Automatic device for MLCC row sheet

Abstract

The utility model discloses an automatic device for MLCC chip arranging, relates to MLCC chip arranging technical field, including adsorption chip arranging assembly, adsorption chip arranging assembly includes base, is provided with the support plate at base top, is provided with conveying assembly for conveying at support plate one side, is provided with support frame at base top, is provided with electric sliding seat at support frame one side, is provided with connecting frame at electric sliding seat one side, is provided with fixed plate at connecting frame bottom, and a plurality of groups of stand column are arranged in proper order at fixed plate bottom, is provided with connecting plate at stand column bottom, and is provided with electromagnet at connecting plate top. The utility model discloses through setting up adsorption chip arranging assembly can utilize the magnetic force of adsorption board and cooperate the magnetic force of MLCC material to complete convenient adsorption chip arranging, can effectively improve the efficiency, need not manual operation, solve the problem that artificial efficiency is lower and cannot complete large -scale production, can increase the precision of chip arranging simultaneously, avoid the situation that the yield rate fluctuation appears.

Description

Technical Field

[0001] This utility model relates to the field of MLCC wafer arrangement technology, and in particular to an automatic device for MLCC wafer arrangement. Background Technology

[0002] MLCCs are among the most widely used passive components in modern electronic circuits, boasting advantages such as small size, large capacitance, and high stability. Their manufacturing process is extremely complex and precise, primarily involving: dielectric slurry preparation, casting, internal electrode printing, stacking, lamination, cutting, adhesive removal, sintering, end electrode coating, electroplating, and testing. The "layout" process, also known as "mounting" or "layout," specifically refers to the orderly placement of pre-sintered green ceramic blocks (tiny cubes formed after lamination and cutting) into specific positions on a sintering plate (or firing plate). This process is crucial in connecting the preceding forming process with the subsequent sintering process, and its quality and efficiency directly impact product yield, production efficiency, and production costs.

[0003] Currently, MLCCs typically require manual operation during wafer layout. This method is inefficient, with a limited number of wafers per person per day, which cannot meet the needs of modern large-scale production. Furthermore, it is easily affected by operator fatigue, skill level, and emotional fluctuations, making it difficult to maintain consistent placement, angle, and force, resulting in large fluctuations in product yield. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automatic device for MLCC stacking.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automatic device for MLCC stacking includes an adsorption stacking assembly. The adsorption stacking assembly includes a base, a support plate on the top of the base, a conveying assembly on one side of the support plate, a support frame on the top of the base, an electric slide on one side of the support frame, a connecting frame on one side of the electric slide, a fixing plate at the bottom of the connecting frame, several sets of columns arranged sequentially at the bottom of the fixing plate, a connecting plate at the bottom of the columns, an electromagnet on the top of the connecting plate, several sets of electromagnets arranged sequentially, an adsorption plate detachably attached to the bottom of the electromagnet, and a feeding assembly for centralized feeding and a vibration assembly for vibration dispersion on one side of the support plate.

[0007] As a further embodiment of this utility model: the conveying assembly includes a first motor compartment, which is installed on one side of a support plate. Two sets of first output shafts are connected to the output end of one side of the first motor compartment. One end of each first output shaft is rotatably mounted through the support plate. A pulley is mounted on the first output shaft, and a first conveyor belt is mounted through the pulley. A second motor compartment is installed on one side of the support plate. Two sets of second output shafts are connected to the output end of one side of the second motor compartment. One end of each second output shaft is rotatably mounted through the support plate. A pulley is also mounted on the second output shaft, and a second conveyor belt is mounted through the pulley on the second output shaft. Two sets of blocking frames are installed on one side of the support plate, and the positions of the two sets of blocking frames are adapted to the first and second conveyor belts, respectively. A guide plate is installed on one side of the support plate, and the position of the guide plate is adapted to the first and second conveyor belts.

[0008] As a further embodiment of this utility model: the feeding assembly includes a fixed bracket, which is installed on the top of the support plate. A limit frame is provided on one side of the fixed bracket, and a feeding funnel is installed through the limit frame. The position of the feeding funnel is adapted to the first conveyor belt.

[0009] As a further embodiment of this utility model: the vibration component includes a speed-regulating motor, which is mounted on one side of the support plate. The output end of the speed-regulating motor is connected to a mounting shaft, one end of which is rotatably disposed through the support plate, and a cam is provided on the mounting shaft.

[0010] As a further improvement of this utility model: a support platform is provided on the top of the base, and the size of the support platform is adapted to the adsorption plate.

[0011] As a further embodiment of this utility model: a rotary motor is provided on the top of the base, and a rotary shaft is connected to the output end of the rotary motor. A rotary frame is provided on the rotary shaft. The rotary frame is L-shaped, and a gripping disc is installed through the rotary frame. Several sets of mechanical grippers are provided at the bottom of the gripping disc.

[0012] As a further improvement of this utility model: the cam is arranged in a circular pattern with four sets of protrusions, and the corners of the protrusions are provided with arc-shaped curved surfaces.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. By setting up an adsorption and arrangement component, the magnetic force of the adsorption plate can be combined with the magnetic force of the MLCC material to complete the convenient adsorption and arrangement of the MLCC, which can effectively improve efficiency, eliminate the need for manual operation, solve the problem of low manual efficiency and inability to complete large-scale production, and increase the accuracy of arrangement, avoiding fluctuations in yield.

[0015] 2. By setting up a rotatable rotating frame in conjunction with the mechanical gripper at the bottom of the gripping tray, the adsorption plate can be quickly placed and transferred without manual operation, thereby effectively improving the efficiency of plate arrangement.

[0016] 3. The four sets of protrusions around the cam can increase the vibration frequency and effect of the first conveyor belt during rotation, and the arc-shaped surface can reduce friction with the first conveyor belt, thereby effectively extending the service life and greatly reducing wear. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main view of an automatic device for MLCC stacking proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the gripping part of an automatic device for MLCC stacking proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the conveying part of an automatic device for MLCC stacking proposed in this utility model;

[0020] Figure 4 This is a schematic diagram of the vibration section of an automatic device for MLCC stacking proposed in this utility model.

[0021] In the diagram: 1. Base; 2. Rotary motor; 3. Rotary shaft; 4. Rotary frame; 5. Gripping disc; 6. Fixing plate; 7. Support frame; 8. Electric slide; 9. Connecting frame; 10. Guide plate; 11. Discharge hopper; 12. Limiting frame; 13. Fixing bracket; 14. First conveyor belt; 15. First output shaft; 16. Support plate; 17. Speed-regulating motor; 18. Second output shaft; 19. Adsorption plate; 20. Electromagnet; 21. Blocking frame; 22. Support platform; 23. Second conveyor belt; 24. First motor compartment; 25. Second motor compartment; 26. Connecting plate; 27. Cam; 28. Mounting shaft. Detailed Implementation

[0022] The technical solution of this utility model will be further described in detail below with reference to specific embodiments.

[0023] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0024] Example 1

[0025] An automatic device for MLCC stacking, such as Figure 1-4 As shown, the device includes an adsorption sheet assembly, which includes a base 1. A support plate 16 is provided on the top of the base 1. A conveying assembly for conveying is provided on one side of the support plate 16. A support frame 7 is provided on the top of the base 1. An electric slide 8 is provided on one side of the support frame 7. A connecting frame 9 is provided on one side of the electric slide 8. A fixing plate 6 is provided at the bottom of the connecting frame 9. Several sets of columns are arranged sequentially at the bottom of the fixing plate 6. A connecting plate 26 is provided at the bottom of the columns. An electromagnet 20 is provided on the top of the connecting plate 26. Several sets of electromagnets 20 are arranged sequentially. An adsorption plate 19 is detachably provided at the bottom of the electromagnet 20. A feeding assembly for centralized feeding and a vibration assembly for vibration dispersion are provided on one side of the support plate 16.

[0026] In use, the MLCC material is fed into the feeding assembly and conveyed to the conveying assembly. During conveying, the MLCC material is vibrated by the vibration assembly to evenly disperse it and prevent accumulation that could affect adsorption and film formation. The electric slide 8 controls the movement of the connecting frame 9 and the fixing plate 6. Moving the fixing plate 6 moves the position of the connecting plate 26. Moving the connecting plate 26 away from the conveying assembly allows the adsorption plate 19 to be mounted on it. The adsorption plate 19 contains magnetic material; energizing the electromagnet 20 at the top of the connecting plate 26 generates magnetism, allowing the connecting plate 26 to adsorb and fix the adsorption plate 19 upon contact. After fixing, the adsorption plate 19 and the connecting plate 26 can be controlled to move to the conveying component. The MLCC material can be adsorbed by the magnetism of the adsorption plate 19. The MLCC material has a certain magnetism and will be attracted to the adsorption plate 19. By adsorbing it onto the adsorption plate 19, the wafer arrangement can be completed quickly, which can effectively improve efficiency. At the same time, no manual operation is required, which solves the problem of low manual efficiency and inability to complete large-scale production. It can also increase the accuracy of wafer arrangement and avoid fluctuations in yield. After the wafer arrangement is completed by adsorption, the adsorption plate 19 is controlled to move away from the conveying component and the power supply of the electromagnet 20 is disconnected, thereby releasing the fixation of the adsorption plate 19 and making it easy to remove it. After removal, it can be piled up and collected. After a large amount is collected, it can be transported to the sintering area for sintering treatment.

[0027] The conveying assembly includes a first motor compartment 24, which is mounted on one side of a support plate 16. Two sets of first output shafts 15 are connected to the output end of one side of the first motor compartment 24. One end of each first output shaft 15 is rotatably mounted through the support plate 16. Each first output shaft 15 has a pulley, through which a first conveyor belt 14 is mounted. A second motor compartment 25 is located on one side of the support plate 16. Two sets of second output shafts 18 are connected to the output end of one side of the second motor compartment 25. One end of each second output shaft 18 is rotatably mounted through the support plate 16. Each second output shaft 18 also has a pulley, through which a second conveyor belt 23 is mounted. Two sets of blocking frames 21 are located on one side of the support plate 16, their positions adapted to the first conveyor belt 14 and the second conveyor belt 23, respectively. A guide plate 10 is located on one side of the support plate 16, its position adapted to the first conveyor belt 14 and the second conveyor belt 23.

[0028] In operation, the motors in the first motor compartment 24 and the second motor compartment 25 are activated to control the rotation of the first output shaft 15 and the second output shaft 18. The rotation of the first output shaft 15 and the second output shaft 18 drives the pulleys, synchronously controlling the rotation of the first conveyor belt 14 and the second conveyor belt 23. MLCC material discharged by the unloading assembly falls onto the first conveyor belt 14, which then transports it. A set of blocking frames 21 blocks the MLCC material during transport, organizing the disordered material and ensuring it is evenly arranged and adjusted to a suitable angle. After arrangement and angle adjustment, the continuously transported MLCC material from the bottom layer will evenly flow from the arranged MLCC material. The MLCC materials pass through the conveyor belt, and the passing MLCC materials are relatively neat and have consistent angles. The guide plate 10 can assist in the conveying. The MLCC materials passing through a set of blocking frames 21 will slide off the guide plate 10 onto the second conveyor belt 23 for continued conveying. When the connecting frame 9 moves, the adsorption plate 19 can be moved to the second conveyor belt 23. The second conveyor belt 23 can convey the MLCC materials, and the other set of blocking frames 21 can block the MLCC materials. After blocking, the materials can be evenly arranged. After arrangement, the adsorption plate 19 can adsorb the neatly arranged MLCC materials. After adsorption, the MLCC materials can be arranged. After adsorption, the empty areas can be filled by the continuous conveying of the second conveyor belt 23, which facilitates the subsequent adsorption and arrangement.

[0029] The feeding assembly includes a fixed bracket 13, which is installed on the top of the support plate 16. A limit frame 12 is provided on one side of the fixed bracket 13, and a feeding funnel 11 is installed through the limit frame 12. The position of the feeding funnel 11 is adapted to the first conveyor belt 14.

[0030] When in use, the MLCC material that needs to be arranged can be poured into the feeding funnel 11. After pouring, it can be sent to the first conveyor belt 14 through the opening at the bottom of the feeding funnel 11. After the feeding is completed, the first conveyor belt 14 can be started to transport the material. The feeding funnel 11, together with its large opening at the top, makes feeding more convenient and faster.

[0031] The vibration assembly includes a speed-regulating motor 17, which is mounted on one side of the support plate 16. The output end of the speed-regulating motor 17 is connected to a mounting shaft 28. One end of the mounting shaft 28 is rotatably disposed through the support plate 16, and a cam 27 is provided on the mounting shaft 28.

[0032] In use, the size and position of the cam 27 are adapted to the first conveyor belt 14. The speed-regulating motor 17 can start and control the rotation of the mounting shaft 28 and the cam 27. The rotation of the cam 27 can cause the first conveyor belt 14 to vibrate. After the MLCC material is conveyed onto the first conveyor belt 14, it can be sorted by vibration. With the help of the blocking frame 21, the angle correction and arrangement can be completed quickly, making the arrangement of the sheets more convenient.

[0033] To facilitate the replacement of the adsorption plate 19, such as Figure 2 As shown, a support platform 22 is provided on the top of the base 1, and the size of the support platform 22 is adapted to the adsorption plate 19.

[0034] In use, the adsorption plate 19 can be moved to the support platform 22 by the connecting frame 9. After it is moved into place, the power supply of the electromagnet 20 is turned off, and the adsorption plate 19 with the plate arrangement completed can be placed on the support platform 22. After placement, it is easy to remove and collect. After removal, a new adsorption plate 19 can be placed on the support platform 22. After placement, the adsorption plate 19 can be easily adsorbed and fixed by the connecting plate 26.

[0035] To assist in the replacement of the adsorption plate 19, such as... Figure 1 , 2 As shown in Figure 4, a rotary motor 2 is installed on the top of the base 1. A rotary shaft 3 is connected to the output end of the rotary motor 2. A rotary frame 4 is installed on the rotary shaft 3. The rotary frame 4 is L-shaped. A gripping disc 5 is installed through the rotary frame 4. Several sets of mechanical grippers are installed at the bottom of the gripping disc 5.

[0036] In use, the position of the gripping disc 5 can be adjusted by starting the rotary motor 2 to control the rotation of the rotating shaft 3 and the rotating frame 4. By controlling the rotation of the gripping disc 5, the two sets of gripping discs 5 can be moved synchronously. The mechanical gripper of one set of gripping discs 5 can grip and fix the adsorption plate 19 to be replaced. The other set of gripping discs 5 can grip the adsorption plate 19 that has been arranged on the support platform 22. After that, by rotating the gripping disc 5 to change its position, the adsorption plate 19 to be replaced can be moved to the support platform 22. At the same time, the adsorption plate 19 that has been arranged can be transferred from the support platform 22. After the transfer, the gripping and fixing can be released to facilitate its stacking and collection. Releasing the mechanical gripper of the other set of gripping discs 5 can lower the adsorption plate 19. After being lowered, the adsorption plate 19 falls on the support platform 22, which facilitates the movement of the connecting plate 26 for adsorption and fixing. The transfer and replacement of the adsorption plate 19 can be completed automatically without manual operation, thereby effectively increasing the arrangement efficiency.

[0037] Example 2

[0038] To increase the frequency and effect of vibration, refer to... Figure 3 An automatic device for MLCC stacking is provided. Compared with embodiment 1, this embodiment has the following improvements: the cam 27 is arranged in a circular pattern with four sets of protrusions, and the corners of the protrusions are provided with arc-shaped curved surfaces.

[0039] During use, the four sets of protrusions around the cam 27 can increase the vibration frequency and effect of the first conveyor belt 14 when it rotates. The arc-shaped surface can reduce the friction between the cam and the first conveyor belt 14, thereby effectively extending the service life and greatly reducing wear.

[0040] The above description is only a preferred embodiment of the present utility model. For parts that do not require creative effort in circuit control, signal control and transmission, please refer to the prior art. However, the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic device for MLCC stacking, characterized in that, The device includes an adsorption sheet assembly, which includes a base (1), a support plate (16) on the top of the base (1), a conveying assembly for conveying on one side of the support plate (16), a support frame (7) on the top of the base (1), an electric slide (8) on one side of the support frame (7), a connecting frame (9) on one side of the electric slide (8), a fixing plate (6) at the bottom of the connecting frame (9), several sets of columns arranged sequentially at the bottom of the fixing plate (6), a connecting plate (26) at the bottom of the columns, an electromagnet (20) on the top of the connecting plate (26), several sets of electromagnets (20) arranged sequentially, an adsorption plate (19) detachably provided at the bottom of the electromagnet (20), and a feeding assembly for centralized feeding and a vibration assembly for vibration dispersion on one side of the support plate (16).

2. The automatic device for MLCC stacking according to claim 1, characterized in that, The conveying assembly includes a first motor housing (24), which is mounted on one side of a support plate (16). Two sets of first output shafts (15) are connected to the output end of one side of the first motor housing (24). One end of each first output shaft (15) is rotatably inserted through the support plate (16). A pulley is mounted on each first output shaft (15), and a first conveyor belt (14) is mounted on the pulley. A second motor housing (25) is located on one side of the support plate (16). Two sets of second output shafts (18) are connected to the output end of one side of the second motor housing (25). One end of the second output shaft (18) is rotatably connected through the support plate (16). The second output shaft (18) is also equipped with a pulley. The second conveyor belt (23) is installed through the pulley on the second output shaft (18). Two sets of blocking frames (21) are provided on one side of the support plate (16). The positions of the two sets of blocking frames (21) are adapted to the first conveyor belt (14) and the second conveyor belt (23) respectively. A guide plate (10) is provided on one side of the support plate (16). The position of the guide plate (10) is adapted to the first conveyor belt (14) and the second conveyor belt (23).

3. The automatic device for MLCC stacking according to claim 1, characterized in that, The feeding assembly includes a fixed bracket (13), which is installed on the top of the support plate (16). A limit frame (12) is provided on one side of the fixed bracket (13), and a feeding funnel (11) is installed through the limit frame (12). The position of the feeding funnel (11) is adapted to the first conveyor belt (14).

4. The automatic device for MLCC stacking according to claim 1, characterized in that, The vibration assembly includes a speed-regulating motor (17), which is mounted on one side of the support plate (16). The output end of the speed-regulating motor (17) is connected to a mounting shaft (28). One end of the mounting shaft (28) is rotatably inserted through the support plate (16), and a cam (27) is provided on the mounting shaft (28).

5. An automatic device for MLCC stacking according to claim 4, characterized in that, The base (1) is provided with a support platform (22) on top, and the size of the support platform (22) is adapted to the adsorption plate (19).

6. An automatic device for MLCC stacking according to claim 1, characterized in that, The base (1) is equipped with a rotary motor (2) at the top. The output end of the rotary motor (2) is connected to a rotary shaft (3). A rotary frame (4) is installed on the rotary shaft (3). The rotary frame (4) is L-shaped. A gripping disc (5) is installed through the rotary frame (4). Several sets of mechanical grippers are installed at the bottom of the gripping disc (5).

7. An automatic device for MLCC stacking according to claim 4, characterized in that, The cam (27) is arranged in a circular pattern with four sets of protrusions, and the corners of the protrusions are provided with arc-shaped surfaces.

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