Modular construction system with self-supporting pillars

The modular building system with self-supporting sheet metal pillars addresses structural rigidity and material efficiency issues by optimizing load distribution and assembly, resulting in enhanced strength and durability with adaptable design.

DE202025102685U1Active Publication Date: 2025-07-03GARRUDO CAYON RICARDO
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Patent Information

Application Number
DE202025102685
Authority / Receiving Office
DE · DE
Patent Type
Utility models
Current Assignee / Owner
Priority Date
2024-08-07
Filing Date
2025-05-15
Publication Date
2025-07-03
Estimated Expiration
2035-05-31

AI Technical Summary

Technical Problem

Conventional modular building systems lack structural rigidity and efficient material use, complicating assembly and compromising load-bearing capacity and durability.

Method used

A modular building system incorporating self-supporting pillars made of sheet metal with indentations and protrusions, featuring a fastening system that allows for efficient material use and robust connections, enhancing load distribution and assembly flexibility.

Benefits of technology

The system achieves increased structural strength, improved load-bearing capacity, and durability, with simplified assembly and adaptability to various user needs, including better resistance to external loads and ease of customization.

✦ Generated by Eureka AI based on patent content.

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Abstract

Modular building system comprising a plurality of self-supporting pillars (1) and a plurality of walls (2), all of the same height, with a fastening system arranged accordingly in both the pillars (1) and the walls (2) and intended to be fastened to one another, the modular building system being characterized in that each of the self-supporting pillars (1) is configured by means of a panel comprising indentations (6), protrusions (7), a corner protrusion (3) in an intermediate region and a wing (8) at each end.
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Description

SUBJECT OF THE INVENTION

[0001] The present invention relates to a modular building system with self-supporting pillars that significantly strengthen its structure. These pillars, made of sheet metal, provide the modular building system with greater strength, overcoming the limitations of other similar existing products. The result is a more robust and reliable structure composed of multiple columns or pillars that optimize its load-bearing capacity, durability, and ease of assembly. BACKGROUND OF THE INVENTION

[0002] Most storage products have a simple, flat design with very basic structural elements. These types of products consist of multiple panels connected by standardized profiles, generally assembled without a special reinforcement structure for the pillar function.

[0003] Unlike conventional models, which are composed of several consecutive panels, the invention uses self-supporting pillars that define the perimeter. This design not only gives the structure greater rigidity and strength, but also simplifies assembly and allows it to be carried out in several steps.

[0004] Document ES1040200U discloses a transportable multi-purpose shed characterized by a demountable and foldable assembly consisting of a reinforced and stiffened base (1) to which a double-hinged and hinged panel (2.1) and (2.2) are conventionally screwed or hinged by other similar means near the respective common edges to the rear panel (2.3), forming a 'U' of wings (2.4) and (2.5) of different lengths so as to define a rectangular spiral in the transport and storage arrangement, while the panel (3) housing the door (3.1) is fixed to the base (1) also by bottom screws and to the ends of the wings (2.4) and (2.5) by conventional means, such as wing nuts (3.2). DESCRIPTION OF THE INVENTION

[0005] The present invention relates to a construction system integrating self-supporting pillars whose modular structure allows for more efficient use of materials during manufacture, guarantees robustness and allows for interruptions during assembly without compromising the strength and durability of the structure.

[0006] Thus, the invention comprises a plurality of self-supporting pillars and a plurality of walls, wherein the pillars and the walls have the same height.

[0007] In addition, both the pillars and the walls have a fastening system that can be done, for example, through corresponding openings in the two elements, so that they can be joined by overlapping part of the panels and inserting screws into the openings

[0008] Each of the self-supporting piers consists of a sheet with indentations, protrusions, a corner protrusion in a central area, and a wing at each end. The sheet of the piers in this configuration provides greater stiffness and flexural strength, improving the overall stability of the structure. Furthermore, the geometry of the piers, with indentations and protrusions, contributes to better load distribution.

[0009] The panels that make up the walls, which can be made of various materials, can be smooth or have at least one undulating shape. In both cases, the panels can be connected to the pillars using an aligned interlocking system, which maximizes the contact surface.

[0010] As mentioned above, the panels can have recesses and protrusions that fit perfectly into the corresponding elements of the pillars, reinforcing the connection. Preferably, they end in a wing with an integrated fastening system, such as the pillar wings. The panel and pillar wings, with their aligned fastening system, facilitate installation.

[0011] The corner bulge may consist of two straight sections connected by a ninety-degree bent section.

[0012] The advantages of the invention are as follows.

[0013] The main advantage is greater structural efficiency. By reducing the thickness of the adjacent panels, the self-supporting pier retains the same strength and load-bearing capacity as a traditional modular structure, such as a shed. This is due to the optimization of the design and internal load distribution, which allows for more efficient use of materials while still maintaining the same robustness. Using the same panel thickness makes the modular structure more robust, ensuring greater efficiency in the manufacturing of these products.

[0014] Another key advantage of this invention is the ability to interrupt and resume assembly at any time without compromising the integrity of the structure. This is particularly useful for projects with time or resource constraints and reinforces the DIY concept.

[0015] Another advantage is its increased load-bearing capacity and durability. Compared to conventional modular structures, the invention exhibits higher load-bearing capacity and deformation resistance. This makes it better suited to withstand demanding loads such as wind and snow, increasing its long-term durability.

[0016] Likewise, the self-supporting pier, taking into account the perimeter load distribution, offers better performance against lateral loads such as wind and earthquakes. This leads to greater safety and stability of the structure.

[0017] Another advantage is greater adaptability to different needs. The pillars allow for the installation of larger doors and windows without compromising structural integrity. This improves the brightness, ventilation, and livability of the modular structure, making it easier to adapt to the diverse needs and preferences of users. DESCRIPTION OF THE DRAWINGS

[0018] To complete the present description and to better understand the features of the invention, a series of drawings is attached, according to a preferred example of a practical embodiment of the invention, which form an integral part of the said description and in which the following is shown in an illustrative and non-limiting manner: Fig. 1 shows a perspective view of a self-supporting pillar according to the invention. Fig. 2 shows a perspective view of the pillar from Fig. which is attached to a wall on both sides. Fig. 3 shows a perspective view of the modular building system according to the invention in the form of a garden house.

[0019] Below is a list of the various elements shown in the figures, with their corresponding numerical references: 1. Self-supporting pillar 2nd wall 3. Corner bulge 4. Opening 5. Screw 6. Indentation 7. Bulge 8. Wing PREFERRED EMBODIMENT OF THE INVENTION

[0020] In the following, a preferred embodiment of a shed with self-supporting pillars according to the present invention is described with reference to the figures.

[0021] Fig. Figure 1 shows a self-supporting pillar (1). It can be seen that it consists of a sheet metal having longitudinal indentations (6) and protrusions (7). In addition, the self-supporting pillar (1) has a corner protrusion (3) in an intermediate region. This corner protrusion (3) is constructed similarly to a normal protrusion (7), only longer so that it can be bent 90 degrees to form a corner in the shed, and has sections on the sides that are similar in size to the protrusions (7) and are connected by a curved section. Finally, the self-supporting pillar (1) also has an end wing (8) at each end and can have openings (4) at the ends of the indentations (6).

[0022] Fig. Figure 2 shows the described self-supporting pillar (1) which is attached to the walls (2) by the wings (8) at each end.

[0023] Like the self-supporting pillar (1), the wall also has longitudinal indentations (6) and protrusions (7). However, since the longitudinal dimension is larger, the indentations (6) and protrusions (7) do not necessarily have to have the same longitudinal configuration. In any case, the longitudinal ends of the wall (2) also terminate in a wing (8) provided with openings (4) at the ends to be connected to the wings (8) of the self-supporting pillars (1) by means of screws (5). For this purpose, the wings (8) of the self-supporting pillars (1) and the walls (2) are in the same relative position.

[0024] Furthermore, the wings (8) are preferably designed as indentations so that the heads of the screws (5) are half-hidden and the external appearance of the building is consistent.

[0025] On the other hand, the entire system rests on a guide or profile, forming a rigid frame that serves as a structural base and rests directly on the ground.

[0026] Fig. Figure 3 shows a finished shed with self-supporting pillars (1) and walls (2) connected to each other. The shed also has doors and a roof. The doors and roof are attached to the walls in a manner well known in the industry.

[0027] On the other hand, the edge of the pillars preferably has the characteristic of being rounded along its entire length to allow better handling during assembly, both for the parts themselves and for the user, avoiding sharp angles at the ends of the system and minimizing the risk of cuts. QUOTES CONTAINED IN THE DESCRIPTION

[0000] This list of documents submitted by the applicant was generated automatically and is included solely for the convenience of the reader. This list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions. Cited patent literature

[0000] ES 1040200U

[0004]

Claims

[1] Modular construction system comprising a plurality of self-supporting pillars (1) and a plurality of walls (2), all of the same height, with a fastening system arranged appropriately in both the pillars (1) and the walls (2) and intended to be fastened to one another, the modular construction system characterized by is that each of the self-supporting pillars (1) is configured by means of a panel comprising indentations (6), protrusions (7), a corner protrusion (3) in an intermediate region and a wing (8) at each end. [2] Modular building system according to claim 1, wherein the wall (2) consists of a panel which corresponds to one of the wings (8) of the corner bulges (3) of the self-supporting pillars (1). [3] Modular building system according to claim 1, wherein the corner bulge (3) comprises two straight sections connected by a ninety degree bent section. [4] Modular construction system according to one of the preceding claims, wherein the fastening system comprises openings (4) and screws (5).

Citation Information

Patent Citations

  • Multipurpose portable booth.

    ES1040200U