Aluminum profile machining waste chip treatment device

Abstract

The utility model discloses an aluminum profile processing waste chip processing device relates to waste chip processing and recovery technical field, including box, the top mouth of box is rotationally arranged with the pressing plate, the movable setting of inside box is one push plate and no.

Description

Technical Field

[0001] This utility model relates to the field of waste treatment and recycling technology, and in particular to a waste treatment device for aluminum profile processing. Background Technology

[0002] During the processing of aluminum profiles, excess material needs to be removed to obtain the target size, shape, or surface quality. This includes the mechanical cutting action of cutting tools on aluminum profiles during processes such as cutting (e.g., sawing, milling) and drilling, which separates some aluminum material to form waste chips. In order to achieve waste chip recycling (aluminum can be recycled, and recycling waste chips can reduce raw material costs), it is usually necessary to use a processing device to briquette the waste chips for recycling.

[0003] The existing processing device mainly includes a box and a pressure plate that can press the waste. When the pressure plate is driven to rotate into the box, it will press the waste inside the box to form blocks.

[0004] However, existing processing devices, which rely solely on a pressure plate to apply pressure to the waste chips, suffer from uneven chip formation. Because aluminum profile waste chips are irregularly shaped and easily accumulate loosely, the force transmission is uneven when a single pressure plate applies pressure, resulting in some areas of waste chips not being fully compressed. This ultimately leads to numerous voids and uneven density within the pressure block, making it prone to loosening and breakage during transportation. Therefore, we propose an aluminum profile processing waste chip treatment device to address the problems encountered in existing technologies. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0007] A waste chip treatment device for aluminum profile processing includes a box body. A pressure plate is rotatably installed at the top opening of the box body. A first push plate and a second push plate are movably installed inside the box body. One side of the first push plate and one end of the second push plate meet, and a spring plate is provided at the meeting point of the first push plate and the second push plate to form a T-shaped cross layout. A forming cavity is provided between the inner wall of the first push plate and the second push plate and the inner wall of the box body.

[0008] The spring plate includes a rectangular plate elastically set at one end of the second push plate for adjusting the space of the molding cavity.

[0009] As a preferred embodiment of the aluminum profile processing waste disposal device of this utility model, wherein: a first electric telescopic rod is fixed between the outer side of the first push plate and the inner wall of the box, a second electric telescopic rod is fixed between the outer side of the second push plate and the inner wall of the box, and a controller is provided on the outer side of the box.

[0010] In a preferred embodiment of the aluminum profile processing waste disposal device of this utility model, a pressure plate is rotatably mounted on the inner wall of the opening of the box via bearings and pins. A No. 3 electric telescopic rod is hinged between the upper surface of the pressure plate and the upper end of the box via a pin to drive the pressure plate to rotate into the box.

[0011] In a preferred embodiment of the aluminum profile processing waste disposal device of this utility model, the lower surface of the pressure plate is in contact with the upper surfaces of the first push plate and the second push plate after the pressure plate rotates into the box.

[0012] In a preferred embodiment of the aluminum profile processing waste disposal device of this utility model, pressure sensors are embedded in the inner walls of the first push plate, the second push plate, and the pressure plate.

[0013] As a preferred embodiment of the aluminum profile processing waste disposal device of this utility model, wherein: a discharge plate is rotatably arranged inside the side wall of the box, and the discharge plate is arranged in an L shape.

[0014] In a preferred embodiment of the aluminum profile processing waste chip treatment device of this utility model, the bottom surface of the unloading plate is embedded in the bottom wall of the forming cavity for flipping and pressing the waste chips after forming.

[0015] As a preferred embodiment of the aluminum profile processing waste disposal device of this utility model, a servo motor is fixed to one end of the box body by a bracket, and the unloading plate is rotatably installed inside the side wall of the box body by a connecting shaft, and one end of the connecting shaft extends to the outer end of the box body and is fixed to the output end of the servo motor.

[0016] In a preferred embodiment of the aluminum profile processing waste disposal device of this utility model, one end of the rectangular plate is inserted into the second push plate, a groove is provided in one end of the rectangular plate, a spring is welded between the inner end of the rectangular plate and the inner wall of the second push plate, a connecting rod is inserted through the spring shaft, one end of the connecting rod is welded to the inner wall of the second push plate, and the other end of the connecting rod is inserted into the groove.

[0017] In a preferred embodiment of the aluminum profile processing waste disposal device of this utility model, one end of the rectangular plate is provided with a roller via a bearing, and the outer surface of the roller is in rolling connection with the inner side of the first push plate.

[0018] The beneficial effects of this utility model are as follows: This device breaks through the existing unidirectional pressure mode of a single pressure plate. It adopts a T-shaped cross layout of a first push plate and a second push plate to construct a three-dimensional extrusion system with the pressure plate. When the first push plate moves, it extrudes the elastic rectangular plate. With the help of the elastic expansion and contraction guiding effect, the rectangular plate adapts to the forming cavity space in conjunction with the first and second push plates to adapt to the irregular shape of aluminum profile waste, forming an all-round extrusion effect without dead angles. This avoids the generation of local accumulation gaps and ensures that the waste in each area of ​​the forming cavity is subjected to uniform and sufficient three-dimensional extrusion force, solving the problem of uneven waste forming caused by single pressure. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0020] Figure 1 This is a schematic diagram of an overall device for treating waste chips from aluminum profile processing.

[0021] Figure 2 This is a schematic diagram of a spring plate component for a waste chip treatment device in aluminum profile processing.

[0022] Figure 3 This is a cross-sectional view of a spring plate component in an aluminum profile processing waste chip treatment device.

[0023] Figure 4 This is a cross-sectional view of the connection between the spring plate and the second push plate in an aluminum profile processing waste disposal device.

[0024] Figure 5 A waste chip treatment device for aluminum profile processing Figure 4 Enlarged view of point a in the middle.

[0025] Numbered in the diagram: 1. Box body; 2. Controller; 3. Push plate No. 1; 4. Push plate No. 2; 5. Pressure plate; 6. Forming cavity; 7. Unloading plate; 8. Spring plate; 81. Rectangular plate; 82. Roller; 83. Spring; 84. Connecting rod; 85. Slide groove; 9. Electric telescopic rod No. 1; 10. Electric telescopic rod No. 2; 11. Electric telescopic rod No. 3; 12. Pressure sensor; 13. Servo motor. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0029] Example 1:

[0030] Reference Figures 1 to 5 This is the first embodiment of the present invention. This embodiment provides an aluminum profile processing waste disposal device, including a box body 1. A pressure plate 5 is rotatably provided at the top opening of the box body 1. A first push plate 3 and a second push plate 4 are movably arranged inside the box body 1. One side of the first push plate 3 and one end of the second push plate 4 meet, and a spring plate 8 is provided at the meeting point of the first push plate 3 and the second push plate 4 to form a T-shaped cross layout. A forming cavity 6 is provided between the inner wall of the first push plate 3 and the second push plate 4 and the inner wall of the box body 1.

[0031] Box 1 provides the foundation for installation and forming. The first push plate 3 and the second push plate 4 with the T-shaped cross layout form a multi-directional extrusion frame with the top pressure plate 5.

[0032] The spring plate component 8 includes a rectangular plate 81 elastically disposed at one end of the second push plate 4 for adjusting the space of the forming cavity 6;

[0033] The rectangular plate 81 of the spring plate 8 can flexibly adjust the space of the forming cavity 6, adapting to the irregular and easily fluffy characteristics of aluminum profile waste, creating conditions for subsequent uniform extrusion molding.

[0034] Example 2:

[0035] Reference Figure 1 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0036] Specifically, Figure 1 In the middle, an electric telescopic rod 9 is fixed between the outer side of the first push plate 3 and the inner wall of the box 1, and an electric telescopic rod 10 is fixed between the outer side of the second push plate 4 and the inner wall of the box 1. A controller 2 is installed on the outer side of the box 1.

[0037] The first electric telescopic rod 9 and the second electric telescopic rod 10, together with the controller 2, drive the first push plate 3 and the second push plate 4 to move to achieve lateral and longitudinal compression.

[0038] Specifically, Figure 1 In the middle, the inner wall of the opening of the box 1 is rotatably set with a pressure plate 5 through bearings and pins. The upper surface of the pressure plate 5 is hinged to the upper end of the box 1 through a pin and a No. 3 electric telescopic rod 11 is used to drive the pressure plate 5 to rotate into the box 1. After the pressure plate 5 rotates into the box 1, its lower surface is in contact with the upper surface of the No. 1 push plate 3 and the No. 2 push plate 4.

[0039] The pressure plate 5 is rotated by the third electric telescopic rod 11, completing the vertical compression and sealing the forming cavity 6 by fitting it against the first push plate 3 and the second push plate 4. It should be noted that the fixed end and the output end of the third electric telescopic rod 11 are respectively hinged to the upper end of the box body 1 and the upper surface of the pressure plate 5 by pins.

[0040] Specifically, Figure 1 Pressure sensors 12 are embedded in the inner walls of push plate 3, push plate 4 and pressure plate 5.

[0041] Pressure data is detected in real time by pressure sensor 12. When the pressure sensor 12 detects a pressure value greater than 2.5MPa, the controller will control the first push plate 3, the second push plate 4 and the pressure plate 5 to apply pressure, further ensuring uniform three-dimensional extrusion pressure.

[0042] Specifically, Figure 1 In the middle, a discharge plate 7 is rotatably installed inside the side wall of the box 1. The discharge plate 7 is L-shaped. The bottom surface of the discharge plate 7 is embedded in the bottom wall of the forming cavity 6 for flipping the waste chips after pressure forming. A servo motor 13 is fixed to one end of the box 1 by a bracket. The discharge plate 7 is rotatably installed inside the side wall of the box 1 by a connecting shaft, and one end of the connecting shaft extends to the outer end of the box 1 and is fixed to the output end of the servo motor 13.

[0043] By cooperating with the unloading plate 7 and the servo motor 13, the molded block can be automatically flipped upwards by ninety degrees for unloading.

[0044] Example 3:

[0045] Reference Figure 5 and Figure 3 This is the third embodiment of the present invention, which is based on the first two embodiments.

[0046] Specifically, Figure 5 In the middle, one end of the rectangular plate 81 is inserted into the second push plate 4. A groove 85 is provided in one end of the rectangular plate 81. A spring 83 is welded between the inner end of the rectangular plate 81 and the inner wall of the second push plate 4. A connecting rod 84 is inserted through the axis of the spring 83. One end of the connecting rod 84 is welded to the inner wall of the second push plate 4, and the other end of the connecting rod 84 is inserted into the groove 85.

[0047] The rectangular plate 81 is reset by spring 83, and the connecting rod 84 is used to guide the rectangular plate 81.

[0048] Specifically, Figure 3 In the middle, a roller 82 is rotatably mounted on one end of the rectangular plate 81 via a bearing, and the outer surface of the roller 82 is in rolling connection with the inner side of the first push plate 3;

[0049] The friction between the rectangular plate 81 and the side of the push plate 3 is reduced by the roller 82.

[0050] Working principle: First, the degreased aluminum profile processing waste is put into the forming cavity 6. The controller 2 starts the first electric telescopic rod 9 to drive the first push plate 3 to move longitudinally into the forming cavity 6. When the first push plate 3 moves, it squeezes the roller 82 of the rectangular plate 81, causing the rectangular plate 81 to compress the spring 83 and move along the slide groove 85 of the connecting rod 84, dynamically adjusting the space of the forming cavity 6 to adapt to the loose accumulation state of the waste.

[0051] Subsequently, controller 2 starts the second electric telescopic rod 10 to drive the second push plate 4 to move laterally into the forming cavity 6, forming a longitudinal and transverse bidirectional pre-compression with the first push plate 3, laying the foundation for subsequent three-dimensional extrusion, and cross-extruding the waste chips to expel some residual air.

[0052] Next, controller 2 starts the third electric telescopic rod 11 to drive the pressure plate 5 to rotate into the box 1. The lower surface of the pressure plate 5 is attached to the upper surface of the first push plate 3 and the second push plate 4 and vertical pressure is applied to form a three-dimensional extrusion structure of horizontal + longitudinal + vertical.

[0053] Pressure sensors 12 on the inner walls of push plate 3, push plate 4 and pressure plate 5 detect pressure data in all directions in real time and feed it back to controller 2. The controller 2 adjusts the thrust of each electric telescopic rod to ensure that the waste in the forming cavity 6 is subjected to uniform three-dimensional extrusion pressure. After the block is formed, controller 2 starts servo motor 13, which drives unloading plate 7 to flip through the connecting shaft, and flips the formed block out of the box 1.

[0054] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A waste chip treatment device for aluminum profile processing, comprising a housing (1), wherein a pressure plate (5) is rotatably disposed at the top opening of the housing (1), characterized in that: The box (1) is movably provided with a first push plate (3) and a second push plate (4). One side of the first push plate (3) and one end of the second push plate (4) intersect, and a spring plate (8) is provided at the intersection of the first push plate (3) and the second push plate (4) to form a T-shaped cross layout. A forming cavity (6) is provided between the inner wall of the first push plate (3) and the second push plate (4) and the inner wall of the box (1). The spring plate (8) includes a rectangular plate (81) elastically disposed at one end of the second push plate (4) for adjusting the space of the forming cavity (6).

2. The aluminum profile processing waste disposal device as described in claim 1, characterized in that: An electric telescopic rod (9) is fixed between the outer side of the first push plate (3) and the inner wall of the box (1), and an electric telescopic rod (10) is fixed between the outer side of the second push plate (4) and the inner wall of the box (1). A controller (2) is provided on the outer side of the box (1).

3. The aluminum profile processing waste disposal device as described in claim 1, characterized in that: The inner wall of the opening of the box (1) is provided with a pressure plate (5) through bearings and pins. The upper surface of the pressure plate (5) and the upper end of the box (1) are connected by a pin and a No. 3 electric telescopic rod (11) is provided to drive the pressure plate (5) to rotate into the box (1).

4. The aluminum profile processing waste disposal device as described in claim 3, characterized in that: After the pressure plate (5) rotates into the box (1), its lower surface is in contact with the upper surface of the first push plate (3) and the second push plate (4).

5. The aluminum profile processing waste disposal device as described in claim 4, characterized in that: Pressure sensors (12) are embedded in the inner walls of the first push plate (3), the second push plate (4), and the pressure plate (5).

6. The aluminum profile processing waste disposal device as described in claim 1, characterized in that: The unloading plate (7) is rotatably installed inside the side wall of the box (1), and the unloading plate (7) is L-shaped.

7. The aluminum profile processing waste disposal device as described in claim 6, characterized in that: The bottom surface of the unloading plate (7) is embedded in the bottom wall of the molding cavity (6) for flipping over the waste chips after pressure molding.

8. The aluminum profile processing waste disposal device as described in claim 6, characterized in that: One end of the housing (1) is fixed with a servo motor (13) by a bracket. The unloading plate (7) is rotatably installed inside the side wall of the housing (1) by a connecting shaft, and one end of the connecting shaft extends to the outer end of the housing (1) and is fixed to the output end of the servo motor (13).

9. The aluminum profile processing waste disposal device as described in claim 1, characterized in that: One end of the rectangular plate (81) is inserted into the second push plate (4). A groove (85) is provided in one end of the rectangular plate (81). A spring (83) is welded between the inner end of the rectangular plate (81) and the inner wall of the second push plate (4). A connecting rod (84) is inserted through the axis of the spring (83). One end of the connecting rod (84) is welded to the inner wall of the second push plate (4), and the other end of the connecting rod (84) is inserted into the groove (85).

10. The aluminum profile processing waste disposal device as described in claim 1 or 9, characterized in that: One end of the rectangular plate (81) is provided with a roller (82) through a bearing, and the outer surface of the roller (82) is in rolling connection with the inner side of the push plate (3).

Images