Electronic chip manufacturing process

Abstract

Method for manufacturing electronic chips The present description relates to a method for manufacturing an electronic chip with passivated sides from a semiconductor substrate (110) of which a first face is covered by connection pads (107) and in which chips are formed, the method comprising the following steps: - forming trenches or cavities between the chips, - depositing an insulating material (121) in the trenches or cavities, - separating the chips by cutting at least the insulating material (121). Figure for abstract: Fig. 1C

Description

Title of the invention: Method for manufacturing electronic chips Technical field

[0001] The present description relates to the field of CSP ('Chip-Scale Package') type chips. It relates more particularly to a method for manufacturing bare chips ('bare dice' or 'bare chip'). Prior art

[0002] Bare chips comprise a substrate, made of semiconductor-conductor material, in which electronic circuits have been fabricated. The substrate is covered by connection pads to allow assembly of the chip, for example, with a printed circuit board. During assembly of the chip, the connection pads are soldered or brazed to metal tracks or elements of the printed circuit. However, during assembly, the solder sometimes rises along the sides of the chip. However, since the sides of the chip are made of semiconductor material, this can lead to a loss of electrical performance (short circuit, leakage current, etc.). There is therefore a need to avoid such phenomena.

[0003] Such chips are particularly interesting in many industrial fields, for example, in the automotive field. Summary of the invention

[0004] There is a need to improve at least in part certain aspects of the known methods for manufacturing electronic chips. This aim is achieved by a method for manufacturing an electronic chip with passivated sides from a semiconductor substrate, a first face of which is covered by connection pads and in which chips are formed, the method comprising the following steps: - forming trenches or cavities between the chips, - depositing an insulating material in the trenches or in the cavities, - separating the chips by cutting at least the insulating material.

[0005] According to a particular embodiment, trenches are formed, the trenches extending from the first face of the substrate to a second face of the substrate.

[0006] According to a particular embodiment, cavities are formed by partially cutting the substrate from the first face, the depth of the cavities preferably being between 10 and 75% of the thickness of the substrate.

[0007] According to a particular embodiment, the width of the trenches or cavities is between 20 and 80 μm.

[0008] According to a particular embodiment, before the step of separating the chips, the method comprises a step during which the substrate is thinned from a second face until it reaches the cavities.

[0009] According to a particular embodiment, the insulating material comprises a polymer or a resin, preferably an epoxy or phenolic resin, and electrically insulating fillers, for example alumina or silica particles.

[0010] According to a particular embodiment, the insulating material is deposited by inkjet printing.

[0011] This aim is also achieved by an electronic chip with passivated sides comprising a semiconductor substrate, having a first face covered by connection pads, a second face and sides, at least a portion of the sides being formed from a layer of insulating material extending from the first face of the substrate.

[0012] According to a particular embodiment, the layer of insulating material goes from the first face to the second face.

[0013] According to a particular embodiment, a notch starting from the first face of the substrate is formed in the sides, the notch being filled by the layer of insulating material. Brief description of the drawings

[0014] These characteristics and advantages, as well as others, will be explained in detail in the following description of particular embodiments given without limitation in relation to the attached figures among which:

[0015] [Fig.lA], [Fig.lB], [Fig.lC] and [Fig.lD] represent sectional views illustrating steps of a method of manufacturing an electronic chip with passivated sides according to a particular embodiment;

[0016] [Fig.2A], [Fig.2B], [Fig.2C] and [Fig.2D] represent sectional views illustrating steps of a method of manufacturing an electronic chip with passivated sides according to another particular embodiment;

[0017] [Fig.3A], [Fig.3B], [Fig.3C], [Fig.3D] and [Fig.3E] represent sectional views illustrating steps of a method of manufacturing an electronic chip with passivated sides according to another particular embodiment. Description of the embodiments

[0018] The same elements have been designated by the same references in the different figures. In particular, the structural and / or functional elements common to the different embodiments may have the same references and may have identical structural, dimensional and material properties.

[0019] For the sake of clarity, only the steps and elements useful for understanding the embodiments described have been represented and are detailed.

[0020] Unless otherwise specified, when referring to two elements connected to each other, this means directly connected without intermediate elements other than conductors, and when referring to two elements connected (in English "coupled") to each other, this means that these two elements can be connected or be connected by means of one or more other elements.

[0021] In the following description, when reference is made to absolute position qualifiers, such as the terms "front", "back", "top", "bottom", "left", "right", etc., or relative position qualifiers, such as the terms "above", "below", "upper", "lower", etc., or to orientation qualifiers, such as the terms "horizontal", "vertical", etc., reference is made unless otherwise specified to the orientation of the figures.

[0022] Unless otherwise specified, the expressions "about", "approximately", "substantially", and "of the order of" mean to within 10%, preferably to within 5%.

[0023] We will now describe in more detail the method of manufacturing an electronic chip ("bare dice" or "bare chip") with passivated sides with reference to figures 1A to 1D, 2A to 2D and 3A to 3E.

[0024] The method comprises the following steps: a) providing a semiconductor substrate 110 of which a first face 111 is covered by connection pads 107 and in which chips 100 are formed (figures 1A, 2A, 3A), b) forming trenches or cavities 120 in the substrate 110 between the chips 100 (Figures 1B, 2B, 3B), c) depositing an insulating material 121 in the trenches or in the cavities 120 (figures IC, 2C, 3C), - possibly, carry out a step of thinning the substrate 110 on the rear face ([Fig.3D]), d) separating the chips 100 by cutting through the layer of insulating material 121 (Figures 1D, 2D, 3E).

[0025] With such a method, the sides 113 of the chips 100 obtained are passivated by means of an insulating layer 121. Potential contamination (due to deficient assembly with the card) is thus avoided and there is no degradation of the electrical performance.

[0026] In step a), the manufacturing of the discrete component(s) and / or integrated circuit(s) is completed. The chips 100 are formed in the same substrate 110, and have not yet been individualized.

[0027] The substrate 110 comprises a first face 111 (upper face or front face or active face) and a second face 112 (lower face or rear face). The two faces 111 and 112 are parallel to each other. They are connected to each other by side walls.

[0028] The substrate 110 is, for example, a semiconductor substrate, for example made of silicon. It can also be made of SiC.

[0029] The substrate 110 has, for example, a thickness of between 100 and 900 μm, preferably between 300 and 900 μm, for example a thickness of approximately 725 μm.

[0030] One or more connection pads 107 (also called electrical contacts) are formed on the upper face 111 of the substrate 110 of the electronic chip 100 and allow it to be connected to other elements (chips or printed circuits for example). Preferably, there are at least two connection pads.

[0031] The electrical connection pads 107 are, for example, at a distance of 10 to 30 pm from the side wall of the chip. The electrical connection pads 107 can be positioned on the upper face 111 of the chip 100 or be flush with the upper face 111 (i.e. reach the level of the upper face 111 of the chip 100).

[0032] The electrical connection pads 107 are also called “UBM” (for the English expression “Under Bump Metallization”). The electrical connection pads 107 are made of a conductive material. The electrical connection pads 107 advantageously comprise at least one of the following elements: gold, titanium, nickel, copper or tungsten. Preferably, they comprise gold.

[0033] The chip 100 may comprise one or more discrete components. The discrete component(s) are, for example, chosen from transistors, diodes, thyristors, triacs, etc. The chip 100 may comprise one or more electronic circuits. The chip 100 makes it possible to implement different electronic functions.

[0034] The substrate provided in step a) is positioned on a support 200. The support 200 is adhesive.

[0035] During step b), the substrate 110 is cut at least partially between the chips 100 to form either cavities or trenches. The cavities or trenches 120 define the lateral contours of the chips 100. More particularly, the cavities or trenches 120 extend from the upper face 111 of the substrate 110.

[0036] According to a first variant embodiment, for example shown in FIGS. 1B and 3B, cavities 120 are formed. They have a depth less than the thickness of the substrate 110.

[0037] The depth of the cavities 120 is, for example, between 10 and 300 μm, preferably between 20 and 250 μm.

[0038] The depth of the cavities 120 is preferably between 10 and 75% of the thickness of the substrate 110. The depth of the trenches is adjustable according to the needs of the application.

[0039] The width of the cavities 120 is, for example, between 20 and 80 μm.

[0040] The bottom of the cavities can be flat or concave.

[0041] According to a second variant embodiment, for example shown in [Fig.2B], the trenches pass right through the substrate 110, that is to say that the substrate 110 is cut from the first face 111 to the second face 112.

[0042] The width of the trenches 120 is, for example, between 20 and 80 μm.

[0043] This step b) is carried out by means of a cutting or engraving device. The cutting device is, for example, a mechanical cutting / engraving tool such as a saw, or a laser engraving tool. According to a preferred embodiment, the cutting / engraving device is a laser.

[0044] To form trenches that pass right through the substrate 110, it is possible to carry out, initially, a cutting step by introducing dislocation by laser (so-called 'stealth dicing' step) then an expansion step. The so-called 'stealth dicing' step consists, with a specific laser, of generating dislocations within the silicon substrate, in the cutting paths. These dislocations are defects present in the thickness of the substrate which will, under the effect of mechanical stress, allow the chips to be separated. It is then sufficient to stretch the adhesive support 200 to separate the chips and proceed with the deposition of insulating material.

[0045] During step c), the trenches or cavities 120 are filled with an insulating material 121 from the front face 111.

[0046] The insulating material 121 is preferably deposited by inkjet printing using a nozzle 300. Several passes of the nozzle may be necessary to fill the trenches or cavities 120.

[0047] The insulating material is an electrically insulating material. More particularly, the insulating material comprises a base material (polymer or resin) and, preferably, electrically insulating particles. The resin is chosen from the group comprising: epoxy resins, phenolic resins, acrylic resins. The base material may be polyvinylpyrrolidone (PVP), a silicone (also called polysiloxane), a polyamic acid, tripropylene glycol diacrylate (TPGDA). The particles are, for example, oxide particles, and in particular alumina or silica particles.

[0048] Preferably, the resin is a thermosetting or photosensitive (UV) resin. Such resins are very stable and resistant to many chemicals.

[0049] The polymerization of the resin is, for example, a UV polymerization step. It can also be carried out by heating or any other means of polymerization which will be chosen according to the nature of the material used.

[0050] An annealing step can be carried out after step c).

[0051] The method may also comprise a rear face thinning step ([Fig.3D]). This step is preferably carried out after step c). For this, the structure is turned over and fixed by its front face 111 on a support 201. The support 201 is, for example, a strip of adhesive tape. The structure is then thinned by its rear face 112 so that the substrate 110 has its final thickness. When cavities have been formed in step b), the thinning step is preferably carried out so as to thin the substrate 110 down to the cavities 120.

[0052] During step d), the chips 100 are separated. This singulation step can be carried out by making a cut through the insulating material 121 ([Fig. 3E]) and if necessary by also making a cut through the substrate 110 (Figures 1D, 2D). The cutting line is centered relative to the cavities / trenches.

[0053] The cutting device is, for example, a mechanical engraving tool such as a saw, or a laser engraving tool. According to a preferred embodiment, the cutting device is a laser.

[0054] The trench made during step d) has a width less than the trench or cavity made during step b). The trench is centered on the cavity made in step b).

[0055] At the end of the process, the chips 100 obtained comprise passivated sides 113. The passivation is due to the presence of the layer of insulating material 121. The soldering materials do not wet the insulating material 121.

[0056] According to a first variant, only a portion of the flank 113 is passivated ([Fig.lD]). The flanks comprise a first portion formed in the substrate 110, made of semiconductor material, and a second portion made of insulating material 121. The insulating material 121 is housed in a notch formed in the substrate 110. The notch is positioned at the intersection of the first face 111 and the flank 113. The notch starts from the first face 111 and extends towards the second face 112 in a plane perpendicular to the first face 111 and to the second face 112. A portion of the flank 113 is formed of insulating material 121 and a portion of the first face 111 is formed of insulating material 121.

[0057] According to a second variant, the entire sidewall 113 is passivated 2D, 3E).

[0058] With such a method the height of the sides 113 covered by the insulating material 121 can be easily adapted.

[0059] The chips 100 can then be fixed on an external device, for example, a printed circuit board or another component, by their upper face 111.

[0060] For this, a soldering material is positioned between the chip 103 and the external device. During soldering, even if the soldering material rises along the wettable sides 113 of the chips 100, they will function correctly.

[0061] Such CSP type electronic chips find applications in many industrial fields, and in particular, in the field of telephony, in the automotive field or the medical field.

[0062] Various embodiments and variations have been described. Those skilled in the art will understand that certain features of these various embodiments and variations could be combined, and other variations will occur to those skilled in the art.

[0063] Finally, the practical implementation of the embodiments and variants described is within the reach of those skilled in the art from the functional indications given above.

Claims

Claims

1. Method for manufacturing electronic chips (100) with passivated sides from a semiconductor substrate (110) of which a first face (111) is covered by connection pads (107) and in which chips (100) are formed, the method comprising the following steps: - forming trenches or cavities (120) between the chips (100), - depositing an insulating material (121) in the trenches or in the cavities (120), - separating the chips (100) by cutting at least the insulating material (121).

2. The method of claim 1, wherein trenches (120) are formed, the trenches extending from the first face (111) of the substrate (110) to a second face (112) of the substrate (110).

3. The method of claim 1, wherein cavities (120) are formed by partially cutting the substrate (110) from the first face (111), the depth of the cavities (120) preferably being between 10 and 75% of the thickness of the substrate (110).

4. A method according to any preceding claim, wherein the width of the trenches or cavities (120) is between 20 and 80 pm.

5. A method according to any one of claims 1, 3 and 4, wherein, before the step of separating the chips (100), the method comprises a step during which the substrate (110) is thinned from a second face (112) until reaching the cavities (120).

6. A method according to any preceding claim, wherein the insulating material (121) comprises a polymer or resin, preferably an epoxy or phenolic resin, and electrically insulating fillers, for example alumina or silica particles.

7. A method according to any preceding claim, wherein the insulating material (121) is deposited by inkjet printing.

8. Electronic chip (100) with passivated sides comprising a semiconductor substrate (110), having a first face (111) covered by connection pads (107), a second face (112) and sides (113), at least a portion of the sides (113) being formed from a layer of insulating material (121) extending from the first face (111) of the substrate (110).

9. An electronic chip (100) according to claim 8, wherein the layer of insulating material (121) extends from the first face (111) to the second face (112).

10. An electronic chip (100) according to claim 8, wherein a notch extending from the first face (111) of the substrate (110) is formed in the flanks (113), the notch being filled by the layer of insulating material (121).

Images