Multistage separating device for ironmaking slag

Abstract

The utility model relates to ironmaking water slag separation technical field, and disclose a kind of ironmaking water slag multistage separation device, including feeding assembly, separation tank, screening subassembly, magnetic separation component and filter water hopper.The ironmaking water slag multistage separation device, by setting up filter water hopper with filter water hole on feeding assembly, without separately configuring filter water device, can directly filter water to ironmaking water slag in the feeding process, remove most moisture, effectively improve the working continuity, and remaining small amount of moisture will not cause interference to subsequent separation;Meanwhile, the screening subassembly set in separation tank can preliminarily screen out large particle waste slag in water slag, substantially reduce the waste slag content when magnetic separation component separates iron slag, avoid waste slag to influence magnetic separation effect, so that the separation of magnetic separation component to iron slag is more efficient and accurate;Components between cooperation, not only significantly improve the overall separation effect and separation efficiency of ironmaking water slag, also ensure the stability and smoothness of device operation process.

Description

Technical Field

[0001] This utility model relates to the field of ironmaking slag separation technology, specifically to a multi-stage ironmaking slag separation device. Background Technology

[0002] Ironmaking is a process of refining metallic iron from iron-containing minerals (mainly iron oxides). During the refining process, blast furnace slag is rapidly cooled in water to produce water slag, which contains a large amount of iron slag. Separating the iron slag from the water slag is essential.

[0003] Existing ironmaking slag separation devices require a separate water filtration device to filter the water from the slag before using a magnetic separation device to separate the iron slag. This results in low continuity of operation and a high amount of waste residue during magnetic separation, which affects the effectiveness of the separation process. Utility Model Content

[0004] (a) Technical problems to be solved To overcome the aforementioned deficiencies of the prior art, this utility model provides a multi-stage separation device for ironmaking slag, which solves the problems in the prior art: The system requires a separate water filtration device, which results in low continuity and automation of operation. Additionally, the high content of waste residue during magnetic separation affects the effectiveness of the separation process.

[0005] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a multi-stage separation device for ironmaking slag, comprising a feeding assembly, a separation box, a screening assembly, a magnetic separation assembly, and a filter hopper. The feeding assembly is inclined and movably mounted on one side of the separation box via a bracket, with its top discharge end positioned directly above the separation box. The screening assembly is located inside the separation box and below the discharge end of the feeding assembly. The magnetic separation assembly is rotatably mounted inside the separation box and below the screening assembly. Multiple filter hoppers are spaced apart by rivets along the conveying path of the feeding assembly, and each filter hopper has multiple filter holes.

[0006] Optionally, the lower end of the feeding assembly is provided with a support for support, the middle of both sides of the feeding assembly is connected to the separation box through the bracket, and a first driving mechanism is provided on the upper side of one side of the feeding assembly. The first driving mechanism is used to drive the conveying component of the feeding assembly to move.

[0007] Optionally, the separation box is provided with an inclined plate, which is located below the discharge end of the feeding component and above the screening component; the separation box is provided with a first discharge port and a second discharge port, the first discharge port is located on the discharge side of the screening component, and the second discharge port is located below the magnetic separation component; the separation box is also provided with an openable maintenance door.

[0008] Optionally, a first support mechanism and a second support mechanism are installed at both the top and bottom of the screening assembly. The second support mechanism is installed only on the top of the discharge side of the screening assembly. The screening assembly includes a screening screen, and a vibration motor is provided at one top end of the screening screen.

[0009] Optionally, the first support mechanism includes a mounting plate, an L-shaped support plate, and a spring; the mounting plate is connected to the separation box by fasteners, the L-shaped support plate is used to connect the mounting plate and the spring, the upper side of the spring is installed at the bottom of the L-shaped support plate, and the lower side of the spring is installed on the screening screen.

[0010] Optionally, the magnetic separation assembly includes a rotating shaft, electromagnetic plates, support columns, and a second drive mechanism; the four electromagnetic plates are mounted around the rotating shaft via the support columns, and the power output end of the second drive mechanism is connected to the rotating shaft.

[0011] (III) Beneficial Effects This utility model provides a multi-stage separation device for ironmaking slag, which has the following beneficial effects: This multi-stage ironmaking slag separation device eliminates the need for a separate filtration system by incorporating a filter hopper with perforated holes on the feeding assembly. This allows for direct filtration of the slag during the feeding process, removing most of the moisture and significantly improving operational continuity. The remaining small amount of moisture does not interfere with subsequent separation. Simultaneously, the screening assembly within the separation chamber pre-screens large particles of waste slag, greatly reducing the waste content during magnetic separation and preventing it from affecting the magnetic separation effect. This results in more efficient and precise separation of iron slag by the magnetic separation assembly. The coordinated operation of all components not only significantly improves the overall separation effect and efficiency of the ironmaking slag but also ensures the stability and smoothness of the device's operation. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a frontal plan view of the present invention; Figure 3 This is a cross-sectional view of the separation box of this utility model. Figure 4This is a schematic diagram of the structure of the screening component of this utility model; Figure 5 This utility model Figure 4 A magnified structural diagram of point A in the middle.

[0013] In the diagram: 1. Feeding assembly; 2. Separation box; 3. Screening assembly; 4. Magnetic separation assembly; 5. Filter hopper; 11. Support; 12. Bracket; 13. First drive mechanism; 21. Inclined plate; 22. First discharge port; 23. Second discharge port; 24. Maintenance door; 31. First support mechanism; 311. Mounting plate; 312. L-shaped support plate; 313. Spring; 32. Second support mechanism; 33. Vibrating motor; 34. Screening screen; 41. Rotating shaft; 42. Electromagnetic plate; 43. Support column; 44. Second drive mechanism; 51. Rivet; 52. Filter hole. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model. Example

[0015] Please see Figures 1 to 5 This utility model provides a technical solution: a multi-stage separation device for ironmaking slag, which is equipped with a feeding component 1, a separation box 2 and a filtration hopper 5 in order to perform preliminary water filtration on the slag and achieve continuous feeding. The feeding assembly 1 is inclined and movably mounted on one side of the separation box 2 via a bracket 12, with the top discharge end of the feeding assembly 1 positioned directly above the separation box 2. Multiple water-filtering hoppers 5 are spaced apart on the conveying path of the feeding assembly 1 via rivets 51, and each water-filtering hopper 5 has multiple water-filtering holes 52. A support 11 is provided at the lower end of the feeding assembly 1 for support, and the 11 is fixed to the ground to ensure the stability of the feeding assembly 1 during operation. The middle of both sides of the feeding assembly 1 is connected to the separation box 2 via the bracket 12. Both ends of the bracket 12 are rotatable, and the tilt angle of the feeding assembly 1 can be adjusted by adjusting the fixed position of the support 11 to accommodate separation boxes 2 of different heights. A first driving mechanism 13 is provided on the upper side of one side of the feeding assembly 1. 13 is used to drive the conveying component of the feeding assembly 1. An inclined plate 21 is provided inside the separation box 2. The inclined plate 21 is located below the discharge end of the feeding assembly 1 and above the screening assembly 3. The inclined plate 21 is used to facilitate the material to enter the interior of the screening assembly 3. The separation box 2 is provided with a first discharge port 22 and a second discharge port 23. The first discharge port 22 is located on the discharge side of the opening of the screening assembly 3. The second discharge port 23 is located below the magnetic separation assembly 4. The first discharge port 22 is used to facilitate the discharge of large particles of waste residue separated by the screening assembly 3. The second discharge port 23 can facilitate the discharge of small particles of waste residue and the discharge of adsorbed iron slag. The separation box 2 is also provided with an openable maintenance door 24, which is used to open the maintenance door 24 for maintenance when the internal components are damaged. Example

[0016] In order to perform preliminary screening of the waste in the slag, a screening device 3 is installed; The screening assembly 3 is located inside the separation box 2 and below the discharge end of the feeding assembly 1. A first support mechanism 31 and a second support mechanism 32 are installed at both the top and bottom of the screening assembly 3. The second support mechanism 32 is only installed on the top of the discharge side of the screening assembly 3. The first support mechanism 31 and the second support mechanism 32 are both provided to ensure the stability of the screening mesh 34 during screening and to improve screening efficiency. The screening mesh 34 is connected to the separation box 2 via the first support mechanism 31 and the second support mechanism 32. When the vibrating motor 33 vibrates the screening mesh 34, the vibration frequency of the screening mesh 34 is relatively high, facilitating the screening of water slag. The screening assembly 3 includes a screening mesh 34, with a vibrating motor 33 installed at one top end of the screening mesh 34. The vibrating motor 33 drives the screening mesh 34 to vibrate for screening. The first support mechanism 31 includes a first support mechanism 32. The assembly includes a mounting plate 311, an L-shaped support plate 312, and a spring 313. The mounting plate 311 is connected to the separation box 2 via fasteners. The first support mechanism 31 and the second support mechanism 32 are both fixed to the inner wall of the separation box 2 via the mounting plate 311. The L-shaped support plate 312 is used to connect the mounting plate 311 and the spring 313. The L-shaped support plate 312 and the mounting plate 311 are welded together. The spring 313 is welded to the bottom of the L-shaped support plate 312 via connecting blocks at both ends. The upper side of the spring 313 is installed on the bottom of the L-shaped support plate 312, and the lower side of the spring 313 is installed on the screening screen 34. When the vibrating motor 33 drives the screening screen 34 to vibrate, the spring 313 will extend and retract slightly with the vibration. This will not completely offset the vibration, nor will it excessively restrict the displacement of the screening screen 34. Instead, it will allow the screening screen 34 to maintain a stable amplitude and vibration frequency, thereby improving the screening efficiency. Example

[0017] In order to separate the iron slag in the slag, a magnetic separation component 4 is provided; The magnetic separation component 4 is rotatably installed inside the separation box 2 and located below the screening component 3. The magnetic separation component 4 includes a rotating shaft 41, electromagnetic plates 42, support columns 43 and a second drive mechanism 44. The four electromagnetic plates 42 are installed around the rotating shaft 41 through the support columns 43. The support columns 43 are hollow and have wires that connect to the electromagnetic plates 42 inside, so that users can control the electromagnetic plates 42 to adsorb and release iron slag through a mobile terminal. The power output end of the second drive mechanism 44 is connected to the rotating shaft 41, and the second drive mechanism 44 is fixed to one side of the separation box 2, and its power output end is connected to the rotating shaft 41.

[0018] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0019] In this invention, the working steps of the device are as follows: First, the feeding assembly 1 is started, and the first drive mechanism 13 drives its conveying components to add ironmaking slag into the filter hopper 5. The water in the slag is filtered out through the filter holes 52. The filtered slag is then conveyed to the top of the separation box 2 along with the filter hopper 5, and guided by the inclined plate 21 to fall onto the screening assembly 3 inside the separation box 2. Next, the vibrating motor 33 is started, driving the screening screen 34 to vibrate. The slag is vibrated and screened on the screening screen 34. Smaller waste slag particles fall through the screening screen 34 to the magnetic separation assembly 4, while larger ones... The material or the part that is not fully separated is discharged from the first discharge port 22 after vibration; then the remaining water slag falls onto the magnetic separation component 4, the iron slag is attracted by the electromagnetic plate 42, the second drive mechanism 44 drives the rotating shaft 41 to rotate, fully adsorbing the iron slag in the water slag, and the waste slag without iron slag is released through the second discharge port 23; finally, when it is necessary to remove the separated iron slag, the user can turn off the power to the equipment, the electromagnetic plate 42 loses power, and the iron slag adsorbed on the plate can be discharged through the second discharge port 23.

[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-stage separation device for ironmaking slag, characterized in that: The assembly includes a feeding component (1), a separation box (2), a screening component (3), a magnetic separation component (4), and a water hopper (5). The feeding component (1) is inclined and is movably installed on one side of the separation box (2) via a bracket (12), and the top discharge end of the feeding component (1) is located directly above the separation box (2). The screening component (3) is located inside the separation box (2) and below the discharge end of the feeding component (1). The magnetic separation component (4) is rotatably installed inside the separation box (2) and below the screening component (3). Multiple water hoppers (5) are installed at intervals on the conveying path of the feeding component (1) via rivets (51), and multiple water filtration holes (52) are opened on the water hoppers (5).

2. The multi-stage separation device for ironmaking slag according to claim 1, characterized in that: The lower end of the feeding assembly (1) is provided with a support (11) for support. The middle of both sides of the feeding assembly (1) is connected to the separation box (2) through the bracket (12). The upper end of one side of the feeding assembly (1) is provided with a first driving mechanism (13), which is used to drive the conveying component of the feeding assembly (1) to move.

3. The multi-stage separation device for ironmaking slag according to claim 1, characterized in that: The separation box (2) is provided with an inclined plate (21), which is located below the discharge end of the feeding component (1) and above the screening component (3); the separation box (2) is provided with a first discharge port (22) and a second discharge port (23), the first discharge port (22) is located on the discharge side of the opening of the screening component (3), and the second discharge port (23) is located below the magnetic separation component (4); the separation box (2) is also provided with an openable maintenance door (24).

4. The multi-stage separation device for ironmaking slag according to claim 1, characterized in that: The screening component (3) is equipped with a first support mechanism (31) and a second support mechanism (32) at both the top and bottom. The second support mechanism (32) is only installed on the top of the discharge side of the screening component (3). The screening component (3) includes a screening screen (34), and a vibration motor (33) is provided at one end of the top of the screening screen (34).

5. The multi-stage separation device for ironmaking slag according to claim 4, characterized in that: The first support mechanism (31) includes a mounting plate (311), an L-shaped support plate (312), and a spring (313); the mounting plate (311) is connected to the separation box (2) by fasteners, the L-shaped support plate (312) is used to connect the mounting plate (311) and the spring (313), the upper side of the spring (313) is installed on the bottom of the L-shaped support plate (312), and the lower side of the spring (313) is installed on the screening screen (34).

6. The multi-stage separation device for ironmaking slag according to claim 1, characterized in that: The magnetic separation assembly (4) includes a rotating shaft (41), electromagnetic plates (42), support columns (43) and a second drive mechanism (44); the four electromagnetic plates (42) are mounted around the rotating shaft (41) via the support columns (43), and the power output end of the second drive mechanism (44) is connected to the rotating shaft (41).

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