Electric motor with encoder

Abstract

electric motor (50) with a fan cover (35) having a grid structure and an encoder (219), wherein a retaining means (362) is attached to a sensor housing part, wherein the holding element (362) can be activated, the grid structure includes a recess, a portion of the holding device (362) is at least partially inserted into the recess and the activated retaining element (362) is connected to the fan hood (35) by friction and / or form-fitting means, wherein the retaining means (362) is attached to a free end region of a leg of a U-shaped sheet (222) and another leg of the U-shaped sheet (222) is attached to the sensor housing part, wherein the U-shaped sheet (222) has holes in the leg attached to the sensor housing part wherein a encoder shaft is connected to a shaft of the electric motor (50) in a rotating manner, wherein the encoder shaft is designed as a spreading shaft (221) and is inserted with its free spreading end region into a blind hole bore at one end of the shaft (66), characterized by the fact that a sensor cover (361) or a sensor cover of an external fan is clamped onto the fan cover (35) (35) and at least partially surrounds the sensor to form a housing, wherein the sensor hood (361) or the sensor cover has a recess in a side wall in which a grommet (269) leading a connection cable of the sensor (219) is held, wherein the recess is designed as a longitudinal slot open to an open side of the sensor hood (361) or sensor cover.

Description

[0001] The invention relates to an electric motor with encoder.

[0002] An electric motor with encoder is known from DE 10 2005 009 601 A1.

[0003] A method for monitoring a drive is known from the generic DE 10 2005 009 607 A1.

[0004] A series of electric motors with speed feedback is known from DE 199 24 735 A1.

[0005] A direct drive with rotary encoder is known from DE 10 2004 034 636 A1.

[0006] From DE 299 20 785 U1 an arrangement for torque support of a rotary encoder is known.

[0007] From DE 10 2005 009 601 A1 a drive and a method for monitoring this drive are known.

[0008] An electric motor with a quick-release fan unit is known from DE 10 2006 054 807 A1.

[0009] An electric motor is known from DE 102 05 927 A1.

[0010] The invention is therefore based on the objective of further developing an electric motor with an encoder.

[0011] According to the invention, the problem is solved in the electric motor according to the features specified in claim 1.

[0012] Key features of the invention for the electric motor are that the electric motor comprises a housing, a stator, a rotor, an encoder, and a fan cover, wherein the housing comprises a flange shield, a stator housing, and a bearing shield, wherein the rotor comprises a rotor assembly and a shaft, which has sections of different diameters separated by shaft diameter steps, wherein the fan cover has a grid structure, wherein a retaining means is attached to an encoder housing part, the retaining means is activatable, the grid structure comprises a recess, a portion of the retaining means is at least partially inserted into the recess, and the activated retaining means is frictionally and / or positively connected to the fan cover, wherein the portion is elastically designed, in particular the portion is deflected by a screwed-in activation screw.wherein the retaining means is attached to a free end region of a leg of a U-shaped sheet and another leg of the U-shaped sheet is attached to the sensor housing part, in particular the U-shaped sheet has holes in the leg attached to the sensor housing part, wherein the sensor shaft is designed as an expanding shaft and is inserted with its free expanding end region into a blind hole at one end of the shaft, wherein a sensor hood or a sensor cover of an external fan is clamped onto the fan hood and at least partially surrounds the sensor in a housing-forming manner.

[0013] The advantage here is that the electric motor is simple and cost-effective to manufacture, and the sensor housing can be easily and securely attached to existing components. The activation screws are accessible through the holes for a screw-in tool.

[0014] Key features of the invention for the electric motor are that the electric motor comprises a fan housing with a grid structure and an encoder, wherein a retaining element is attached to a part of the encoder housing, the retaining element is activatable, the grid structure includes a recess, a portion of the retaining element is at least partially inserted into the recess, and the activated retaining element is connected to the fan housing by frictional and / or positive locking. An advantage of this is that the electric motor is simple and cost-effective to manufacture and the encoder housing can be easily and rotationally fixed to existing components.

[0015] In an advantageous embodiment, the sub-section is elastically designed; in particular, the sub-section is deflected by an inserted activation screw. An advantage of this is that the holding element can be reversibly activated after insertion.

[0016] In a further advantageous embodiment, the retaining element is comb-shaped, with one tooth forming the section. The advantage here is that the retaining element has a simple shape and is easy and inexpensive to manufacture.

[0017] In a further advantageous embodiment, the inserted activation screw is screwed between two comb teeth, and the two comb teeth are spaced apart from each other in a V-shape when viewed from above. The advantage of this is that two areas are reversibly connected to the fan cover, and the retaining element can be easily and reversibly activated by screwing the activation screw in and out.

[0018] In a further advantageous embodiment, the holding means is attached to a free end region of a leg of a U-shaped sheet, and another leg of the U-shaped sheet is attached to the encoder housing part; in particular, the U-shaped sheet has holes in the leg attached to the encoder housing part. An advantage of this is that changes in wavelength in the axial direction are absorbed by the U-shaped sheet, and the encoder housing part is essentially rotationally fixed to the fan shroud and thus to the housing of the electric motor.

[0019] In a further advantageous embodiment, a encoder shaft is connected to a shaft of the electric motor and rotates with it. The advantage here is that the encoder can detect the rotational speed, the position of rotation, and the direction of rotation of the shaft and thus of the rotor of the electric motor.

[0020] In a further advantageous embodiment, the encoder shaft is designed as a spreading shaft and is inserted with its freely expandable end section into a blind hole at one end of the shaft. The advantage here is that the encoder is connected to the shaft simply and securely.

[0021] According to the invention, a sensor housing or cover of an external fan is clamped onto the fan housing and at least partially surrounds the sensor, forming a housing. An advantage of this is that the sensor is protected, the sensor housing or cover is firmly connected to the fan housing, and thus its own vibrations are dampened.

[0022] In a further advantageous embodiment, the sensor housing includes an additional grid structure. The advantage here is that the sensor housing has the same shape as the fan housing and is therefore easy and inexpensive to manufacture.

[0023] In a further advantageous embodiment, the grid structure and the additional grid structure include further recesses. The advantage here is that air can flow through the sensor housing and the fan housing.

[0024] According to the invention, the sensor housing or cover has a recess in one side wall in which a grommet, which guides a connecting cable of the sensor, is held. In particular, the recess is designed as a longitudinal slot open to one side of the sensor housing or cover. An advantage of this is that the grommet dampens vibrations of the sensor housing or cover and protects and holds the connecting cable. The grommet can be easily installed in a longitudinal slot open to one side.

[0025] In a further advantageous embodiment, the fan housing surrounds a fan wheel that is non-rotatably connected to a shaft of the electric motor. The advantage here is that the fan wheel is protected from external influences, or rather, that protection is provided from the rotating fan wheel. This makes the electric motor particularly safe.

[0026] In a further advantageous embodiment, viewed axially from the motor, the grid structure of the fan housing is followed by a further grid structure, in particular, this further grid structure lies essentially parallel to the grid structure. The advantage of this is that air can flow through different areas of the motor and only one fan is required.

[0027] In a further advantageous embodiment, an airflow driven by the fan wheel first flows through the additional recesses of the further grid structure, then around the sensor housing part, and then through the further recesses of the grid structure before flowing along a cooling fin of the electric motor. The advantage here is that the airflow passes through different areas of the motor, requiring only one fan. The areas are arranged such that the air essentially flows from a colder to a warmer area, thus ensuring effective cooling for all areas.

[0028] Further advantages arise from the dependent claims. The invention is not limited to the combination of features of the claims. For those skilled in the art, further meaningful combinations of claims and / or individual claim features and / or features of the description and / or the figures will become apparent, in particular from the problem statement and / or the problem arising from a comparison with the prior art.

[0029] The invention will now be explained in more detail with the help of illustrations: They show, purely schematically: Fig. 1 an electric motor according to the invention in perspective view; Fig. 2. A sensor in exploded view with an external fan that can be attached as an alternative and Fig. 3 den in Fig. 1. Electric motor shown in longitudinal section.

[0030] In the Fig. Figure 1 shows a perspective view of an electric motor 50 according to the invention. The electric motor 50 has an approximately cylindrical stator housing 52 with cooling fins 54 arranged parallel to each other and projecting approximately radially from the stator housing. The free ends of the cooling fins 54 lie in a flat contact surface, in particular in four flat contact surfaces arranged approximately at right angles to each other. Trapezoidal ridges 55 at the end faces of the outer surfaces of the stator housing 52 form corner elements between the flat contact surfaces. In at least one of the flat contact surfaces, blind-hole-like mounting holes 60 with internal threads are provided in four almond-shaped thickenings 68 of the cooling fins 54. These serve as mounting points for various attachments, such as a base plate, which in turn serves to mount the electric motor 50 in different positions.

[0031] A cuboid terminal box 110 is screwed onto a terminal box base 67 provided for this purpose. The terminal box base 67 is formed integrally with the stator housing 52 and projects along the cooling fins 54 in an approximately radial direction beyond the free ends of the cooling fins 54. The terminal box 110 has a terminal box base 112 and a terminal box cover 132, which is screwed to the terminal box base 112 by means of a hexagon screw.

[0032] The end faces of the stator housing 52 are closed by further housing parts, such as a bearing shield 42 and a flange shield 64 – except for a passage for a shaft 66 in the flange shield 64 and a shaft passage in the bearing shield 42. A flange 7 for attaching driven devices is integrally formed on the flange shield 64. For this purpose, the flange 7 has a flange bore 8.

[0033] A socket head cap screw 13 is guided through bores in the bearing shield 42 and bores in the trapezoidal ridge on the stator housing 52 and screwed into an internal thread of a bore in a trapezoidal ridge on the flange shield 64. In this way, the flange shield 64 and the bearing shield 42 are pressed against the end faces of the stator housing 52 in a rotationally fixed manner. The housing of the electric motor 50 comprises the flange shield 64, the bearing shield 42, and the stator housing 52.

[0034] A fan hood 35 is attached to the circumference of the bearing shield 42, or rather, partially overlapping the bearing shield 42 in the axial direction, and fastened to the bearing shield 42 with additional hexagon screws 22. The fan hood 35 has an elongated hole 81 in one corner section.

[0035] A sensor housing 361 for a sensor 219 is clamped onto the fan housing 35. The sensor housing 361 is shaped analogously to the fan housing. Sheet metal screws 34 are used to fix the sensor housing 361 to the fan housing 35.

[0036] Fig. Figure 2 shows the encoder 219 and its installation position in a perspective exploded view. Unlike in Fig. 1 is in Fig. 2 the fan hood 35 is shown in a shortened version, which cannot accommodate or cover a brake.

[0037] A sensor 219 comprises an angle gauge 220 with sensor housing, a connection cover 619 for mounting and protecting the lines for the angle measurement signal to a motor controller, a spreader shaft 221 for attaching the rotatable parts of the angle gauge to one end of the shaft 66, and a retaining element 362. In the assembled state, the retaining element 362 is attached to the fan cover 35 to prevent rotation of the sensor housing part of the angle gauge 220 to the fan cover. The spreader shaft 221 is connected to the shaft 66 in a blind hole at the fan-cover end of the shaft 66, preventing rotation. In the assembled state, the sensor cover 361 conceals the sensor 219. To route the lines for the angle measurement signal, the sensor cover 361 has a longitudinal slot in one side wall, open towards the fan cover 35. A grommet 269 is inserted into the longitudinal slot as cable protection, through which the lines for the measuring signal are routed.The nozzle is designed as a hose section, which is advantageously made of a flexible material with an accordion-like shape. The nozzle 269 acts as a vibration damper for the sensor housing 269 and can be easily inserted into the longitudinal slot. The sensor housing 361 is advantageously clamped onto the fan housing and fastened to the fan housing 35 by means of a sheet metal screw 34 and a washer 33. Due to the clamping action, the sensor housing 361 is held securely even without the sheet metal screws 34, and vibrations of the sensor housing are dampened. Rattling of the sensor housing 361 against the fan housing 35 is prevented.

[0038] As an alternative to the encoder cover 361, the encoder 219 can also be covered by an external fan system. The external fan 170 comprises the grommet 269, a encoder cover for the encoder 219, a fan, and a fan connection box for the fan bent under a cover. In this case, the fan is located axially behind the encoder when viewed from the motor.

[0039] Sensors used as angle measuring systems are generally known.

[0040] In Fig. 3 is the one in Fig. 1 shows the electric motor 50 according to the invention in a longitudinal section.

[0041] The rotor 1 has a shaft 66 and a rotor assembly 72, which is fixed to the shaft 66 in a rotationally fixed manner, in particular by frictional locking. The shaft 66 has several shaft sections with different diameters in the axial direction. Due to the different diameters, the transitions between the shaft sections form several shaft diameter steps. The rotor assembly 72 is arranged approximately centrally on the shaft 66 in the shaft section with the largest shaft diameter and is fixed to this shaft section in a rotationally fixed manner, in particular by being pressed onto this shaft section.

[0042] The stator 16, comprising the stator windings 20 with winding head 21 and the stator lamination stack 18, is fixed in the stator housing 52 by means of fasteners 80, in particular by being pressed into the stator housing 52. The rotor stack 72, pressed onto the shaft 66, has a rotor lamination stack 74. The laminations of the rotor lamination stack 74 are connected to one another, for example by stamping and / or by a rotor casting 76, which forms a squirrel cage for the rotor 1. The rotor casting 76, forming an annular ridge, projects axially from both sides of the rotor lamination stack 74 in the direction of the shaft 66.

[0043] The flange shield 64 and the bearing shield 42, together with the stator housing 52, enclose the approximately cylindrical interior of the housing. A fixed bearing 11, designed as a deep groove ball bearing, is mounted on the shaft 66 on the flange shield side, and an inner ring of the fixed bearing 11 is axially fixed on the shaft side by a retaining ring 10 and a shaft diameter step. On the bearing shield side, a floating bearing 44, also designed as a deep groove ball bearing, is mounted on the shaft 66 up to a further shaft diameter step.

[0044] The shaft 66 is supported relative to the housing by the fixed bearing 11 and the floating bearing 44. The fixed bearing 11 is arranged in a fixed bearing holder formed in the flange plate 64 and is held on the shaft side by the shaft diameter step and the retaining ring 10. The retaining ring 10 snaps into an annular groove in the shaft 66. On the housing side, the fixed bearing 11 is held by an annular corner of the fixed bearing holder and by the retaining ring 12 for a bore. The retaining ring 12 for a bore engages in a groove in the fixed bearing holder in the flange plate 64. The remaining opening of the shaft passage in the flange plate 64 is sealed by the shaft seal 106.

[0045] The floating bearing 44 is arranged in the cylindrical bearing housing. By having its inner ring of the floating bearing 44 abut a radial surface of a further shaft diameter step with its stator housing-side end face, the floating bearing 44 is supported on the shaft side towards the rotor assembly 72.

[0046] The inner ring of the floating bearing 44 is axially fixed by the further shaft diameter step and a driver 70. The driver 70, in turn, is axially fixed by the retaining ring 62 for the driver 70, which is engaged in a circumferential annular groove of the shaft 66. The bearing shield-side toothed ring section of the driver 70 lies within the shaft passage of the bearing shield 42.

[0047] The driver 70 is positively locked to the shaft 66 by a key 71, which is inserted into a corresponding keyway in the shaft 66, thus preventing rotation. Axially, the driver 70 lies between the floating bearing 42 and a retaining ring 62 for the driver 70. The driver 70 is designed as a cylindrical gear, with a toothed ring of the driver 70 divided by a circumferential groove into a toothed ring section on the bearing shield side and a toothed ring section on the brake side.

[0048] In a bearing shield-side end section of the shaft 66, a fan wheel 36 is rotationally fixed to the shaft 66, in particular by positive locking, such as with a flat in the shaft cross-section or a fan wheel key. In the axial direction, the fan wheel 36 is positively locked and / or frictionally locked by an additional shaft diameter step and a further retaining ring.

[0049] The interior of the housing, within the passage for the shaft 66 in the flange shield 64, is protected from contaminants such as dust, water, and / or gear oil by a splash guard 107 and a shaft seal 106. A driven device can be flanged to the flange 7. A rotating part of this driven device can be fixed to the shaft 66 in a rotationally fixed manner, in particular by means of a keyway.

[0050] In another embodiment, the flange plate 64 is designed as a gearbox flange plate and a sealing screw serves to close an oil inlet opening in the flange plate 64. If a gearbox is directly flanged to the flange 7, the gearbox oil can be supplied or exchanged via this oil inlet opening.

[0051] A stator 16 has a stator lamination stack 18. A stator winding 20 is wound in the stator lamination stack 18, and a winding head 21 protrudes from the end faces of the stator lamination stack 18. The stator 16 is mounted in the stator housing 52.

[0052] A terminal plate 115 is attached to the terminal box base 67 by means of a further screw 113. The terminal plate 115 has at least one threaded rod designed as a connecting bolt with a nut and a washer attached to the threaded rod. In the stator housing 52, in the area of ​​the terminal box base 67, there are cable glands for intended connecting leads, such as connecting leads for the stator winding 20. An inner corner of the terminal box base 67 is reinforced in an approximately cylindrical shape. This reinforcement contains a blind hole with an internal thread. The terminal box lower section 112 is screwed to the terminal box base 67 by means of fastening screws. Cable glands of various sizes are located in a wall of the terminal box lower section 112, which can be closed by means of appropriately sized sealing screws 129, 134 with suitable O-rings.

[0053] The terminal box base 112 projects beyond the terminal box base 67 and the bearing plate 42 on the bearing plate side within a terminal box area, forming a base plate in this area. Various terminal devices, in particular a terminal strip 153, are located on this base plate, projecting into the interior of the terminal box base 112. The terminal strip 153 is screwed to the base plate of the terminal box base 112 using brake connection screws. Furthermore, a brake connection component 136, such as a brake guard, brake rectifier, and / or brake control unit, is integrated into the terminal strip.

[0054] Towards the terminal box base 67, the terminal box lower part 112 forms a frame corresponding to the end face of the terminal box base. A seal 111 for the terminal box lower part 112 is clamped between the frame of the terminal box lower part 112 and the end face of the terminal box base 67. Through holes for fastening screws are located in the four corners of the frame for attaching the terminal box lower part 112 to the terminal box base 67. An external connection terminal with an external connection screw 139, an external connection spring washer 140, an external connection clamping bracket 148, and a clamping bracket 128a is attached to an outer wall of the terminal box lower part 112. An external connection, such as an earth connection, can be connected to the external connection terminal.

[0055] The terminal plate 115 and the various clamping devices can be used for the electrical connection of externally supplied lines with the lines supplied from the electric motor 50 into the terminal box 110, such as the lines supplied from the stator winding 20.

[0056] The junction box 110 is closed with a junction box cover 132 and a seal 131 for the junction box cover 132, which is clamped between the junction box cover 132 and the junction box base 112. For this purpose, the junction box cover 132 is screwed to the junction box base 112 with a hexagon screw.

[0057] In another embodiment, a nameplate is attached to the flat mounting surface by means of a notched nail. The nameplate bears the technically relevant parameters as well as the product designation for the electric motor 50.

[0058] A housing seal 392 is arranged between the bearing shield 42 and the stator housing 52, which is held in a rotationally fixed position by the cylinder screws 13 via corresponding holes in the housing seal 392 and is clamped between the bearing shield 42 and the stator housing 52.

[0059] The bearing shield 42 forms a thickening in the area of ​​the shaft passage. This thickening is shaped towards the stator housing 52. A hollow cylinder within the thickening of the bearing shield 42, completely open towards the stator housing, is shaped concentrically with a larger diameter than the shaft passage and forms a cylindrical bearing receptacle for the floating bearing 44. Since an outer ring and inner ring of the fixed bearing 11 are axially fixed, the floating bearing 44 does not have to absorb any axial forces acting on the shaft 66 from the outside. A thickened outer edge of the bearing shield 42 is also shaped towards the stator housing 52 and has additional cooling fins on its outer edge, which are at least partially designed as a continuation of the cooling fins 54 of the stator housing 52.A thickening is also formed on the outer edge of the bearing shield 42, which has a through bore aligned parallel to the shaft 66 and a blind hole with an internal thread arranged perpendicular to it and extending radially to the shaft 66. The through bore serves to receive the socket head cap screw 13. The further hexagon head screw 22 is screwed into the blind hole with an internal thread extending radially to the shaft 66.

[0060] A pre-assembled brake 550 is attached to the bearing plate 42 by means of brake mounting screws. The pre-assembled brake 550 comprises a brake shield 702, a lining carrier 168, a brake housing part 166, and a magnet body 154, which are assembled by means of a brake mounting screw and a brake mounting nut. The approximately cylindrical disc-shaped pre-assembled brake 550 is arranged between the bearing plate 42 and the fan wheel 36. The shaft 66 passes through a central opening in the pre-assembled brake 550. The brake shield 702 is attached to the bearing plate 42. The circumferential area shaped towards the bearing plate 42 includes an annular protrusion on the end face of the bearing plate 42 located outside the housing, which approximately centers the brake shield 702 around the shaft 66. This facilitates the assembly of the brake shield 702.A disc-shaped section of the end face of the brake shield 702, directed towards the magnet body 154, serves as a friction surface for an annular brake pad 169 of the pad carrier 168.

[0061] A brake seal is clamped between bearing shield 42 and the pre-assembled brake 550. The brake seal is approximately identical in shape to an end face of the outer circumference of the brake shield 702. The disc-shaped brake shield 702, which is provided with radial, star-shaped reinforcements, has a smaller outer diameter than the bearing shield 42. Trapezoidal protrusions with axial through-holes are formed on the circumferential area of ​​the brake shield 702 that faces the bearing shield 42. The brake mounting screws pass through these protrusions. The brake seal has analogous through-holes to clamp the brake seal in a rotationally defined position between the bearing shield and the brake shield 702.

[0062] The brake pad carrier 168 has internal teeth that engage axially in a toothed section of the fan-side toothed ring section of the impeller 70. The brake pad carrier 168 is arranged between the brake shield and the magnet body 154 and is enclosed circumferentially by the brake housing part 166, which is particularly elastic and tubular. This prevents uncontrolled distribution of brake pad wear material from the brake pad carrier 168. The brake pad carrier 168 comprises two metal discs, preferably made of aluminum, which are connected to each other and separated by a damping material. The damping material reduces the noise generated when the brake is applied. The annular brake pad 169 is arranged on the metal disc facing the brake shield 702. Another brake pad is arranged on the opposite metal disc facing the magnet body 154.The internal toothing engages axially movably with the external toothing of the driver 70.

[0063] A coil 155 is arranged in the magnetic body 154. A cable for controlling the sink is routed through a hose-like cable guard 162, coming from the junction box 110, through the housing, and through the brake housing part 166 to the magnetic body 154. The approximately cylindrical disc-shaped magnetic body 154 has notches on its outer edge, on the side facing away from the brake shield 702. These notches interrupt a circumferential corner between the outer wall and the end face, forming triangular side walls. An annular opening between the shaft 66 and the magnetic body 154 is sealed with a brake seal 95. The brake seal 95 is shaped as a hollow cylinder with a circumferential disc.

[0064] The magnet body 154 has axially oriented blind holes open towards the brake pad carrier. Helical compression springs are inserted into these blind holes in the magnet body 154. When the brake is applied, these springs press the armature disk 149 against the brake pad carrier 168 and the further brake pad, causing the brake pad 169 to press against the disc-like portion of the end face of the brake shield 702 due to the axial mobility of the brake pad carrier 168.

[0065] A coil 155 is arranged in the magnet body 154. When current flows through the coil 155, it magnetizes the magnet body 154, thereby attracting the armature disk 149 against the force of the helical compression springs. When current flows through the coil, the brake is released, and the shaft 66 can be driven without braking, i.e., it is movable. To dampen the noise generated when the armature disk 149 strikes the magnet body 154, a disc-shaped damping plate 718 is arranged between the magnet body 154 and the armature disk 149. The cavity between the brake shield 702 and the magnet body 154 is closed externally by the brake housing part 166.

[0066] Following the brake seal 95, a release lever 53 extends axially away from the housing. The release lever 53 for releasing the brake 550 is located on the end face of the magnet body 154 facing away from the brake shield. In axial plan view, the release lever 53 is approximately pear-shaped. The release lever 53 is supported on the magnet body 154 by a cuboid recess in one end region of the lever, via a cylindrical pin. At its widest point, a central through-hole for the passage of the shaft 66 is machined, surrounded by two smaller, opposing through-holes.

[0067] A release bolt 56 passes through one of the smaller through holes, a corresponding opening in the disc of the brake seal 95, and the magnet body 154, and is screwed onto the armature disc 149 of the brake. The release lever is attached to the end face of the magnet body 154 by means of a conical spring 57 and an adjusting nut 58, which is screwed onto the release bolt. The other end of the release lever 53 is bent towards the magnet body 154 and, in the assembled state, rests in the notch of the magnet body. The bent end has a radial through-hole with an internal thread for screwing in a hand lever. In the assembled state, the hand lever projects radially away from the shaft 66 and passes through the elongated hole 81.

[0068] The fan wheel 36 is axially spaced between the grid structure and the air lever 53 and is rotationally fixed to the shaft 66, for example, by a positive fit through a flattened section in the shaft cross-section and / or by a friction fit. The fan wheel 36 is axially fixed by the additional shaft diameter step in the shaft 66 and the further retaining ring. The fan wheel 36 has a radially projecting fan disc forming a truncated cone shell, open at its base towards the bearing shield 42.

[0069] A radially extending fan blade 38 is positioned on the side of the fan disc facing away from the housing, approximately perpendicular to the fan disc. The fan disc extends radially towards the shaft 66 into a U-shaped mounting area 37 of the fan wheel 36. An innermost edge of the mounting area 37 forms the inner surface of a fan wheel cylinder that is in contact with the shaft 66. The shaft-side leg of the U of the mounting area is clamped by the further shaft diameter step of the shaft 66 and the further retaining ring. Thus, the fan wheel 36 is secured in the axial direction.

[0070] A sealing area forming two lips 39 is formed around the mounting area 37. The two lips 39 face the magnet body 154. The fan cover 35 conceals the fan wheel 36, the fan lever 53, the pre-assembled brake 550, the bearing shield 42, and one end of the shaft 66 at the bearing shield end. The fan wheel 36 is preferably molded or injection-molded in one piece from a lightweight material such as plastic or aluminum. To increase the inertia of a drive train, it is also advantageous in certain applications to manufacture the fan wheel from steel or cast iron.

[0071] The fan housing 35 has the shape of an approximately rectangular shell with rounded corners and a flat base, the base of which is not closed but formed by a grid structure. This grid structure has recesses and further recesses. The fan housing 35 is slid onto the bearing shield 42 with its opening facing the bearing shield 42, so that the grid structure of the fan housing runs approximately parallel to the bearing shield 42. A circumferential wall of the fan housing 35 has a first section extending parallel to the axial direction of the shaft 66 and a second section extending inwards in a funnel shape at an angle to the axial direction of the shaft 66. The first section has a first subsection on the stator housing side with a corresponding circumference suitable for partially overlapping and fitting onto the bearing shield 42.A second subsection adjoining this in the direction of the grid structure has a reduced circumference due to a step.

[0072] The second section of the fan hood 35 has approximately wave-shaped elevations and depressions in the sections which, in the assembled state, are designed as a continuation of the flat bearing surfaces of the stator housing 52.

[0073] In a further embodiment, L-shaped recesses are arranged in wall sections of the rounded corners of the fan housing 35 on the stator housing side. These recesses allow the fan housing 35 to be snapped into the additional hexagonal screws 22 screwed to the bearing shield 42 and then, by finally tightening the additional hexagonal screws 22, the fan housing 35 to be fastened to the bearing shield 42. Further C-shaped recesses run around the L-shaped recesses and reduce the transmission of vibrations from the electric motor 50 to the fan housing 35.

[0074] Blind holes in the end faces of shaft 66 serve as additional centering and / or mounting points for various driven elements, such as the encoder 219. The expanding shaft 221 is inserted through a central opening in the grid structure of the fan housing 35 into the blind hole in the fan housing-side end face of shaft 66. By actuating an expanding shaft screw, the expanding shaft 221 is expanded and positively connected to shaft 66. An encoder housing, or the encoder housing part of the protractor 220, is rotationally fixed to the fan housing 35 by means of the retaining element 362.

[0075] The retaining element 362 is preferably comb-shaped and has elastic comb teeth. The comb teeth are at least partially inserted into recesses in the grid structure of the fan housing 35. An activation screw is screwed between two comb teeth, thus pushing the adjacent comb teeth apart in a V-shape. As a result, the side surfaces of the comb teeth facing away from the activation screw are pressed against the grid structure of the fan housing 35 in a partial area, thus holding the retaining element 362 in a frictional manner. The retaining element 362 is therefore activated. The elastic comb teeth return to their original position when the activation screw is unscrewed.

[0076] In a further embodiment, the retaining element 362 is provided with elastically movable retaining lugs which engage in recesses of the fan hood 35. These then form a positive-locking connection between the retaining element 362 and the fan hood.

[0077] A U-shaped sheet metal part is arranged between the retaining element 362 and the sensor housing part and serves as a damping element between the rotationally fixed fan cover 35 and the protractor 220. This accommodates axial changes in length of the shaft 66 relative to the fan cover. The U-shaped sheet metal is sufficiently rigid with respect to torsional loads to ensure the precise operation of the protractor 220. The U-shaped sheet metal has holes in both legs. In the leg connected to the retaining element 362, the holes serve to hold the activation screws. In the leg attached to the sensor housing part, the holes provide access to the activation screws for a screw-in tool.

[0078] In another embodiment, a shaft of the encoder 219 is positively locked or frictionally locked and positively locked to the shaft 66. In a further embodiment, the encoder 219 is connected to the shaft 66 via a coupling.

[0079] The connection cover 619 is attached to the protractor 220 by means of a connection cover screw. The sensor cover 361 surrounds the sensor and is placed on the fan cover 35.

[0080] The sensor housing 361 has a grid structure with further recesses, corresponding to the fan housing 35, so that air flows over the sensor housing part through the further recesses of the grid structure of the fan housing 35 to the fan wheel 36.

[0081] With the angle gauge 220 removed, a sealing plug 950 is attached to the fan-hooded end of the shaft 66 to protect the shaft 66. Reference symbol list 1 Rotor 7 flange 8 flange bore 9 locking screw 10 retaining ring 11 fixed camps 12 retaining ring for bore 13 Cylinder screw 16 Stator 18 Stator lamination stack 20 Stator winding 21 winding head 22 more hexagon screws 33 Washer 34 sheet metal screws 35 Fan hood 36 fan wheel 38 fan blades 42 Storage sign 44 Lotlager 50 electric motor 52 Stator housings 53 fan levers 54 cooling fins 55 trapezoidal bulge 56 Air pin screw 57 Conical spring 58 adjusting nut 60 mounting holes 62 Retaining ring for drive pin 64 Flange plate 66 wave 67 Junction box bases 68 almond-shaped thickenings 70 drivers 71 Keyway 72 Rotor package 74 Rotor lamination package 76 Rotor casting 80 Fasteners 95 Brake seal ring 106 Shaft seal 107 Splash guard 110 Junction box 111 Seal for the junction box base 112 Junction box base 113 more screws 115 terminal plate 128a Clamping bracket for external connection 129 Sealing screw with O-ring 131 Seal for the junction box cover 132 Junction box cover 134 Sealing screw with O-ring 136 Brake connection part 139 External connection screw 140 External connection spring ring 148 External terminal clamps 149 Anchor disc 153 terminal strip 154 magnetic bodies 155 coil 162 Cable protection 166 Brake housing part 168 decking carriers 169 Brake pad 170 external fans 217 Brake relay 219 transmitters 220 protractors 221 Spreading wave 222 U-shaped sheet metal 262 Connection terminal 269 ​​nozzle 361 Transmitter cover 362 Holding devices 392 Housing seal 550 pre-assembled brake 615 additional connecting terminals 619 Connection cover 702 Brake shield 718 Damping plate 950 sealing plugs

Claims

[1] Electric motor (50) with a fan cover (35) having a grid structure and an encoder (219), wherein a retaining means (362) is attached to a sensor housing part, wherein the holding element (362) can be activated, the grid structure includes a recess, a portion of the holding device (362) is at least partially inserted into the recess and the activated retaining element (362) is connected to the fan hood (35) by friction and / or form-fitting means, wherein the retaining means (362) is attached to a free end region of a leg of a U-shaped sheet (222) and another leg of the U-shaped sheet (222) is attached to the sensor housing part, wherein the U-shaped sheet (222) has holes in the leg attached to the sensor housing part wherein a encoder shaft is connected to a shaft of the electric motor (50) in a rotating manner, wherein the encoder shaft is designed as a spreading shaft (221) and is inserted with its free spreading end region into a blind hole bore at one end of the shaft (66), characterized by , that a sensor cover (361) or a sensor cover of an external fan is clamped onto the fan cover (35) (35) and at least partially surrounds the sensor to form a housing, wherein the sensor hood (361) or the sensor cover has a recess in a side wall in which a grommet (269) leading a connection cable of the sensor (219) is held, wherein the recess is designed as a longitudinal slot open to an open side of the sensor hood (361) or sensor cover. [2] Electric motor (50) according to claim 1, characterized by that the sub-area is elastically formed. [3] Electric motor (50) according to one of claims 2 or 1, characterized by, that the retaining element (362) is comb-shaped and a comb tooth forms the sub-area. [4] Electric motor (50) according to claim 2, characterized by , that the section is deflected by a screwed-in activation screw, wherein the inserted activation screw is screwed between two comb teeth and the two comb teeth are spaced apart from each other in a V-shape in a top view. [5] Electric motor (50) according to any one of claims 1 to 4, characterized by , that the sensor cover (361) includes another grid structure. [6] Electric motor (50) according to claim 5, characterized by that the grid structure and the further grid structure include further recesses. [7] Electric motor (50) according to any one of claims 1 to 6, characterized by , that the fan cover (35) surrounds a fan wheel (36) which is connected to a shaft (66) of the electric motor (50) in a rotationally fixed manner. [8] Electric motor (50) according to claim 7, characterized by , that, viewed from the motor (50) in the axial direction, the further grid structure follows the grid structure of the fan hood (35), the further grid structure being essentially parallel to the grid structure. [9] Electric motor (50) according to claims 7 and 8, characterized by , that an airflow driven by the fan wheel (36) - first, the flow passes through the further recesses of the further grid structure, - then the flow surrounds the sensor housing part and - then the flow passes through the other recesses of the grid structure and - then flows along a cooling fin (54) of the electric motor (50).

Images