A four-way roller conveyor line device for a turner

Abstract

The utility model provides a four -sided cylinder conveying line device for turning over machine, the device includes horizontal cylinder, vertical cylinder, horizontal fixed plate and vertical fixed plate, be provided with corresponding mounting hole on the horizontal fixed plate and vertical fixed plate, the horizontal cylinder passes through mounting hole with horizontal fixed plate fixed connection, vertical cylinder passes through mounting hole with vertical fixed plate fixed connection. Patent technical effect: realize turning over any angle conveying line can all convey product, avoid product to be pressed hurt damage, reduce production preparation time, improve assembly efficiency, improve equipment stability.

Description

Technical Field

[0001] This utility model relates to the field of heliostat manufacturing technology, and more specifically, to a four-sided roller conveyor device for a rotating machine. Background Technology

[0002] Roller conveyors are common material handling equipment, primarily used for conveying items with flat bottoms, and are widely used in logistics warehousing, manufacturing, and other fields. When roller conveyors are used for inclined conveying, the angle cannot be too large (usually less than 15°, depending on the material's friction coefficient); otherwise, the material is prone to slipping, resulting in poor stability and making them unsuitable for conveying items with large inclines. To achieve conveying with significant height differences, other equipment (such as lifts or belt conveyors) is required, increasing system complexity and cost. Existing roller conveyors for 180-degree rotation can use a solution of installing two lifting rollers, one above the other; however, lowering rollers pose a risk of damaging products. Current roller conveyors cannot handle output at 90 degrees or other angles. For example, when rotating 90 degrees, if the product detaches from the conveyor, power cannot be guaranteed to transport the product, failing to ensure stable product conveying. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model proposes a four-sided roller conveyor line device for a turning machine, which can realize the conveying of products at any angle.

[0004] This utility model proposes a four-sided roller conveyor line device for a turning machine. The device includes a horizontal roller, a vertical roller, a horizontal fixing plate, and a vertical fixing plate. The horizontal fixing plate and the vertical fixing plate are provided with corresponding mounting holes. The horizontal roller is fixedly connected to the horizontal fixing plate through the mounting holes, and the vertical roller is fixedly connected to the vertical fixing plate through the mounting holes.

[0005] Furthermore, the horizontal rollers are arranged in two layers, upper and lower, and the vertical rollers are arranged on both sides of the horizontal rollers, with the horizontal rollers and the vertical rollers arranged alternately.

[0006] Furthermore, the vertical fixing plates on both sides are connected by mounting beams, and the vertical fixing plates are connected to the mounting beams via mounting plates.

[0007] Furthermore, the bottom surface of the device is provided with a motor mounting plate and a commutator mounting plate, respectively. The motor is mounted on the motor mounting plate, and the commutator is mounted on the commutator mounting plate. The motor and the commutator are connected by a coupling.

[0008] Furthermore, the horizontal roller is provided with two rows of second sprockets on the side where the commutator is installed, and the vertical roller is provided with two rows of fourth sprockets on the side where the commutator is installed.

[0009] Furthermore, a first sprocket and a third sprocket are respectively provided on the two output shafts of the commutator.

[0010] Furthermore, the vertical fixing plate has a first tensioning wheel and a second tensioning wheel.

[0011] Furthermore, the first sprocket, the second sprocket, and the first tensioner are connected by a transmission chain, and the second sprockets of each layer are also connected by a transmission chain, forming a transmission mechanism with the first sprocket, the second sprocket, and the first tensioner.

[0012] Furthermore, the third sprocket, the fourth sprocket, and the second tensioner are connected by a transmission chain, and the fourth sprocket of each layer is also connected by a transmission chain, forming a transmission mechanism with the third sprocket, the fourth sprocket, and the second tensioner.

[0013] Furthermore, several mounting plates are provided on the mounting beam, and several lifting lugs are provided on the vertical fixing plate.

[0014] The advantages of this patented technology are: it enables products to be transported by a conveyor line that can be flipped at any angle, avoiding product damage, reducing production preparation time, improving assembly efficiency, and enhancing equipment stability. Attached Figure Description

[0015] The advantages of the above and additional aspects of this invention will become apparent and readily understood in the description of the embodiments in conjunction with the following drawings, wherein...

[0016] Figure 1 This utility model provides an overall structural diagram of a four-sided roller conveyor device for a tilting machine.

[0017] Figure 2 This utility model provides a front view of a four-sided roller conveyor device for a tilting machine.

[0018] Figure 3 This utility model provides an isometric view of a four-sided roller conveyor line device (excluding a horizontal fixing plate) for a tilting machine. Figure 1 .

[0019] Figure 4 This utility model provides an isometric view of a four-sided roller conveyor line device (excluding a horizontal fixing plate) for a tilting machine. Figure 2 .

[0020] Figure 5 This utility model provides an isometric view of a four-sided roller conveyor line device (excluding a horizontal fixing plate) for a tilting machine. Figure 3 .

[0021] 1-Vertical fixing plate, 2-Horizontal fixing plate, 3-Horizontal roller, 4-Vertical roller, 5-Connecting plate, 6-Motor, 7-Motor mounting plate, 8-Coupling, 9-Commutator, 10-Commutator mounting plate, 11-Clamping roller, 12-First sprocket, 13-Second sprocket, 14-Third sprocket, 15-Fourth sprocket, 16-First tensioning wheel, 17-Second tensioning wheel, 18-Mounting beam, 19-Lifting lug, 20-Mounting plate, 21-Rib plate. Detailed Implementation

[0022] To better understand the above-mentioned objectives, features, and advantages of this application, the application will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in the embodiments of this application can be combined with each other.

[0023] In the following description, many specific details are set forth in order to provide a full understanding of this application. However, this application may also be implemented in other ways different from those described herein. Therefore, the scope of protection of this application is not limited to the specific embodiments disclosed below.

[0024] like Figures 1-2 As shown, this utility model proposes a four-sided roller conveyor line device for a turning machine. The device includes a horizontal roller, a vertical roller, a horizontal fixing plate, and a vertical fixing plate. The horizontal fixing plate and the vertical fixing plate are provided with corresponding mounting holes. The horizontal roller is fixedly connected to the horizontal fixing plate through the mounting holes, and the vertical roller is fixedly connected to the vertical fixing plate through the mounting holes.

[0025] The horizontal fixing plate is provided with corresponding mounting holes, which cooperate with the horizontal roller. The horizontal roller is fixedly connected to the horizontal fixing plate through the mounting holes. The method of fixing is not specifically limited here.

[0026] The vertical fixing plate is provided with corresponding mounting holes, which cooperate with the vertical roller. The vertical roller is fixedly connected to the vertical fixing plate through the mounting holes. The method of fixing is not specifically limited here.

[0027] like Figures 3-5 As shown, the horizontal rollers are arranged in two layers, upper and lower, and the vertical rollers are arranged on both sides of the horizontal rollers, with the horizontal rollers and the vertical rollers arranged alternately.

[0028] Several clamping rollers are arranged on the horizontal roller, and the clamping rollers on the upper and lower horizontal rollers cooperate with each other. The number of clamping rollers on the horizontal roller is not specifically limited here.

[0029] In roller conveyor lines, the selection of clamping roller materials must be determined comprehensively based on factors such as the characteristics of the conveyed material (e.g., hardness, surface sensitivity, temperature), operating requirements (e.g., load-bearing capacity, speed, wear resistance), and cost. Product damage should be avoided, and a certain clamping force should be maintained between the clamping rollers to prevent slippage.

[0030] The aforementioned clamping rollers may be partially wrapped with a flexible rubber material to clamp the reflector and prevent the product from being crushed or damaged.

[0031] The vertical roller is also equipped with clamping rollers, and the vertical rollers on both sides have support and positioning functions.

[0032] There should be a reasonable distance between the horizontal rollers and between the horizontal rollers and the vertical rollers. The distance should be determined according to the specific working scenario, and no specific limit is imposed here.

[0033] When the product enters the conveyor line, the upper and lower horizontal rollers and the vertical rollers arranged on both sides of the horizontal rollers can ensure that the tilting machine can be tilted at any angle, and the product can be transported on the rollers. The overall structure is stable and the transmission process is reliable.

[0034] Several mounting beams are installed on the top and bottom surfaces of the device, and several mounting plates are set on the mounting base. These mounting beams can improve the overall strength of the device and ensure the stability of the overall structure. The mounting base should be made of profiles with sufficient strength. The mounting plates on the mounting beams are used to connect other devices, facilitating use in various scenarios.

[0035] Several mounting plates are provided on the vertical fixing plates on both sides, and the two ends of the mounting beam are respectively connected to the corresponding mounting plates, so that the mounting beam is finally fixedly connected to the vertical fixing plates on both sides.

[0036] The device has a motor mounting plate and a commutator mounting plate on its bottom surface and bottom surface, respectively. The motor is mounted on the motor mounting plate and the commutator is mounted on the commutator mounting plate. The motor and the commutator are connected by a coupling.

[0037] The motor mounting plate and the commutator mounting plate are fixedly connected to the bottom surface of the same mounting beam, and the motor mounting plate and the commutator mounting plate are located at one end of the same mounting beam. Several ribs are provided between the motor mounting plate and the commutator mounting plate and the mounting beam to increase the reliability of the connection.

[0038] The motor is fixedly mounted on the motor mounting plate and is detachable. The commutator is mounted on the commutator mounting plate and is detachable. The commutator has one input shaft and two output shafts. The motor and the commutator are connected by a coupling. A first sprocket and a third sprocket are respectively installed at the ends of the two output shafts of the commutator.

[0039] The device provided by this utility model has the above-mentioned motor and commutator structure symmetrically arranged on the top and bottom surfaces. The specific installation position (which mounting beam it is fixedly connected to) is designed according to the specific scenario and is not specifically limited here.

[0040] On the vertical fixing plate, near the first and third sprockets, a first tensioning wheel and a second tensioning wheel are arranged. The horizontal roller has two rows of second sprockets on the commutator mounting side, and the vertical roller has two rows of fourth sprockets on the commutator mounting side.

[0041] The first sprocket, the second sprocket, and the first tensioner are connected by a transmission chain, and the second sprockets of each layer are also connected by a transmission chain, forming a transmission mechanism with the first sprocket, the second sprocket, and the first tensioner.

[0042] The first sprocket, the second sprocket, and the first tensioner are connected by a transmission chain. The rotation of the motor drives the first sprocket on the horizontal output shaft of the commutator to rotate, which in turn drives the second sprocket to rotate. The core function of the first tensioner is to maintain appropriate tension on the transmission chain by applying pressure, thereby ensuring stable transmission, reducing slippage, and extending the service life of the transmission components.

[0043] The aforementioned second sprocket is one of two rows of second sprockets installed on the horizontal roller. The other row of second sprockets is connected by a transmission chain. The rotating second sprocket drives all the second sprockets to rotate through the transmission chain, which in turn drives all the horizontal rollers to rotate.

[0044] In summary, the entire transmission description ultimately forms a complete and reliable transmission mechanism consisting of the first sprocket, all the second sprockets, and the first tensioner.

[0045] The third sprocket, the fourth sprocket, and the second tensioner are connected by a transmission chain. The fourth sprocket of each layer is also connected by a transmission chain, forming a transmission mechanism with the third sprocket, the fourth sprocket, and the second tensioner.

[0046] The third sprocket, the fourth sprocket, and the second tensioner are connected by a transmission chain. The rotation of the motor drives the third sprocket on the vertical output shaft of the commutator to rotate, which in turn drives the fourth sprocket to rotate. The core function of the second tensioner is to maintain appropriate tension on the transmission chain by applying pressure, thereby ensuring stable transmission, reducing slippage, and extending the service life of the transmission components.

[0047] The aforementioned fourth sprocket is one of two rows of fourth sprockets installed on the vertical roller. The other row of fourth sprockets is connected by a transmission chain. The rotating fourth sprocket drives all the fourth sprockets to rotate through the transmission chain, which in turn drives all the vertical rollers to rotate.

[0048] In summary, the entire transmission description ultimately forms a complete and reliable transmission mechanism consisting of the third sprocket, all the fourth sprockets, and the second tensioner.

[0049] The two transmission mechanisms are symmetrically arranged on the top and bottom surfaces of the device, respectively, and control the rotation of the horizontal roller and the vertical roller at the motor end (i.e., the output shafts of the two sets of motors drive the active roller to rotate through the transmission chain, and the active roller then drives the driven roller to rotate through the transmission chain). Through the two transmission mechanisms, the rotation of the two horizontal rollers and the vertical rollers on both sides is ultimately controlled, so as to achieve safe product transmission and effectively control the transmission of products at any angle.

[0050] Meanwhile, when this utility model device is working, the following should be noted: 1. The two horizontal rollers rotate in opposite directions; 2. The vertical rollers on both sides rotate in opposite directions; 3. Changing the rotation direction of the motor can change the conveying direction; 4. The horizontal rollers and vertical rollers rotate at the same speed; 5. The conveying speed of the product can be adjusted by changing the rotation speed of the motor.

[0051] In addition, this invention features several mounting plates on the mounting beam, facilitating connection between the device and other equipment and enabling convenient use in various scenarios. Furthermore, several lifting lugs are provided on the vertical fixing plate of the device for easy movement.

[0052] In this application, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0053] The shapes of the components in the accompanying drawings are schematic and may differ from their actual shapes. The drawings are only used to illustrate the principles of this application and are not intended to limit this application.

[0054] Although this application has been disclosed in detail with reference to the accompanying drawings, it should be understood that these descriptions are merely exemplary and not intended to limit the application of this application. The scope of protection of this application is defined by the appended claims and may include various modifications, alterations, and equivalents made to the utility model without departing from the scope and spirit of this application.

Claims

1. A four-sided roller conveyor system for a tilting machine, characterized in that, The device includes a horizontal roller, a vertical roller, a horizontal fixing plate, and a vertical fixing plate. The horizontal fixing plate and the vertical fixing plate are provided with corresponding mounting holes. The horizontal roller is fixedly connected to the horizontal fixing plate through the mounting holes, and the vertical roller is fixedly connected to the vertical fixing plate through the mounting holes.

2. The four-sided roller conveyor device for a tilting machine according to claim 1, characterized in that, The horizontal rollers are arranged in two layers, upper and lower, and the vertical rollers are arranged on both sides of the horizontal rollers. The horizontal rollers and the vertical rollers are arranged alternately.

3. The four-sided roller conveyor device for a tilting machine according to claim 2, characterized in that, The vertical fixing plates on both sides are connected by mounting beams, and the vertical fixing plates are connected to the mounting beams by mounting plates.

4. The four-sided roller conveyor line device for a tilting machine according to claim 3, characterized in that, The device has a motor mounting plate and a commutator mounting plate on its bottom surface and bottom surface, respectively. The motor is mounted on the motor mounting plate and the commutator is mounted on the commutator mounting plate. The motor and the commutator are connected by a coupling.

5. The four-sided roller conveyor device for a tilting machine according to claim 4, characterized in that, The horizontal roller has two rows of second sprockets on the side where the commutator is installed, and the vertical roller has two rows of fourth sprockets on the side where the commutator is installed.

6. The four-sided roller conveyor device for a tilting machine according to claim 5, characterized in that, A first sprocket and a third sprocket are respectively installed on the two output shafts of the commutator.

7. The four-sided roller conveyor device for a tilting machine according to claim 6, characterized in that, The first tensioning wheel and the second tensioning wheel on the vertical fixing plate.

8. The four-sided roller conveyor device for a tilting machine according to claim 7, characterized in that, The first sprocket, the second sprocket, and the first tensioner are connected by a transmission chain, and the second sprockets of each layer are also connected by a transmission chain, forming a transmission mechanism with the first sprocket, the second sprocket, and the first tensioner.

9. The four-sided roller conveyor device for a tilting machine according to claim 8, characterized in that, The third sprocket, the fourth sprocket, and the second tensioner are connected by a transmission chain. The fourth sprocket of each layer is also connected by a transmission chain, forming a transmission mechanism with the third sprocket, the fourth sprocket, and the second tensioner.

10. The four-sided roller conveyor device for a tilting machine according to claim 9, characterized in that, Several mounting plates are provided on the mounting beam, and several lifting lugs are provided on the vertical fixing plate.

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