A sludge removal device for water treatment in water plants
Patent Information
- Application Number
- CN202522532145.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-11-28
AI Technical Summary
Existing water treatment equipment requires draining the water from the sedimentation tank before scraping off sludge, which affects the sedimentation and treatment of wastewater.
Design a sludge removal device for water treatment in a water plant. The device uses the filter holes in the scraper and the drainage holes in the baffle to achieve solid-liquid separation of sludge and sewage. An electric push rod controls the baffle to lift and lower to block the filter holes. The scraper is driven to move by the guide rod and the roller to achieve automatic discharge of sludge.
The automatic discharge of sludge does not affect the normal operation of sewage treatment, improves work efficiency, and avoids sewage loss.
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Figure CN224930311U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wastewater treatment technology, specifically to a sludge removal device for water treatment in water plants. Background Technology
[0002] Pollutants such as suspended solids, organic matter, nitrogen, and phosphorus in wastewater can lead to eutrophication, blackening and odor, or ecological damage if directly discharged into natural water bodies. Therefore, it is necessary to remove or transform pollutants in wastewater through physical, chemical, and biological treatment processes to make it meet discharge standards or reuse requirements, thereby protecting the water environment.
[0003] Application No. 202422884638.8 discloses a sludge scraping device for a sedimentation tank in wastewater treatment. By setting a motor to drive a drive rod to make a rotating gear rotate at a constant speed, the rotating gear causes a brake tooth plate to gradually move to the other end of the sedimentation tank. The movement of the brake tooth plate causes a telescopic sludge scraper to move along with it. The telescopic sludge scraper is used to quickly scrape off the sludge settled at the bottom of the sedimentation tank, thereby improving work efficiency.
[0004] The above-mentioned device requires the water in the sedimentation tank to be drained before the sludge is scraped off, which will affect the sewage sedimentation and treatment. In view of this situation, this solution designs a sludge removal device for water treatment in water plants. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a sludge removal device for water treatment in water plants, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a sludge removal device for water treatment in a water plant, comprising a sedimentation tank, a sedimentation trough inside the sedimentation tank, a drain outlet inside the sedimentation tank and on one side of the sedimentation trough, a scraper slidably connected inside the sedimentation trough, a support frame fixedly connected to the top of the scraper, multiple filter holes inside the scraper, guide rods installed on corresponding sides of the sedimentation tank, two guide rods passing through corresponding sides of the support frame, an electric push rod installed on the top of the support frame, a baffle fixedly connected to the output end of the electric push rod and on one side of the scraper, multiple drainage holes inside the baffle, the multiple drainage holes being aligned with the positions of the multiple filter holes.
[0007] Preferably, guide wheels are installed at the top of both ends of the sedimentation tank, and brackets are installed at both ends of the sedimentation tank. Rollers are rotatably connected to the inner side of the brackets, and traction belts are wound around the outer side of the rollers. One end of each of the two traction belts is fixedly connected to the corresponding sides of the support frame. A first motor is installed on the outer side of the brackets, and the output end of the first motor is fixedly connected to the rollers through a coupling.
[0008] Preferably, the sewage outlet is internally rotatably connected to a rotating shaft, and a sealing plate is installed on the outside of the rotating shaft. The sealing plate is in contact with the sewage outlet. A self-locking motor is installed on one side of the sedimentation tank, and the output end of the self-locking motor is fixedly connected to the rotating shaft through a coupling.
[0009] Preferably, a conveyor is installed on one side of the sedimentation tank located at the sewage outlet, and a collection box is placed on the side of the conveyor away from the sedimentation tank. Two conveying rollers are rotatably connected to the inner side of the conveyor, and a conveyor belt is sleeved on the outer side of the two conveying rollers. Multiple equidistant limiting plates are fixedly connected to the surface of the conveyor belt. A second motor is installed on the outer wall of the conveyor, and the output end of the second motor is fixedly connected to one of the conveying rollers through a coupling.
[0010] Preferably, the support frame has limit holes on both sides corresponding to the electric push rod inside, and a limit rod is slidably connected inside the limit hole, with one end of the limit rod fixedly connected to the baffle.
[0011] Preferably, a power supply assembly is installed on the top of the support frame and on one side of the limiting rod. The power supply assembly is equipped with power sources that provide power to the electric push rod, the first motor, and the second motor, respectively, inside the sedimentation tank and outside the conveyor.
[0012] Preferably, a controller is installed on one side of the sedimentation tank and on top of the self-locking motor.
[0013] Preferably, a rubber sealing ring is provided on the outer side of the sealing plate.
[0014] This utility model provides a sludge removal device for water treatment in water plants, which has the following beneficial effects: 1. This sludge removal device for water treatment in water plants automatically separates sludge and wastewater by aligning multiple filter holes in the scraper and multiple drainage holes in the baffle. Simultaneously, the baffle rises and falls under the action of an electric push rod, causing the drainage holes to align with the filter holes. The remaining area of the baffle then blocks the filter holes, preventing wastewater from being discharged and facilitating sludge discharge. This eliminates the need for premature wastewater discharge and interruption of normal wastewater sedimentation, thus ensuring the smooth operation of wastewater treatment.
[0015] 2. This sludge removal device for water treatment in water plants uses guide rods on both sides of the sedimentation tank to pass through the top support frame of the scraper, and two sets of rollers to pull the traction belt, which facilitates the displacement of the scraper. In addition, the sealing plate inside the sewage outlet controls the opening and closing of the sewage outlet by rotation, and can also assist in the discharge of sludge and prevent sludge from clogging the sewage outlet. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram illustrating the operation of this utility model; Figure 3 This is a side view of the present invention; Figure 4 This utility model Figure 1 Enlarged view of point A in the middle.
[0017] In the diagram: 1. Sedimentation tank; 2. Sedimentation trough; 3. Scraper; 4. Support frame; 5. Guide rod; 6. Filter hole; 7. Guide wheel; 8. Bracket; 9. Roller; 10. Traction belt; 11. First motor; 12. Electric push rod; 13. Baffle; 14. Drain hole; 15. Sewage outlet; 16. Rotating shaft; 17. Sealing plate; 18. Self-locking motor; 19. Conveyor; 20. Collection box; 21. Conveying roller; 22. Conveyor belt; 23. Limiting plate; 24. Second motor; 25. Limiting hole; 26. Limiting rod; 27. Rubber sealing ring; 28. Power supply assembly; 29. Controller. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0019] Please see Figures 1 to 4This utility model provides a technical solution: a sludge removal device for water treatment in a water plant, including a sedimentation tank 1, a sedimentation trough 2 inside the sedimentation tank 1, a drain outlet 15 inside the sedimentation tank 1 and located on one side of the sedimentation trough 2, a scraper 3 slidably connected inside the sedimentation trough 2, a support frame 4 fixedly connected to the top of the scraper 3, and multiple filter holes 6 inside the scraper 3. Guide rods 5 are installed on corresponding sides of the sedimentation tank 1, and the two guide rods 5 pass through the corresponding sides of the support frame 4, so that while the scraper 3 is moving, it automatically scrapes off the sludge in the sedimentation trough 2, filters the sewage through the multiple filter holes 6, intercepts the sludge, and pushes the sludge to be discharged to the drain outlet 15. Guide wheels 7 are installed on the top of both ends of the sedimentation tank 1. A bracket 8 is installed, with a roller 9 rotatably connected to the inner side of the bracket 8. Traction belts 10 are wound around the outer side of the roller 9. One end of each traction belt 10 is fixedly connected to the corresponding sides of the support frame 4. A first motor 11 is installed on the outer side of the bracket 8. The output end of the first motor 11 is fixedly connected to the roller 9 via a coupling, driving the two rollers 9 to rotate, allowing them to wind or unwind the two traction belts 10, thus displacing the support frame 4 and the scraper 3. An electric push rod 12 is installed on the top of the support frame 4. A baffle 13 is fixedly connected to the output end of the electric push rod 12, located on one side of the scraper 3. Multiple drainage holes 14 are provided inside the baffle 13, aligned with multiple filter holes 6 to prevent obstruction of the filter holes 6 from allowing wastewater to enter. During filtration, the baffle 13 can be displaced under the action of the electric push rod 12, causing the multiple drain holes 14 to be misaligned with the multiple filter holes 6. The remaining part of the baffle 13 then blocks the filter holes 6, separating the sewage from the sludge. This helps to prevent a large amount of untreated sewage from flowing out when the sludge is discharged. Limiting holes 25 are provided inside the support frame 4 on both sides corresponding to the electric push rod 12. Limiting rods 26 are slidably connected inside the limiting holes 25. One end of the limiting rods 26 is fixedly connected to the baffle 13, which helps to increase the stability of the baffle 13 in raising and lowering. A rotating shaft 16 is rotatably connected inside the sewage outlet 15. A sealing plate 17 is installed on the outside of the rotating shaft 16. The sealing plate 17 fits against the sewage outlet 15, and a rubber sealing ring is provided on the outside of the sealing plate 17. 27. This design helps increase the sealing between the sedimentation tank 1 and the discharge outlet 15, preventing sewage leakage. A self-locking motor 18 is installed on one side of the sedimentation tank 1. The output end of the self-locking motor 18 is fixedly connected to the rotating shaft 16 via a coupling, driving the rotating shaft 16 to rotate and causing the sealing plate 17 to flip, facilitating the control of the opening and closing of the discharge outlet 15 and assisting in the discharge of sludge. A conveyor 19 is installed on the side of the sedimentation tank 1 located at the discharge outlet 15. A collection box 20 is placed on the side of the conveyor 19 away from the sedimentation tank 1. Two conveying rollers 21 are rotatably arranged inside the conveyor 19, and a conveyor belt 22 is sleeved on the outside of the two conveying rollers 21. Multiple equidistant limiting plates 23 are fixedly connected to the surface of the conveyor belt 22, facilitating the transport of the discharged sludge to the collection box 20 for sludge collection and sorting.A second motor 24 is installed on the outer wall of the conveyor 19. The output end of the second motor 24 is fixedly connected to one of the conveyor rollers 21 via a coupling, providing power for the rotation of the conveyor roller 21 and the operation of the conveyor belt 22. A power supply assembly 28 is installed on the top of the support frame 4, located on one side of the limit rod 26. Power supplies providing power to the electric push rod 12, the first motor 11, and the second motor 24 are respectively provided inside the power supply assembly 28 and on the outside of the sedimentation tank 1 and the conveyor 19. A controller 29 is installed on one side of the sedimentation tank 1, located on top of the self-locking motor 18.
[0020] In summary, this sludge removal device for water treatment in a water plant operates by starting two first motors 11, which drive two rollers 9 to rotate, winding one traction belt 10 and unwinding the other. This causes one traction belt 10 to pull the support frame 4 towards the discharge port 15, while the other traction belt 10 releases the support frame 4. This allows the scraper 3 at the bottom of the support frame 4 to scrape off the sludge settled in the sedimentation tank 2 within the sedimentation tank 1. Since the multiple filter holes 6 in the scraper 3 are aligned with the multiple drainage holes 14 in the baffle 13, the wastewater passes directly through the filter holes 6 and drainage holes 14 for filtration. When the scraper 3 approaches the drain outlet 15 to a short distance, the electric push rod 12 drives the baffle 13 to move, causing the multiple drain holes 14 to be misaligned with the multiple filter holes 6. The baffle 13 blocks the multiple filter holes 6, dividing the sedimentation tank 2 into two separate spaces, separating the filtered sewage from the scraped sludge. The self-locking motor 18 drives the rotating shaft 16 to rotate, causing the sealing plate 17 inside the drain outlet 15 to flip, opening the drain outlet 15. With the scraper 3 pushing the sludge, the sludge is discharged. The running conveyor belt 22 transports the discharged sludge to the collection box 20 through multiple limit plates 23.
[0021] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The installation methods between equipment are also the same as conventional installation methods in the prior art. For example, the two ends of the shaft-shaped parts are connected by bearings, the connection position of the valve component is provided with anti-leakage rubber strips, the outside of the threaded rod or screw is provided with dust cover, and the equipment can be driven by either built-in battery or external power supply. The control method is automatic control by a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, this utility model will not explain the control method and circuit connection in detail. The external controller mentioned in the specification can play a control role for the electrical components mentioned in this article, and the external controller is a conventional known device.
[0022] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A sludge removal device for water treatment in a water plant, comprising a sedimentation tank (1), characterized in that: A sedimentation tank (2) is provided inside the sedimentation tank (1). A drain outlet (15) is provided inside the sedimentation tank (1) and on one side of the sedimentation tank (2). A scraper (3) is slidably connected inside the sedimentation tank (2). A support frame (4) is fixedly connected to the top of the scraper (3). Multiple filter holes (6) are provided inside the scraper (3). Guide rods (5) are installed on both sides of the sedimentation tank (1). The two guide rods (5) pass through the corresponding sides of the support frame (4). An electric push rod (12) is installed on the top of the support frame (4). A baffle (13) is fixedly connected to the output end of the electric push rod (12) and on one side of the scraper (3). Multiple drain holes (14) are provided inside the baffle (13). The multiple drain holes (14) are aligned with the multiple filter holes (6).
2. The sludge removal device for water treatment in a water plant according to claim 1, characterized in that: Guide wheels (7) are installed on the top of both ends of the sedimentation tank (1). Supports (8) are installed on both ends of the sedimentation tank (1). Rollers (9) are rotatably connected to the inner side of the support (8). Traction belts (10) are wound around the outer side of the rollers (9). One end of each of the two traction belts (10) is fixedly connected to the corresponding sides of the support frame (4). A first motor (11) is installed on the outer side of the support (8). The output end of the first motor (11) is connected to the rollers (9) through a coupling.
3. A sludge removal device for water treatment in a water plant according to claim 1, characterized in that: The drain outlet (15) is rotatably connected to a rotating shaft (16), and a sealing plate (17) is installed on the outside of the rotating shaft (16). The sealing plate (17) is in contact with the drain outlet (15). A self-locking motor (18) is installed on one side of the sedimentation tank (1). The output end of the self-locking motor (18) is fixedly connected to the rotating shaft (16) through a coupling.
4. A sludge removal device for water treatment in a water plant according to claim 1, characterized in that: A conveyor (19) is installed on one side of the sedimentation tank (1) at the sewage outlet (15). A collection box (20) is placed on the side of the conveyor (19) away from the sedimentation tank (1). Two conveying rollers (21) are rotatably connected to the inner side of the conveyor (19). A conveyor belt (22) is sleeved on the outer side of the two conveying rollers (21). Multiple equidistant limiting plates (23) are fixedly connected to the surface of the conveyor belt (22). A second motor (24) is installed on the outer wall of the conveyor (19). The output end of the second motor (24) is fixedly connected to one of the conveying rollers (21) through a coupling.
5. A sludge removal device for water treatment in a water plant according to claim 1, characterized in that: Limiting holes (25) are provided inside the support frame (4) and on both sides corresponding to the electric push rod (12). A limiting rod (26) is slidably connected inside the limiting hole (25), and one end of the limiting rod (26) is fixedly connected to the baffle (13).
6. A sludge removal device for water treatment in a water plant according to claim 5, characterized in that: A power supply assembly (28) is installed on the top of the support frame (4) and on one side of the limiting rod (26). The power supply assembly (28) and the outside of the sedimentation tank (1) and the conveyor (19) are respectively provided with power supplies to provide power to the electric push rod (12), the first motor (11) and the second motor (24).
7. A sludge removal device for water treatment in a water plant according to claim 3, characterized in that: A controller (29) is installed on one side of the sedimentation tank (1) and on top of the self-locking motor (18).
8. A sludge removal device for water treatment in a water plant according to claim 3, characterized in that: A rubber sealing ring (27) is provided on the outer side of the sealing plate (17).
Citation Information
Patent Citations
Sludge scraping device for sewage treatment sedimentation tank
CN223490473U
