gear (54). The middle position of the outer side of the support rotating shaft (53) is fixedly connected with a first gear (56). The inner side of the second support rotating shaft (51) is fixedly connected with a driving gear (55). The driving gear (55) and the driven gear (54) are meshed. The driven gear (54) and the first gear (56) are connected in a transmission manner.
5. The apparatus of claim 4, wherein: The rotating shaft assembly (6) includes a connecting shaft (61), a second gear (62), and a gear belt (63). The connecting shaft (61) passes through the rotating tank (1) and is rotatably connected to the rotating tank (1) through two bearings. The second gear (62) is fixedly installed on the right side of the connecting shaft (61). The gear belt (63) is provided on the outer side of the second gear (62) and the first gear (56). The second gear (62) is connected to the first gear (56) through the gear belt (63).
6. The apparatus of claim 5, wherein: The stirring shaft mechanism (7) includes a vertical shaft (71), a sliding cylinder (72) and a high-strength spring (73). Multiple vertical shafts (71) are installed at equal intervals on the outside of the connecting shaft (61). A sliding cylinder (72) is provided on the outside of the vertical shaft (71). The sliding cylinder (72) is connected to the vertical shaft (71) through the high-strength spring (73). The sliding cylinder (72) and the vertical shaft (71) are slidably connected.
7. The apparatus of claim 1, wherein: The feed valve (2) is located on the side of the convex plate (8), and the discharge valve (3) is located in the middle of the concave plate (9).