Heavy duty automatic turntable for use in extremely hostile environments

CN224825449UActive Publication Date: 2026-10-09CHANGZHOU ZHONGCHENG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202522376957.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2026-10-09
Estimated Expiration
2035-11-10

AI Technical Summary

Technical Problem

[0003]现有的重负载自动转台在使用过程中,部分工作环境会存在大量的粉尘,当粉尘过多时,粉尘会通过自动转台的缝隙处进入内部,从而会造成轴承卡塞,为此,我们提出一种极恶劣环境下使用的重负载自动转台来解决上述问题

Benefits of technology

该装置所有与砂尘接触的传动零件采用多道迷宫式密封隔离结构,其中通过外防尘盖外侧下方装置了一道防尘挡帘,可以保证了大部分砂尘隔离,且极少量部分粉尘在二道防尘密封卡条部位再次抑制,并且微量微尘进入主轴座防尘盖部位处时,在轴座密封圈的防护下可以完全密闭粉尘进入主轴座内,从而可以避免主轴座内设置的上轴承和下轴承发生卡塞,这种大负载高速转台的结构可靠、稳定,且能保证转台的多段速或正反转的快速切换,兼容性宽、自由延伸适用性强。

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Abstract

The utility model discloses a heavy load automatic rotary table under extremely bad environment uses, including flange turntable, the flange turntable is installed on the connecting main shaft upper end, the lower end surface of flange turntable is sleeved with outer dust cover, and the outside below of outer dust cover is installed with a dustproof curtain. The utility model discloses the transmission part of sand dust contact adopts multichannel labyrinth type sealing isolation structure, wherein through the device of dustproof curtain of outer dust cover outside below, can guarantee most sand dust isolation, and a small amount of part dust is inhibited again in two dustproof sealing clamping strip parts, and when trace dust enters the dust cover part of main shaft seat position, can be completely closed dust into the main shaft seat under the protection of axle seat sealing ring, thereby can avoid the upper bearing and lower bearing set in the main shaft seat to take place and jam, and the structure of this big load high -speed rotary table is reliable, stable, and can guarantee the quick switching of the multi -section speed or positive and negative rotation of rotary table, and the compatibility is wide, and the free extension applicability is strong.
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Description

Technical Field

[0001] This utility model relates to the field of automatic turntable technology, and in particular to a heavy-duty automatic turntable for use in extremely harsh environments. Background Technology

[0002] A heavy-duty automatic rotary table is a platform that can rotate automatically and is specifically designed to carry very heavy workpieces. In automated machining or processing, the heavy-duty automatic rotary table positions and rotates heavy workpieces to the required angle so that machines (such as robots, spray guns, and machine tool spindles) can process the workpieces from all directions without the need for frequent manual adjustments to the workpiece position, greatly improving efficiency and consistency.

[0003] In the operation of existing heavy-duty automatic turntables, some working environments may contain a large amount of dust. When there is too much dust, it can enter the interior through the gaps of the automatic turntable, causing the bearings to jam. To address this problem, we propose a heavy-duty automatic turntable for use in extremely harsh environments. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a heavy-duty automatic turntable for use in extremely harsh environments.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A heavy-duty automatic rotary table for use in extremely harsh environments includes a flange turntable, which is mounted on the upper end of a connecting spindle. An outer dust cover is fitted onto the lower end face of the flange turntable, and a dustproof curtain is installed below the outer side of the outer dust cover. A spindle seat is fitted between the connecting spindle and the inner surface of the outer dust cover. An upper bearing is installed on the upper part of the inner wall of the spindle seat, and a lower bearing is installed on the lower part of the inner wall of the spindle seat. A lower bearing sealing end cover is installed at the lower end of the connecting spindle via a spindle locking ring. Two dustproof sealing strips are placed between the lower end of the outer dust cover and the lower end of the spindle seat. A spindle seat dust cover is fitted onto the surface of the spindle seat, and a spindle seat sealing ring is provided on the surface of the spindle seat.

[0006] Preferably, a sleeve is fixed to the lower end of the flange turntable, the upper end of the connecting spindle is inserted into the sleeve, and the flange turntable and the connecting spindle are fixedly connected by bolts.

[0007] Preferably, a turntable sealing gasket is laid between the lower end of the sleeve rod and the upper part of the outer dust cover, and a turntable sealing gasket is laid between the top of the main shaft seat dust cover and the inner wall of the outer dust cover.

[0008] Preferably, the lower end of the spindle seat is fixed with a disc by multiple bolts, and the disc has a through hole in the middle that matches the sealing end cover of the lower bearing.

[0009] Preferably, the surface of the spindle seat is provided with an annular groove, and the depth of the inner wall of the annular groove is the same as half the surface thickness of the spindle seat sealing ring.

[0010] Preferably, a rubber ring is fitted on the upper outer side of the dustproof curtain, and the rubber ring and the dustproof curtain are threadedly connected to the outer dustproof cover by multiple bolts.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: All transmission parts in this device that come into contact with sand and dust adopt a multi-layer labyrinth-style sealing and isolation structure. A dustproof curtain is installed on the lower side of the outer dust cover, which can ensure the isolation of most sand and dust. A very small amount of dust is further suppressed at the second dustproof sealing strip. When a small amount of dust enters the dust cover of the spindle seat, it can be completely sealed off from the spindle seat by the protection of the spindle seat seal ring. This can prevent the upper and lower bearings in the spindle seat from jamming. This high-load, high-speed turntable has a reliable and stable structure, and can ensure the rapid switching of multi-speed or forward and reverse rotation of the turntable. It has wide compatibility and strong applicability. Attached Figure Description

[0012] Figure 1 This is a three-dimensional schematic diagram of a heavy-duty automatic turntable for use in extremely harsh environments, as proposed in this utility model. Figure 2 This is a three-dimensional bottom view of a heavy-duty automatic turntable for use in extremely harsh environments, as proposed in this utility model. Figure 3 This is a three-dimensional cross-sectional schematic diagram of a heavy-duty automatic turntable for use in extremely harsh environments, as proposed in this utility model.

[0013] In the diagram: 1. Flange turntable; 2. Turntable sealing gasket; 3. Spindle seat dust cover; 4. Upper bearing; 5. Spindle seat; 6. Spindle seat sealing ring; 7. Lower bearing; 8. Lower bearing sealing end cover; 9. Spindle locking ring; 10. Second dustproof sealing strip; 11. First dustproof curtain; 12. Outer dustproof cover; 13. Connecting spindle. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0015] Reference Figure 1-3A heavy-duty automatic turntable for use in extremely harsh environments includes a flange turntable 1, which is mounted on the upper end of a connecting spindle 13. An outer dust cover 12 is fitted onto the lower end face of the flange turntable 1, and a dustproof curtain 11 is installed below the outer side of the outer dust cover 12, forming a seal. A spindle seat 5 is fitted between the connecting spindle 13 and the inner surface of the outer dust cover 12. An upper bearing 4 is installed on the upper part of the inner wall of the spindle seat 5, and a lower shaft is installed on the lower part of the inner wall of the spindle seat 5. The lower end of the main spindle 13 is connected to the bearing 7. A lower bearing sealing end cover 8 is installed through the main spindle locking ring 9. Two dustproof sealing strips 10 are placed between the lower end of the outer dust cover 12 and the lower end of the main spindle seat 5. The two dustproof sealing strips 10 can form a seal under the outer dust cover 12. The surface of the main spindle seat 5 is fitted with a main spindle seat dust cover 3. A shaft seat sealing ring 6 is provided on the surface of the main spindle seat 5. The main spindle seat dust cover 3 is fitted on the surface of the main spindle seat 5 and cooperates with the shaft seat sealing ring 6 to form a seal.

[0016] Furthermore, refer to Figure 1 and Figure 3 It can be seen that the lower end of the flange turntable 1 is fixed with a sleeve rod, and the upper end of the connecting spindle 13 is inserted into the sleeve rod. The flange turntable 1 and the connecting spindle 13 are fixedly connected by bolts. The flange turntable 1 is threadedly connected to the connecting spindle 13 by bolts passing through the flange turntable 1, which can facilitate the disassembly and assembly of the flange turntable 1.

[0017] Furthermore, refer to Figure 1 and Figure 3 It can be seen that a turntable sealing gasket 2 is laid between the lower end of the sleeve rod and the upper part of the outer dust cover 12, and a turntable sealing gasket 2 is laid between the top of the spindle seat dust cover 3 and the inner wall of the outer dust cover 12. The turntable sealing gasket 2 can support and protect the flange turntable 1 and the spindle seat dust cover 3 and the outer dust cover 12.

[0018] Furthermore, refer to Figure 2 and Figure 3 It can be seen that the lower end of the spindle seat 5 is fixed with a disc by multiple bolts, and the disc has a through hole in the middle that matches the lower bearing sealing end cover 8. The through hole in the middle of the disc facilitates the installation of the lower bearing 7 and the lower bearing sealing end cover 8.

[0019] Furthermore, refer to Figure 1 and Figure 3 It can be seen that an annular groove is provided on the surface of the spindle seat 5. The depth of the inner wall of the annular groove is the same as half the surface thickness of the spindle seat seal ring 6. The annular groove provided on the surface of the spindle seat 5 facilitates the installation of the spindle seat seal ring 6. The inner half of the spindle seat seal ring 6 is installed in the annular groove, which allows the other half of the spindle seat seal ring 6 to abut against the inner wall of the spindle seat dust cover 3, thereby sealing the spindle seat 5 and the spindle seat dust cover 3.

[0020] Furthermore, refer to Figure 2 and Figure 3 It can be seen that a rubber ring is fitted on the upper outer side of the first dustproof curtain 11. The rubber ring and the first dustproof curtain 11 are connected to the outer dustproof cover 12 by multiple bolts. The rubber ring and the first dustproof curtain 11 are connected to the outer dustproof cover 12 by multiple bolts, which facilitates the disassembly and assembly of the first dustproof curtain 11.

[0021] Working principle: When this utility model is in use, when the flange turntable 1 is in use, according to the attached... Figure 1 Appendix Figure 2 and attached Figure 3 A dustproof curtain 11 is installed on the lower side of the outer dust cover 12, which can block most of the sand and dust. At this time, a very small amount of dust will be suppressed again by the second dustproof sealing strip 10 installed on the inner side of the lower end of the outer dust cover 12. At the same time, when a small amount of dust enters the interior of the outer dust cover 12 through the second dustproof sealing strip 10, the dust will be completely sealed from entering the spindle seat 5 through the cooperation of the spindle seat dust cover 3 and the spindle seat sealing ring 6. The above is the complete working principle of this utility model.

[0022] In this utility model, the installation, connection or setting methods of all the components mentioned above are common mechanical methods, and the specific structure, model and coefficient index of all the components are their own technologies. As long as they can achieve their beneficial effects, they can be implemented, so they will not be described in detail.

[0023] The above embodiments are preferred embodiments of this utility model, but the embodiments of this utility model are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of this utility model should be considered equivalent substitutions and are included within the protection scope of this utility model. In this utility model, unless otherwise stated, directional terms such as "up, down, left, right, front, back, inside, outside, and vertical and horizontal" only represent the orientation of the term in its conventional use or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, numerals such as "first," "second," and "third" do not represent specific quantities or orders, but are merely used for distinguishing names. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

Claims

1. A heavy-duty automatic turntable for use in extremely harsh environments, comprising a flange turntable (1), characterized in that, The flange turntable (1) is installed on the upper end of the connecting spindle (13). The lower end face of the flange turntable (1) is fitted with an outer dust cover (12), and a dustproof curtain (11) is installed on the lower side of the outer dust cover (12). The connecting spindle (13) is fitted with a spindle seat (5) on the inner surface of the outer dust cover (12). An upper bearing (4) is installed on the upper side of the inner wall of the spindle seat (5), and a lower bearing (7) is installed on the lower side of the inner wall of the spindle seat (5). The lower end of the connecting spindle (13) is fitted with a lower bearing sealing end cover (8) through a spindle locking ring (9). Two dustproof sealing strips (10) are placed between the lower end of the outer dust cover (12) and the lower end of the spindle seat (5). A spindle seat dust cover (3) is fitted on the surface of the spindle seat (5), and a spindle seat sealing ring (6) is provided on the surface of the spindle seat (5).

2. The heavy-duty automatic turntable for use in extremely harsh environments according to claim 1, characterized in that, The flange turntable (1) is fixed with a sleeve rod at its lower end, and the upper end of the connecting spindle (13) is inserted into the sleeve rod. The flange turntable (1) and the connecting spindle (13) are fixedly connected by bolts.

3. The heavy-duty automatic turntable for use in extremely harsh environments according to claim 2, characterized in that, A turntable sealing gasket (2) is laid between the lower end of the sleeve and the upper part of the outer dust cover (12), and a turntable sealing gasket (2) is laid between the top of the main shaft dust cover (3) and the inner wall of the outer dust cover (12).

4. The heavy-duty automatic turntable for use in extremely harsh environments according to claim 1, characterized in that, The lower end of the main shaft seat (5) is fixed with a disc by multiple bolts, and a through hole adapted to the lower bearing sealing end cover (8) is opened in the middle of the disc.

5. The heavy-duty automatic turntable for use in extremely harsh environments according to claim 1, characterized in that, The surface of the main shaft seat (5) is provided with an annular groove, and the depth of the inner wall of the annular groove is the same as half the surface thickness of the shaft seat sealing ring (6).

6. The heavy-duty automatic turntable for use in extremely harsh environments according to claim 1, characterized in that, A rubber ring is fitted on the upper outer side of the first dustproof curtain (11), and the rubber ring and the first dustproof curtain (11) are threadedly connected to the outer dustproof cover (12) by multiple bolts.