A homogenization device and line system

Abstract

The application provides a homogenizing device and production line system, relates to the coating technology field, and comprises a bearing table and a carrier disc which is located on one side of the bearing table and is rotationally arranged, the carrier disc is used for placing adhesive paste, a lifting mechanism is arranged on the bearing table, the lifting direction of the lifting mechanism is perpendicular to the rotation plane of the carrier disc, the lifting mechanism is connected with a homogenizing cutter, the homogenizing cutter extends to the upper side of the carrier disc, the distance between the homogenizing cutter and the carrier disc is controlled by the lifting mechanism, and the adhesive paste in the carrier disc is homogenized by the homogenizing cutter. The lifting mechanism on the bearing table can drive the connected homogenizing cutter to lift, the lifting movement of the homogenizing cutter can adapt to different doses of adhesive paste in the carrier disc, and then the rotation of the carrier disc is matched, so that the thickness of the adhesive paste in the carrier disc is homogenized, the adhesive paste in the carrier disc is homogenized, the uniformity of the adhesive paste in the carrier disc which is taken by the product can be controlled, the product is uniformly coated, and the coating quality of the product is ensured.

Description

Technical Field

[0001] This application relates to the field of coating technology, specifically to a homogenizing device and a production line system. Background Technology

[0002] In the mass production sealing process of existing high-precision ceramic base products, adhesive application is typically used to achieve efficient and low-cost processing. However, when using adhesive paste to seal high-precision ceramic base products with other products, excessive paste can seep into the interior or exterior of the product, affecting its performance parameters and appearance. Insufficient paste, on the other hand, can affect the adhesion strength between the high-precision ceramic base product and other products. Therefore, accurately controlling the dosage and coating structure of the adhesive paste has become a crucial step in the mass production sealing of high-precision ceramic base products. Utility Model Content

[0003] The purpose of this application is to provide a homogenizing device and production line system that can homogenize the thickness of the adhesive paste, make the product coating uniform, and ensure the coating quality of the product.

[0004] One aspect of this application provides a homogenizing device, comprising: a support platform and a tray located on one side of the support platform and rotatably disposed thereon, the tray being used to hold adhesive paste, a lifting mechanism being disposed on the support platform, the lifting direction of the lifting mechanism being perpendicular to the rotation plane of the tray, the lifting mechanism being connected to a homogenizing cutter, the homogenizing cutter extending above the tray, and the lifting mechanism controlling the distance between the homogenizing cutter and the tray, so as to homogenize the adhesive paste in the tray by means of the homogenizing cutter.

[0005] Optionally, the carrier disk is provided with a carrier disk shaft, which is driven to drive the carrier disk to rotate.

[0006] Optionally, the lifting mechanism includes a rotating shaft that is threadedly connected to the support platform.

[0007] Optionally, the rotating shaft is also connected to a traction unit, which is used to drive the rotating shaft to move.

[0008] Optionally, a fixed shaft is also provided on the rotating shaft, and the fixed shaft is connected to the homogenizing tool.

[0009] Optionally, it also includes a control center, which is electrically connected to the traction unit and the drive mechanism connected to the carrier plate to control the rotation of the rotating shaft and the rotation of the carrier plate.

[0010] Optionally, the lifting mechanism is further provided with a display screen and a sensor. The display screen and the sensor are electrically connected to the control center. The sensor is used to sense the lifting height of the lifting mechanism, and the display screen is used to display the lifting height of the lifting mechanism.

[0011] Optionally, a control knob is also provided at the end of the rotating shaft, through which the raising and lowering of the rotating shaft can be manually controlled.

[0012] In another aspect of this application, a production line system is provided, including: a conveyor track and the above-mentioned homogenizing device. The conveyor track is used to convey products to the carrier plate of the homogenizing device. A robot arm is also provided at the carrier plate to grab the products from the conveyor track and place them on the carrier plate to pick up the adhesive paste in the carrier plate.

[0013] Optionally, an image recognizer disposed on one side of the carrier tray is also included for identifying the area to be coated on the product.

[0014] The homogenizing device and production line system provided in this application embodiment can drive the homogenizing cutter connected to it to move up and down through the lifting mechanism on the carrier platform. The lifting and lowering movement of the homogenizing cutter can adapt to different amounts of adhesive paste in the carrier tray. Combined with the rotation of the carrier tray, it can achieve the purpose of homogenizing the thickness of the adhesive paste in the carrier tray, so that the adhesive paste in the carrier tray is uniform. In this way, the uniformity of the product's application of adhesive paste in the carrier tray can be controlled, so that the product is coated evenly and the product coating quality is guaranteed. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments of this application will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the homogenization device provided in the embodiments of this application.

[0017] Icons: 100-Supporting platform; 101-Fixed axis; 102-Rotating axis; 103-Control knob; 104-Display screen; 105-Homogenizing tool; 106-Carrier tray; 106a-Carrier tray axis; 106b-Media track; F-Lifting direction; S-Rotation plane. Detailed Implementation

[0018] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings.

[0019] In the description of this application, it should be noted that the terms "inner" and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. They are used only for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0020] It should also be noted that, unless otherwise explicitly specified and limited, the terms "setup" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0021] Please refer to Figure 1 As shown in the figure, this application provides a homogenizing device to solve the problem of uneven coating and substandard quality caused by the difficulty in quantifying the dosage and shape of the adhesive paste during use.

[0022] Specifically, the homogenizing device includes: a support platform 100 and a tray 106 located on one side of the support platform 100 and rotatably disposed thereon. The tray 106 is used to hold adhesive paste. A lifting mechanism is provided on the support platform 100. The lifting direction F of the lifting mechanism is perpendicular to the rotation plane S of the tray 106. The lifting mechanism is connected to a homogenizing cutter 105. The homogenizing cutter 105 extends above the tray 106. The lifting mechanism controls the distance between the homogenizing cutter 105 and the tray 106 so that the adhesive paste in the tray 106 is homogenized by the homogenizing cutter 105.

[0023] The support platform 100 serves as a supporting structure, and a lifting mechanism is installed on it. The lifting mechanism can move up and down relative to the support platform 100 along the lifting direction F. A carrier tray 106 is installed on one side of the support platform 100. The carrier tray 106 can hold adhesive paste, and the carrier tray 106 can rotate within the rotation plane S.

[0024] A homogenizing cutter 105 is connected to the lifting mechanism, extending towards the carrier plate 106. The homogenizing cutter 105 can act on the adhesive paste within the carrier plate 106, and in conjunction with the rotation of the carrier plate 106, homogenize the thickness of the adhesive paste. When the lifting mechanism moves up and down, it can drive the homogenizing cutter 105 to move up and down together, allowing the homogenizing cutter 105 to adapt to different amounts of adhesive paste within the carrier plate 106.

[0025] Therefore, the homogenizing device provided in this application embodiment can drive the homogenizing blade 105 connected to it to move up and down through the lifting mechanism on the support platform 100. The lifting and lowering movement of the homogenizing blade 105 can adapt to different amounts of adhesive paste in the carrier plate 106. Combined with the rotation of the carrier plate 106, it can achieve the purpose of homogenizing the thickness of the adhesive paste in the carrier plate 106, so that the adhesive paste in the carrier plate 106 is homogenized. In this way, the uniformity of the product's application of adhesive paste in the carrier plate 106 can be controlled, so that the product is coated evenly and the product coating quality is guaranteed.

[0026] Specifically, a carrier shaft 106a is provided on the carrier 106, and the carrier shaft 106a is driven to drive the carrier 106 to rotate.

[0027] The carrier shaft 106a is located at the center of the carrier 106. The carrier shaft 106a is connected to a drive mechanism, which provides rotational power to the carrier 106. For example, the drive mechanism can be a motor, which is connected to the carrier shaft 106a. When the motor starts, it can drive the carrier shaft 106a to rotate, thereby causing the carrier 106 to rotate.

[0028] The lifting mechanism includes a rotating shaft 102, which is threadedly connected to the support platform 100, allowing the rotating shaft 102 to move up and down relative to the support platform 100. The rotating shaft 102 is also connected to a traction unit, which drives the rotating shaft 102 to move.

[0029] The rotating shaft 102 can be automatically driven to rotate by the traction unit. For example, the homogenization device of this application also includes a control center, which is electrically connected to the traction unit and the drive mechanism of the carrier plate 106 to control the rotation of the rotating shaft 102 and the rotation of the carrier plate 106.

[0030] The control center signals control the traction unit and drive mechanism to start. The control center can automatically control the traction unit to drive the rotating shaft to perform lifting and lowering movements, and can also automatically control the drive mechanism to drive the carrier plate 106 to rotate, thereby realizing the automatic control of this application and improving the automation effect.

[0031] In addition, manual control is also possible. For example, a control knob 103 can be provided at the end of the rotating shaft 102, and the lifting and lowering of the rotating shaft 102 can be manually controlled by the control knob 103. Manually rotating the control knob 103 can drive the rotating shaft 102 to rotate and lift.

[0032] In addition, a fixed shaft 101 is provided on the rotating shaft 102, and the homogenizing tool 105 is fixed on the rotating shaft 102 through the fixed shaft 101 so as to move up and down synchronously with the rotating shaft 102.

[0033] Furthermore, the lifting mechanism is also equipped with a display screen 104 and a sensor. The display screen 104 and the sensor are electrically connected to the control center. The sensor is used to sense the lifting height of the lifting mechanism, and the display screen 104 is used to display the lifting height of the lifting mechanism.

[0034] When the lifting mechanism drives the homogenizing cutter 105 to rise and fall, the sensor can sense the height of the lifting mechanism and feed the sensed height back to the control center. The control center then sends the height to the display screen 104, so that the height is displayed on the display screen 104.

[0035] The homogenizing device provided in this application embodiment can be operated using the following steps:

[0036] Step S1: Medium matching: Match the appropriate adhesive paste according to the surface material of the high-precision ceramic base product to be bonded, and put the adhesive paste into the medium track 106b of the carrier 106;

[0037] Step S2: Start the equipment: Turn on the equipment, set the paste process thickness and the process rotation direction and speed parameters of the carrier 106, control the carrier 106 to start rotating through the control center, and control the height adjustment of the homogenizing cutter 105.

[0038] Step S3: Under the control of the control center in step S2, the carrier disk 106 completes the speed increase and rotation. When the sensor located on the side of the carrier disk 106 senses that the rotation speed of the carrier disk 106 has been stabilized, it is considered that the turntable has reached the process rotation speed.

[0039] Step S4: Coating control: The homogenizing cutter 105 adjusts the process height of the display screen 104 and the homogenizing cutter 105 by controlling the rising height of the rotating shaft 102 through the control center in step S2, so that the thickness of the adhesive paste in the carrier 106 meets the adhesive paste process thickness to be coated on the product.

[0040] Based on this, the present application also discloses a production line system, including a conveyor track and a homogenizing device as described above. The conveyor track is used to convey products to the carrier plate 106 of the homogenizing device. A robot arm is also provided at the carrier plate 106 to grab the products from the conveyor track and place them on the carrier plate 106 to pick up the adhesive paste in the carrier plate 106.

[0041] Furthermore, the production line system also includes an image recognition device located on one side of the carrier tray 106. The image recognition device is electrically connected to the control center to identify the areas on the product to be coated.

[0042] The following steps are used when the production line system is in operation:

[0043] Step S10: The control center controls the rotating shaft 102 to rotate and rise by controlling the traction unit connected to the rotating shaft 102;

[0044] Step S11: The display screen 104 rises as the rotating shaft 102 rotates in step S10, and displays the rising height in real time; at the same time, the homogenizing cutter 105 connected to it also rises together with the display screen 104 and the rotating shaft 102.

[0045] The height display pattern of display screen 104 is as follows:

[0046] When the homogenizing tool 105 is in complete contact with the inner cavity of the carrier plate 106, the value displayed on the display screen 104 is 0.

[0047] When the height value displayed on the screen 104 equals the thickness value of the adhesive paste process, it is considered that the homogenizing tool 105 has risen to the correct position.

[0048] Once the homogenizing cutter 105 has reached its designated position, it will stop rising.

[0049] Step S12: Product delivery: After the homogenizing cutter 105 is in place, the high-precision ceramic base product is conveyed to the vicinity of the robot arm located above the carrier plate 106 via the conveyor track. During this process, it passes through an image recognition device to identify and correct the product's coating area.

[0050] Step S13: Dipping in medium: When the high-precision ceramic base product arrives near the robot arm, the robot arm grabs the high-precision ceramic base product to be coated and places the area to be coated parallel to the top of the carrier 106 to dip in the adhesive paste in the carrier 106.

[0051] Step S14: Finished Product Packaging: The robotic arm matches and packages the high-precision ceramic base product coated with liquid medium with other products.

[0052] Therefore, by improving the operating parameters of the coating process in the equipment, the dosage and structure of the coating paste can be precisely controlled within a stable range, making the production operation simpler and more standardized, and ensuring the quality of batch sealing.

[0053] This production line system includes the same structure and beneficial effects as the homogenizing device in the foregoing embodiments. The structure and beneficial effects of the homogenizing device have been described in detail in the foregoing embodiments and will not be repeated here.

[0054] The above description is merely an embodiment of this application and is not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application.

Claims

1. A homogenizing device, characterized in that, include: A support platform and a rotating tray located on one side of the support platform, the tray being used to hold adhesive paste, a lifting mechanism being provided on the support platform, the lifting direction of the lifting mechanism being perpendicular to the rotation plane of the tray, the lifting mechanism being connected to a homogenizing blade, the homogenizing blade extending above the tray, the lifting mechanism controlling the distance between the homogenizing blade and the tray, so as to homogenize the adhesive paste in the tray through the homogenizing blade.

2. The homogenizing device according to claim 1, characterized in that, The carrier disk is provided with a carrier disk shaft, which is driven to drive the carrier disk to rotate.

3. The homogenizing device according to claim 1 or 2, characterized in that, The lifting mechanism includes a rotating shaft, which is threadedly connected to the support platform.

4. The homogenizing device according to claim 3, characterized in that, The rotating shaft is also connected to a traction unit, which is used to drive the rotating shaft to move.

5. The homogenizing device according to claim 3, characterized in that, A fixed shaft is also provided on the rotating shaft, and the fixed shaft is connected to the homogenizing tool.

6. The homogenizing device according to claim 4, characterized in that, It also includes a control center, which is electrically connected to the traction unit and the drive mechanism connected to the carrier plate, to control the rotation of the rotating shaft and the rotation of the carrier plate.

7. The homogenizing device according to claim 6, characterized in that, The lifting mechanism is also equipped with a display screen and a sensor. The display screen and the sensor are electrically connected to the control center. The sensor is used to sense the lifting height of the lifting mechanism, and the display screen is used to display the lifting height of the lifting mechanism.

8. The homogenizing device according to claim 3, characterized in that, The end of the rotating shaft is also provided with a control knob, which can be used to manually control the raising and lowering of the rotating shaft.

9. A production line system, characterized in that, The device includes a conveyor track and a homogenizing apparatus as described in any one of claims 1 to 8. The conveyor track is used to convey the product to the carrier plate of the homogenizing apparatus. The carrier plate is also provided with a robotic arm, which grabs the product from the conveyor track and places it on the carrier plate to pick up the adhesive paste in the carrier plate.

10. The production line system according to claim 9, characterized in that, It also includes an image recognizer disposed on one side of the carrier to identify the area to be coated on the product.

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