A sectional mold facilitating demolding

Abstract

This utility model discloses a segmented mold for easy demolding, including a mold body with multiple sets of mold cavities. Each mold cavity has a receiving cavity on its back, and each receiving cavity contains a push plate. A linear actuator is installed at the rear end of the mold body, and a connecting bracket is installed at the output end of the linear actuator. This utility model, by creating multiple sets of mold cavities within the mold body and installing movable push plates within the cavities, allows the linear actuator to synchronously push all push plates via the connecting bracket and push rod, achieving synchronous demolding of multiple mold cavities. Multiple servo motors drive rotating linkages to open and close the sealing plates, facilitating demolding operations, achieving synchronous opening of multiple mold cavities, improving demolding efficiency, and effectively preventing damage to the product during demolding.

Description

Technical Field

[0001] This utility model relates to the field of web plate mold technology, specifically a segmented mold that facilitates demolding. Background Technology

[0002] The web is a key structural component of wind turbine blades, mainly used to connect the PS and SS shells of the blades and transfer loads. Its molding quality has a significant impact on the overall performance of the blades and the stable operation of the wind turbine. The web is usually pre-formed separately in a web steel platform mold, and then bonded to the upper and lower shells through mold assembly.

[0003] The molds widely used in the market have obvious defects. After the web is formed, these molds often face the problem of difficult demolding. On the one hand, the demolding process requires a lot of manpower and time, which seriously slows down the production rhythm and greatly affects the production efficiency. On the other hand, the difficult demolding operation can also easily damage the formed web, destroy its structural integrity and surface quality, and thus have an extremely adverse effect on product quality. To this end, we propose a segmented mold that is easy to demold to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide a segmented mold that facilitates demolding, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a segmented mold for easy demolding, comprising a mold body, wherein multiple sets of mold cavities are formed on the mold body, each mold cavity has a receiving cavity on its back, and each receiving cavity is provided with a push plate; a linear actuator is installed at the rear end of the mold body, and a connecting bracket is installed at the output end of the linear actuator; the front end of the connecting bracket is connected to multiple sets of push plates through multiple sets of push rods; a gating pipe is installed at the top end of the mold body; three sets of rotating seats are installed at equal intervals at the top end of the mold body, and rotating connecting rods are rotatably connected within the three sets of rotating seats; a sealing plate is installed on the outer wall of each of the three sets of rotating connecting rods; a servo motor is installed on the side end of each rotating seat, and the output end of the servo motor is connected to the end of the rotating connecting rod.

[0006] As a further preferred embodiment of this technical solution, the push plate is matched with the shape of the mold cavity, and the surface of the push plate is provided with an anti-stick coating.

[0007] As a further preferred embodiment of this technical solution, a sealing gasket is provided on the outer wall of the sealing plate.

[0008] As a further preferred embodiment of this technical solution, the rotating connecting rod and the sealing plate are detachably connected.

[0009] As a further preferred embodiment of this technical solution, the linear driver and servo motor are electrically connected to an external controller via wires.

[0010] As a further preferred embodiment of this technical solution, the anti-stick coating is a polytetrafluoroethylene coating.

[0011] This utility model provides a segmented mold that facilitates demolding, and has the following beneficial effects: This invention creates multiple mold cavities within the mold body and installs movable push plates within these cavities. A linear actuator, connected to a bracket and push rod, synchronously pushes all the push plates, enabling simultaneous demolding of multiple mold cavities. Multiple servo motors drive rotating linkages to open and close the sealing plates, facilitating demolding operations. This simultaneous opening of multiple mold cavities improves demolding efficiency and effectively prevents damage to the product during demolding. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the active state structure of this utility model; Figure 3 This is a schematic diagram of the rear view structure of this utility model; Figure 4 This is a partial cross-sectional structural diagram of the present invention.

[0013] In the diagram: 1. Mold body; 2. Mold cavity; 3. Storage cavity; 4. Push plate; 5. Push rod; 6. Linear actuator; 7. Connecting bracket; 8. Sprue; 9. Rotating seat; 10. Rotating connecting rod; 11. Sealing plate; 12. Servo motor. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0016] Meanwhile, the meaning of "and / or" or "and / or" appearing throughout the text is that it includes three options. Taking "A and / or B" as an example, it includes option A, option B, or an option that satisfies both A and B.

[0017] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0018] This utility model provides a technical solution: such as Figures 1 to 4 As shown in this embodiment, a segmented mold that facilitates demolding includes a mold body 1. The mold body 1 has multiple sets of mold cavities 2. Each mold cavity 2 has a receiving cavity 3 on its back. Each receiving cavity 3 is provided with a push plate 4. A linear driver 6 is installed at the rear end of the mold body 1. A connecting bracket 7 is installed at the output end of the linear driver 6. The front end of the connecting bracket 7 is connected to multiple sets of push plates 4 through multiple sets of push rods 5. A gating pipe 8 is installed at the top end of the mold body 1. Three sets of rotating seats 9 are installed at equal intervals at the top end of the mold body 1. Rotating connecting rods 10 are rotatably connected inside the three sets of rotating seats 9. Sealing plates 11 are installed on the outer walls of the three sets of rotating connecting rods 10. Servo motors 12 are installed on the side ends of the rotating seats 9. The output end of the servo motor 12 is connected to the end of the rotating connecting rod 10.

[0019] By opening multiple sets of mold cavities 2 inside the mold body 1 and installing movable push plates 4 inside the mold cavities 2, the linear driver 6 can synchronously push all the push plates 4 through the connecting bracket 7 and the push rod 5 to achieve synchronous demolding of multiple sets of mold cavities 2. Then, multiple sets of servo motors 12 drive the rotating connecting rod 10 to drive the sealing plate 11 to open and close, which facilitates the demolding operation and further realizes synchronous opening of multiple sets of mold cavities 2, improves demolding efficiency, and effectively avoids damage to the product during demolding.

[0020] In other embodiments, the push plate 4 is shaped to match the mold cavity 2, and the surface of the push plate 4 is provided with an anti-stick coating; This design ensures that the shape of the push plate 4 matches that of the mold cavity 2, guaranteeing uniform material feeding. The anti-stick coating also reduces adhesion, facilitating demolding, increasing the success rate of demolding, and reducing surface damage to the product.

[0021] In other embodiments, a sealing gasket is provided on the outer wall of the sealing plate 11; This design effectively reduces the gap between the sealing plate 11 and the outer wall of the front end of the mold body 1, thereby improving the sealing performance of the sealing plate 11 on the mold body 1.

[0022] In other embodiments, the rotating link 10 and the sealing plate 11 are detachably connected; This design facilitates the replacement or maintenance of the sealing plate 11, effectively adapting to different product models and improving the versatility and ease of maintenance of the mold.

[0023] In other embodiments, the linear driver 6 and the servo motor 12 are electrically connected to an external controller via wires; This design allows an external controller to precisely control the stroke, speed, and timing of the linear driver 6 and the servo motor 12, enabling automated demolding, improving the level of production automation, reducing manual intervention, and enhancing production consistency and efficiency.

[0024] In other embodiments, the anti-stick coating is a polytetrafluoroethylene coating; This design gives the PTFE coating extremely low surface energy, preventing resin adhesion, further reducing demolding resistance, and extending mold life.

[0025] This utility model provides a segmented mold that facilitates demolding, and its specific working principle is as follows: Mold closing and material injection: The sealing plate 11 is closed under the drive of the servo motor 12 to form a complete cavity, and then the material is injected into the mold cavity 2 for molding.

[0026] Curing and molding: The material curing process is completed in the mold to form the web structure.

[0027] Demolding preparation: Then, drive the servo motor 12 to rotate the connecting rod 10 to open the sealing plate 11 and open the mold cavity 2.

[0028] Material ejection and demolding: The linear actuator 6 pushes all the push plates 4 synchronously through the connecting bracket 7 and the push rod 5 to push the molded part out of the mold cavity 2 evenly, thus completing the demolding.

[0029] Reset and Cleaning: The linear actuator 6 retracts, the push plate 4 returns to the receiving cavity 3, and the mold cavity 2 is cleaned if necessary to prepare for the next molding.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A segmented mold for easy demolding, comprising a mold body (1), characterized in that: The mold body (1) has multiple sets of mold cavities (2), and each mold cavity (2) has a storage cavity (3) on its back. Each storage cavity (3) has a push plate (4). A linear driver (6) is installed at the rear end of the mold body (1). A connecting bracket (7) is installed at the output end of the linear driver (6). The front end of the connecting bracket (7) is connected to multiple push plates (4) through multiple sets of push rods (5). A gating pipe (8) is installed at the top end of the mold body (1). Three sets of rotating seats (9) are installed at equal intervals at the top end of the mold body (1). Rotating connecting rods (10) are rotatably connected in the three sets of rotating seats (9). A sealing plate (11) is installed on the outer wall of each of the three sets of rotating connecting rods (10). A servo motor (12) is installed on the side end of each rotating seat (9). The output end of the servo motor (12) is connected to the end of the rotating connecting rod (10).

2. The segmented mold for easy demolding according to claim 1, characterized in that: The push plate (4) is matched with the shape of the mold cavity (2), and the surface of the push plate (4) is provided with an anti-stick coating.

3. A segmented mold for easy demolding according to claim 1, characterized in that: The outer wall of the sealing plate (11) is provided with a sealing gasket.

4. A segmented mold for easy demolding according to claim 1, characterized in that: The rotating connecting rod (10) and the sealing plate (11) are detachably connected.

5. A segmented mold for easy demolding according to claim 1, characterized in that: The linear driver (6) and the servo motor (12) are electrically connected to an external controller via wires.

6. A segmented mold for easy demolding according to claim 2, characterized in that: The anti-stick coating is a polytetrafluoroethylene coating.

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