An electric primer semi-finished product stacking and loading device

Abstract

The utility model discloses a kind of electric bottom fire semi-finished product stacking loading devices, belong to the technical field of automation equipment.The device includes tooling moving mechanism (including automatic turntable and detachable electric bottom fire stacking tooling) and three feeding modules (first pole piece feeding module, film feeding module, second pole piece feeding module) set around turntable, each feeding module is screened by flexible vibrating disk cooperation workpiece recognition camera, and accurate feeding is completed by multi-axis manipulator, device is also provided with tooling full load detection mechanism and installation detection mechanism, ensure the reliability of stacking process, through the cyclic operation of automatic turntable, single tooling can stack multiple electric bottom fire semi-finished products (consist of first electrode sheet, insulating adhesive sheet and second electrode sheet), and can be directly connected tooling and sent into heating furnace solidification, the scheme solves the problem of low efficiency, prone to error of artificial stacking, realizes the full automation of electric bottom fire semi-finished product high efficient stacking.

Description

Technical Field

[0001] This utility model applies to the field of automation equipment technology and provides an electric bottom-fired semi-finished product stacking and loading device. Background Technology

[0002] An electric primer is a mechanical firing device that uses electrical energy to replace the traditional impact primer, as shown in the attached image. Figure 5 The diagram shows the disassembly of a semi-finished electric primer. This semi-finished electric primer includes a first electrode sheet, an insulating adhesive sheet, and a second electrode sheet, which are bonded together from top to bottom. In actual production, in order to ensure a strong bond between the three, they need to be stacked in sequence and then sent to a heating furnace for curing. In conventional production, the three workpieces are usually placed into a designated fixture manually, and then the fixture is placed into the heating furnace for curing. However, due to the small size of the workpieces and the need to distinguish the front and back of the electrode sheets, relying solely on manual stacking is inefficient and can easily lead to incorrect orientation of the electrode sheets. Utility Model Content

[0003] To address this, the present invention provides an electric underfired semi-finished product stacking and loading device. The device uses an automatic turntable to carry multiple electric underfired stacking fixtures, and is supplemented by a first electrode feeding module, a film feeding module, and a second electrode feeding module to feed the materials sequentially. This completes the automated feeding of each workpiece of the electric underfired semi-finished product, reducing the problems of low efficiency and high defect rate caused by manual operation.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a stacking and loading device for electrically underfired semi-finished products, wherein the electrically underfired semi-finished product includes a first electrode sheet, an insulating adhesive sheet, and a second electrode sheet sequentially bonded together from top to bottom; the stacking and loading device for electrically underfired semi-finished products includes:

[0005] The tooling moving mechanism includes an automatic turntable, on which a plurality of tooling mounting holes are arranged in a ring. An electric bottom fire stacking tooling is detachably installed in the tooling mounting holes. The electric bottom fire stacking tooling includes a workpiece mounting sleeve, which is provided with workpiece stacking holes.

[0006] A first electrode feeding module, a film feeding module, and a second electrode feeding module are arranged sequentially around the outer edge of the automatic turntable. Each of these modules includes a workpiece sorting and screening mechanism and a workpiece transfer mechanism. The workpiece sorting and screening mechanism includes a flexible vibrating plate, and a workpiece recognition camera is installed above the vibrating plate. The workpiece transfer mechanism includes a multi-axis manipulator, and a workpiece suction head is connected to the end of the multi-axis manipulator.

[0007] Furthermore, it also includes a first tooling full load detection mechanism and a second tooling full load detection mechanism. The workpiece mounting sleeve side is provided with a workpiece mounting detection port from top to bottom. The electric bottom fire stacking tooling can pass through the first tooling full load detection mechanism, the first electrode feeding module, the film feeding module, the second electrode feeding module, and the second tooling full load detection mechanism in sequence under the drive of the automatic turntable.

[0008] Furthermore, a tooling bottom sealing bolt is screwed into the bottom of the workpiece stacking hole, and a tooling plug mounting thread section is provided at the top of the workpiece stacking hole.

[0009] Furthermore, it also includes a tooling installation and testing mechanism. The electric bottom fire stacking tooling can pass through the tooling installation and testing mechanism, the first tooling full load testing mechanism, the first electrode feeding module, the film feeding module, the second electrode feeding module, and the second tooling full load testing mechanism in sequence under the drive of the automatic turntable.

[0010] Furthermore, the first tooling full load detection mechanism, the second tooling full load detection mechanism, and the tooling installation detection mechanism are all photoelectric induction switches.

[0011] Furthermore, the workpiece sorting and screening mechanism also includes a workpiece vibration unloading device, which includes a vibrator. The vibrating part of the vibrator is equipped with a workpiece hopper, and the outlet of the workpiece hopper is located above the flexible vibrating plate.

[0012] Furthermore, the automatic turntable is driven to rotate by a turntable drive mechanism consisting of a servo motor and a divider.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. In the solution of this utility model, a flexible vibrating plate is used in conjunction with a multi-axis manipulator to automatically distinguish the front and back of each workpiece in the electric primer and to automatically feed the material. At the same time, it is combined with an automatic turntable to form a streamlined operation, which is more efficient.

[0015] 2. By circulating a single electric underfire stacking fixture several times on an automatic turntable, several electric underfire semi-finished products are stacked within the single electric underfire stacking fixture to improve work efficiency. The detachable electric underfire stacking fixture can be fully loaded with several electric underfire semi-finished products and then enter the heating furnace together for heating, further improving work efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of an electric bottom-fired semi-finished product stacking and loading device mentioned in this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the automatic turntable mentioned in this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the electric bottom fire stacking fixture mentioned in this utility model;

[0019] Figure 4 for Figure 3 The diagram above shows the structure of the electric primer stacking fixture after it is filled with electric primer semi-finished products.

[0020] Figure 5 This is a schematic diagram showing the exploded structure of the electric underfire semi-finished product mentioned in this utility model;

[0021] Figure 6 This is a schematic diagram of the workpiece sorting and screening mechanism mentioned in this utility model;

[0022] Figure 7 This is a schematic diagram of the workpiece transfer mechanism mentioned in this utility model.

[0023] In the picture:

[0024] 100. Tooling moving mechanism; 110. Automatic turntable; 120. Electric bottom fire stacking tooling; 121. Workpiece stacking hole; 122. Tooling bottom sealing bolt; 123. Tooling plug installation threaded section; 130. Servo motor; 140. Divider; 150. Tooling installation detection mechanism; 160. Second tooling full load detection mechanism; 170. First tooling full load detection mechanism.

[0025] 200. Workpiece sorting and screening mechanism; 210. Workpiece vibrating unloading device; 220. Flexible vibrating plate; 230. Workpiece recognition camera.

[0026] 300. Workpiece transfer mechanism; 310. Multi-axis robot; 320. Workpiece suction head;

[0027] 400. Electric primer semi-finished product; 410. First electrode sheet; 420. Insulating adhesive sheet; 430. Second electrode sheet;

[0028] 500. Tooling plug bolt. Detailed Implementation

[0029] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0030] Example, see attached document Figure 1 The present invention provides a stacking and loading device for 400 electrically heated semi-finished products, as shown in the attached figure. Figure 5As shown, the electric underfired semi-finished product 400 includes a first electrode sheet 410, an insulating adhesive sheet 420, and a second electrode sheet 430 that are sequentially attached from top to bottom. The electric underfired semi-finished product 400 stacking and loading device includes a tooling moving mechanism 100, which includes an automatic turntable 110. The automatic turntable 110 is driven to rotate by a turntable drive mechanism composed of a servo motor 130 and a divider 140. This structure belongs to the existing technology in the field of automation, and its structural principle will not be described in detail. Based on this structure, the automatic turntable 110 can be stopped at a precise angle.

[0031] Surrounding the outer edge of the automatic turntable 110 are arranged a first tooling full-load detection mechanism 170, a first electrode feeding module, a film feeding module, a second electrode feeding module, and a second tooling full-load detection mechanism 160, as shown in the attached diagram. Figure 2 The automatic turntable 110 has a fixed platform at its center, on which a tooling installation and detection mechanism 150 is installed. The first tooling full-load detection mechanism 170, the second tooling full-load detection mechanism 160, and the tooling installation and detection mechanism 150 are all photoelectric sensor switches. The automatic turntable 110 has several tooling installation holes arranged in a ring. An electric bottom-fire stacking tool 120 can be detachably installed in each of these holes. When the initial loading / unloading position of the electric bottom-fire stacking tool 120 is between the first tooling full-load detection mechanism 170 and the second tooling full-load detection mechanism 160, the tooling installation and detection mechanism 150 faces the initial loading / unloading position of the electric bottom-fire stacking tool 120. (See attached diagram.) Figure 3 As shown, the electric underfire stacking fixture 120 includes a workpiece mounting sleeve with a workpiece stacking hole 121. The side of the workpiece mounting sleeve has a workpiece installation inspection port from top to bottom. Driven by the automatic turntable 110, the electric underfire stacking fixture 120 sequentially passes through the fixture installation inspection mechanism 150, the first fixture full load inspection mechanism 170, the first electrode feeding module, the film feeding module, the second electrode feeding module, and the second fixture full load inspection mechanism 160. A fixture bottom sealing bolt 122 is threaded onto the bottom of the workpiece stacking hole 121, and a fixture plug installation threaded section 123 is provided at the top of the workpiece stacking hole 121. The fixture plug installation threaded section 123 is used to subsequently, after the workpiece stacking hole 121 is filled with the electric underfire semi-finished product 400, to thread a fixture plug bolt 500 onto the fixture plug installation threaded section 123. At this time, as shown in the attached diagram... Figure 4 As shown, the purpose of the tooling plug bolt 500 is twofold: firstly, to seal the workpiece stacking hole 121; secondly, as the tooling plug bolt 500 is gradually tightened, it can also firmly press the electric underfired semi-finished product 400 stacked in the workpiece stacking hole 121, thereby improving the subsequent heating and curing effect.

[0032] The first electrode feeding module, the film feeding module, and the second electrode feeding module are respectively used to load the first electrode sheet 410, the insulating adhesive sheet 420, and the second electrode sheet 430 into the workpiece stacking hole 121 of the electric bottom-fired stacking fixture 120. Specifically, the first electrode feeding module, the film feeding module, and the second electrode feeding module all include a workpiece sorting and screening mechanism 200 and a workpiece transfer mechanism 300, as shown in the attached figure. Figure 6 As shown, the workpiece sorting and screening mechanism 200 includes a flexible vibrating plate 220 and a workpiece vibration unloading device 210. A workpiece recognition camera 230 is installed above the flexible vibrating plate 220. The workpiece vibration unloading device 210 includes a vibrator, and a workpiece hopper is installed on the vibrating part of the vibrator. The outlet of the workpiece hopper is located above the flexible vibrating plate 220. The workpiece hopper is loaded with a first electrode sheet 410, an insulating adhesive sheet 420, or a second electrode sheet 430. Through the vibration of the vibrator, the workpieces are regularly shaken from the outlet of the workpiece hopper into the flexible vibrating plate 220. The flexible vibrating plate 220 can randomly vibrate the workpieces. After each vibration, the workpiece recognition camera 230 identifies the workpieces on the flexible vibrating plate 220. If a workpiece is found to be flat and correctly oriented, its position data is transmitted to the workpiece transfer mechanism 300. The workpiece transfer mechanism 300 transfers the correctly placed workpieces into the electric bottom heat stacking fixture 120. Figure 7 As shown, the workpiece transfer mechanism 300 includes a multi-axis robot 310. The end of the multi-axis robot 310 is connected to a workpiece suction head 320. The workpiece suction head 320 uses vacuum adsorption to adsorb the corresponding first electrode sheet 410, insulating adhesive sheet 420 or second electrode sheet 430. The multi-axis robot 310 identifies the workpiece that is correctly placed according to the requirements through the workpiece recognition camera 230, and transfers the corresponding workpiece from the flexible vibratory feeder 220 to the electric bottom fire stacking fixture 120.

[0033] The working process of the electric bottom-fired semi-finished product 400 stacking and loading device mentioned in this embodiment is as follows:

[0034] First, the first electrode sheet 410, insulating adhesive sheet 420, and second electrode sheet 430 are poured into the three workpiece hoppers of the first electrode sheet feeding module, film feeding module, and second electrode sheet feeding module, respectively. Under the action of the vibrator, the workpieces in the workpiece hoppers are fed into the flexible vibrating plate 220. After multiple vibrations on the flexible vibrating plate 220, the workpieces on the flexible vibrating plate 220 are identified by the workpiece recognition camera 230 until one or more workpieces are found to be flat and correctly oriented. Their position data is then transmitted to the workpiece transfer mechanism 300 for retrieval. Simultaneously, an empty electric bottom-fired stacking fixture 120 is installed at the initial loading / unloading position of the electric bottom-fired stacking fixture 120. Then, driven by the automatic turntable 110, the electric bottom-fired stacking fixture 120 is sequentially... After passing through the first electrode feeding module, the film feeding module, and the second electrode feeding module, the workpiece transfer mechanism 300 of the three modules sequentially loads the first electrode sheet 410, the insulating adhesive sheet 420, and the second electrode sheet 430, which are placed flat and correctly oriented, into the electric underfire stacking fixture 120. The electric underfire stacking fixture 120 completes one processing cycle after rotating once with the automatic turntable 110. This process is repeated several times until the second fixture full-load detection mechanism 160 detects that the electric underfire semi-finished products 400 in the workpiece stacking hole 121 have reached full load height through the workpiece installation detection port. Then, the operator can remove the fully loaded electric underfire stacking fixture 120 and tighten it at the top of the workpiece stacking hole 121 using the fixture plug bolt 500. At this point, the electric underfire stacking fixture 120 is as shown in the attached image. Figure 4 As shown, the first tooling full load detection mechanism 170 detects the situation where there is one less electric primer semi-finished product 400 to be fully loaded. If the first tooling full load detection mechanism 170 identifies that the conditions are met, it means that the electric primer semi-finished product 400 only needs to undergo one processing cycle to complete the processing.

[0035] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.

[0036] The above are merely preferred embodiments of this utility model. Any person skilled in the art may modify this utility model or modify it into an equivalent technical solution using the technical solutions described above. Therefore, any simple modifications or equivalent substitutions made based on the technical solutions of this utility model are within the scope of protection claimed by this utility model.

Claims

1. A stacking and loading device for electric underfired semi-finished products, wherein the electric underfired semi-finished products include a first electrode sheet, an insulating adhesive sheet, and a second electrode sheet sequentially bonded together from top to bottom, characterized in that, The electric bottom-fired semi-finished product stacking and loading device includes: The tooling moving mechanism includes an automatic turntable, on which a plurality of tooling mounting holes are arranged in a ring. An electric bottom fire stacking tooling is detachably installed in the tooling mounting holes. The electric bottom fire stacking tooling includes a workpiece mounting sleeve, which is provided with workpiece stacking holes. A first electrode feeding module, a film feeding module, and a second electrode feeding module are arranged sequentially around the outer edge of the automatic turntable. Each of these modules includes a workpiece sorting and screening mechanism and a workpiece transfer mechanism. The workpiece sorting and screening mechanism includes a flexible vibrating plate, and a workpiece recognition camera is arranged above the vibrating plate. The workpiece transfer mechanism includes a multi-axis manipulator, and a workpiece suction head is connected to the end of the multi-axis manipulator.

2. The electric bottom-fired semi-finished product stacking and loading device according to claim 1, characterized in that, It also includes a first tooling full load detection mechanism and a second tooling full load detection mechanism. The workpiece mounting sleeve has a workpiece mounting detection port from top to bottom on its side. The electric bottom fire stacking tooling can pass through the first tooling full load detection mechanism, the first electrode feeding module, the film feeding module, the second electrode feeding module, and the second tooling full load detection mechanism in sequence under the drive of the automatic turntable.

3. The electric bottom-fired semi-finished product stacking and loading device according to claim 2, characterized in that, The bottom of the workpiece stacking hole is threaded with a tooling bottom sealing bolt, and the top of the workpiece stacking hole is provided with a tooling plug installation thread section.

4. The electric bottom-fired semi-finished product stacking and loading device according to claim 3, characterized in that, It also includes a tooling installation and testing mechanism. The electric bottom fire stacking tooling can pass through the tooling installation and testing mechanism, the first tooling full load testing mechanism, the first electrode feeding module, the film feeding module, the second electrode feeding module, and the second tooling full load testing mechanism in sequence under the drive of the automatic turntable.

5. A stacking and loading device for electric bottom-fired semi-finished products according to any one of claims 2 to 4, characterized in that, The first tooling full load detection mechanism, the second tooling full load detection mechanism, and the tooling installation detection mechanism are all photoelectric induction switches.

6. The electric bottom-fired semi-finished product stacking and loading device according to claim 5, characterized in that, The workpiece sorting and screening mechanism also includes a workpiece vibration unloading device, which includes a vibrator. The vibrating part of the vibrator is equipped with a workpiece hopper, and the outlet of the workpiece hopper is located above the flexible vibrating plate.

7. The electric bottom-fired semi-finished product stacking and loading device according to claim 6, characterized in that, The automatic turntable is driven to rotate by a turntable drive mechanism consisting of a servo motor and a divider.

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