Roof accessory installation device
The roof-attached installation device uses a cosmetic member to replace the conclusion member post-removal, ensuring the roof's aesthetic integrity is maintained.
Patent Information
- Application Number
- JP2023118072
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-07-20
- Publication Date
- 2025-01-30
AI Technical Summary
Existing roof-mounted equipment installation devices leave behind remnants that impair the appearance of the roof after removal, such as roof bolts, which is aesthetically undesirable.
A roof-attached installation device comprising a gantry, a fixed member with a receiving and a conclusion member, and a cosmetic member, where the cosmetic member is used instead of the conclusion member after removal, ensuring no remnants are left on the roof surface.
The solution prevents the roof from being marred by remnants after equipment removal, maintaining its appearance.
Smart Images

Figure 2025015019000001_ABST
Abstract
Description
[Technical field]
[0001] The present disclosure relates to a roof attachment installation device. More particularly, the present disclosure relates to a roof attachment installation device including a platform for installing a roof attachment on a roof surface. [Background technology]
[0002] Patent Document 1 describes a support device for a solar cell module on a folded-plate roof. This support device is composed of a main metal fitting fixed by a roof bolt protruding from the mountain fold of the folded-plate roof, a fastening metal fitting installed inside the main metal fitting, a fastening bolt extending upward from the fastening metal fitting, and a pressing metal fitting that holds the leading end and the tail end of the solar cell module by a fastening nut screwed onto the fastening bolt, and the main metal fitting integrally forms a support rail that supports the leading end and the tail end, and a wing piece that is inserted into the gap between the leading end and the tail end. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2023-585 A Summary of the Invention [Problem to be solved by the invention]
[0004] In the above-mentioned support device, when the solar cell module is removed from the folded-plate roof, the main metal fittings can also be removed from the folded-plate roof. However, the roof bolts remain protruding from the mountain folds of the folded-plate roof, which can damage the appearance of the roof.
[0005] The present disclosure aims to provide a roof accessory installation device that is less likely to damage the appearance of the roof after the roof accessory is removed. [Means for solving the problem]
[0006] A roof accessory installation device according to one aspect of the present disclosure includes a mount for installing a roof accessory on a roof surface, a fixing member for fixing the mount on the roof surface, and a decorative member. The fixing member includes a receiving member attached to a roof having the roof surface, and a fastening member fastened to the receiving member. The receiving member and the fastening member are fastened together in a state where the mount is placed on the roof surface. The decorative member is fastened to the receiving member that is not fastened to the fastening member when the mount is not placed on the roof surface. Effect of the Invention
[0007] According to the present disclosure, the fastening member can be removed from the receiving member and a decorative member can be fastened to the receiving member in place of the fastening member, so that the fastening member does not remain on the roof surface after the roof accessories are removed, and the appearance of the roof is less likely to be marred. [Brief description of the drawings]
[0008] [Figure 1] FIG. 1 is a perspective view showing a stand for a roof accessory installation device according to the first embodiment. [Diagram 2] Fig. 2A is a front view showing the fixing member, Fig. 2B is a front view showing the decorative member, Fig. 2C is a front view showing the decorative member, and Fig. 2D is a front view showing a fastening member of the fixing member. [Diagram 3] FIG. 3 is a perspective view showing the roof of the same. [Figure 4] FIG. 4 is a cross-sectional view showing the construction process of the above. [Diagram 5] FIG. 5 is a cross-sectional view showing the above in an installed state. [Figure 6] FIG. 6 is a side view showing the above in an installed state. [Figure 7] FIG. 7 is a plan view showing the above in an installed state. [Figure 8] FIG. 8 is a side view showing the installed state of the roof accessory. [Figure 9] FIG. 9 is a side view showing the installed state of the above roof accessory. [Figure 10]FIG. 10 is a cross-sectional view showing the installed state of the roof accessory. [Figure 11] FIG. 11 is a plan view showing an installed state of the decorative member. [Figure 12] FIG. 12 is a side view showing the decorative member of the above in an installed state. [Figure 13] FIG. 13 is a perspective view showing the roof after the roof accessories have been removed. [Figure 14] FIG. 14 is a perspective view showing a stand of a roof accessory installation device according to another embodiment. [Figure 15] FIG. 15 is a cross-sectional view showing the installed state of the roof accessory. [Figure 16] FIG. 16 is a side view showing the decorative member of the above in an installed state. [Figure 17] FIG. 17 is a side view showing the decorative member of the above in an installed state. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0009] The following describes a roof accessory installation device according to an embodiment with reference to the drawings. However, the following embodiment is merely one of various embodiments of the present disclosure. The following embodiment can be modified in various ways depending on the design, etc., as long as the object of the present disclosure can be achieved. In addition, each figure described in the following embodiment is a schematic diagram, and the size and thickness ratios of each component in the figure do not necessarily reflect the actual dimensional ratios. It is.
[0010] (1) Overview As shown in FIG. 1, FIG. 2A, FIG. 2B, and FIG. 2C, the roof accessory installation device 100 includes a mount 1, a fixing member 2, and a decorative member 3. The mount 1 is used to install a roof accessory 50 on a roof surface 51. The fixing member 2 is used to fix the mount 1 on the roof surface 51. The fixing member 2 includes a receiving member 20 and a fastening member 21. The receiving member 20 is attached to a roof 52 having a roof surface 51. The fastening member 21 is fastened to the receiving member 20 and attached to the roof 52 together with the receiving member 20. The receiving member 20 and the fastening member 21 are fastened to each other in a state where the mount 1 is placed on the roof surface 51. The decorative member 3 is fastened to the receiving member 20 that is not fastened to the fastening member 21 in a state where the mount 1 is not placed on the roof surface 51.
[0011] The roof accessory installation device 100 of this embodiment can install roof accessory 50, such as a solar panel, a water heater, or an antenna, on a roof surface 51 using the mounting base 1 and the fixing member 2. Furthermore, after removing the roof accessory 50 from the roof surface 51, the roof accessory installation device 100 can also remove the mounting base 1 and the fastening member 21 from the roof surface 51, and instead fasten the decorative member 3 to the receiving member 20. Therefore, the mounting base 1 and the fastening member 21 do not remain on the roof surface 51 from which the roof accessory 50 has been removed, and the appearance of the roof surface 51 is less likely to be damaged.
[0012] (2) Details The roof attachment installation device 100 of this embodiment includes a mount 1, a fixing member 2, and a decorative member 3. The mount 1 and the fixing member 2 are used to install the roof attachment 50 on a roof surface 51. On the other hand, the decorative member 3 is used after the roof attachment 50 is removed from the roof surface 51.
[0013] (2.1) Mounting System Figure 1 shows a stand 1. The stand 1 is a member formed by bending a metal plate. As the metal plate, a galvanized steel plate, a painted steel plate, a Galvalume steel plate (registered trademark), an SGL (registered trademark), or the like is used.
[0014] The mount 1 is long in the front-rear direction and short in the left-right direction. The front-rear direction is the same as the slope direction of the roof (water flow direction), and the left-right direction is a direction perpendicular to the front-rear direction. The mount 1 includes a pair of legs 10 and a base 11.
[0015] The pair of legs 10 face each other in the left-right direction. Each leg 10 has an upper leg part 105 and a lower leg part 101. The upper leg part 105 is plate-shaped and is formed to be long in the up-down direction when viewed in the front-rear direction. The lower leg part 101 is plate-shaped and protrudes diagonally downward from the lower end of the upper leg part 105 when viewed in the front-rear direction. The lower leg parts 101 are inclined in directions away from each other. A cushioning material 102 is provided on the back surface (lower surface) of each lower leg part 101.
[0016] The base 11 is provided between the upper ends of a pair of legs 10. That is, the upper end of one leg 10 is connected to the left end of the base 11, and the upper end of the other leg 10 is connected to the right end of the base 11. A groove 13 is formed in the base 11. The groove 13 is provided in the center of the base 11 in the left-right direction when viewed in the front-rear direction. The groove 13 is also formed over the entire length of the base 11 in the front-rear direction.
[0017] The base portion 11 has a mounting portion 14. The mounting portion 14 is a portion on which the roof attachment 50 is placed. The mounting portion 14 is provided on both the left and right sides of the groove portion 13. The mounting portion 14 is formed at a position higher than the bottom portion 15 of the groove portion 13. The bottom portion 15 also has a hole portion 16. The hole portion 16 is provided penetrating the bottom portion 15 in the up-down direction (thickness direction of the bottom portion 15). The hole portion 16 is formed in approximately the center of the bottom portion 15 in the front-rear direction.
[0018] (2.2) Fixing members The fixing member 2 is a member for fixing the rack 1 on the roof surface 51. The fixing member 2 includes a receiving member 20 and a fastening member 21. As shown in FIG. 5, the fixing member 2 is attached to the roof 52. In this case, the receiving member 20 is fixed to the roof 52, and the fastening member 21 is fastened to the receiving member 20 fixed to the roof 52. The fixing member 2 is formed by a one-sided bolt 25 as shown in FIG. 2A.
[0019] The one-sided bolt 25 is a member that can be fastened by working from one side of the joined members, and is applied when the space behind the joined members is small or when bolts and nuts cannot be attached. In this embodiment, the rack 1 is fixed to the roof surface 51 by working from above the roof surface 51. As the one-sided bolt 25, for example, Ultralight (registered trademark) manufactured by Sanko Techno Co., Ltd. can be used, but is not limited to this. This one-sided bolt 25 has an applicable plate thickness of 0.4 to 6.4 mm, a fastening length of 0.5 to 6.5 mm, and can be made of stainless steel for the fastening member 21, cold heading carbon steel for the tubular member 22, and EPDM and rubber-based materials for the packing 28.
[0020] As shown in FIG. 2A, the one-sided bolt 25 includes a fastening member 21 and a tubular member 22.
[0021] Fastening member 21 is a metal member such as stainless steel. As shown in Fig. 2D, fastening member 21 includes a threaded rod portion 29 and a nut portion 26. Threaded rod portion 29 is a round bar-shaped member whose axial direction is the up-down direction. Nut portion 26 is a nut-shaped member fixed to approximately the center of threaded rod portion 29 in the axial direction. Nut portion 26 is immobile relative to threaded rod portion 29.
[0022] An upper threaded portion 290 is formed in the threaded rod portion 29 above the nut portion 26. An external thread is provided over the entire length of the outer peripheral surface of the upper threaded portion 290. An unthreaded portion 291 is formed in the threaded rod portion 29 below the nut portion 26. The outer peripheral surface of the unthreaded portion 291 is a smooth surface, and no external thread is formed. A lower threaded portion 292 is formed in the threaded rod portion 29 below the nut portion 26. The lower threaded portion 292 is provided below the unthreaded portion 291. An external thread is provided over the entire length of the outer peripheral surface of the lower threaded portion 292. The outer diameters of the unthreaded portion 291 and the lower threaded portion 292 are formed slightly smaller than the outer diameter of the upper threaded portion 290.
[0023] Nut portion 26 is provided between upper threaded portion 290 and unthreaded portion 291. That is, upper threaded portion 290 is formed above nut portion 26, and unthreaded portion 291 is formed below nut portion 26. The outer diameter of nut portion 26 is larger than the outer diameter of threaded rod portion 29. Therefore, the outer peripheral surface of nut portion 26 is located outside the outer peripheral surface of threaded rod portion 29. When viewed from the axial direction of threaded rod portion 29, nut portion 26 has an outer shape like a hexagonal nut.
[0024] The cylindrical member 22 is a cylindrical member with an axial direction extending in the vertical direction, and is a metal member such as stainless steel. The cylindrical member 22 has a female thread portion 220, an expansion portion 221, and a washer portion 222.
[0025] The female threaded portion 220 is provided on the lower portion of the tubular member 22. The female threaded portion 220 is formed in a cylindrical shape, and a female thread is formed on the inner peripheral surface.
[0026] The expansion portion 221 is provided on the upper side of the female thread portion 220. The expansion portion 221 has a plurality of (for example, four) deformation portions 225. Each deformation portion 225 is formed in a strip shape that is long in the vertical direction, and the lower end of each deformation portion 225 is connected to the upper end of the female thread portion 220. The multiple deformation portions 225 are provided side by side in the circumferential direction of the tubular member 22. A gap 223 is provided between adjacent deformation portions 225 in the circumferential direction. No female thread is formed on the inner peripheral surface of the expansion portion 221.
[0027] The washer portion 222 has an inner surface formed in a cylindrical shape and an outer surface that looks like a hexagonal nut. The washer portion 222 is provided on the upper side of the extension portion 221. A flange portion 224 is formed around the entire circumference at the lower end of the washer portion 222, and the upper end of the extension portion 221 is connected to the flange portion 224. No female thread is formed on the inner peripheral surface of the washer portion 222. The space inside the cylindrical member 22 opens to the upper surface of the washer portion 222.
[0028] The one-sided bolt 25 is formed by integrating the fastening member 21 and the cylindrical member 22. In this case, the threaded rod portion 29 of the fastening member 21 is inserted from above into the washer portion 222 into the space inside the cylindrical member 22. That is, the unthreaded portion 291 and the lower threaded portion 292 of the threaded rod portion 29, which are located below the nut portion 26, are inserted into the space inside the cylindrical member 22. The lower threaded portion 292 reaches the female threaded portion 220 through the inside of the washer portion 222 and the expansion portion 221. The lower threaded portion 292 is fastened to the female thread of the female threaded portion 220, thereby fastening the fastening member 21 and the cylindrical member 22. The nut portion 26 and the upper threaded portion 290 are not inserted into the space inside the cylindrical member 22, and are located above the washer portion 222. The outer diameter of the nut portion 26 is formed to be larger than the inner diameter of the washer portion 222.
[0029] The one-sided bolt 25 further has two washers 27 and a packing 28. The two washers 27 are provided between the nut portion 26 and the washer portion 222, and are attached to the unthreaded portion 291 of the threaded rod portion 29 of the fastening member 21. The packing 28 is attached to the upper end of the extension portion 221, below the washer portion 222.
[0030] (2.3) Decorative materials In this embodiment, the decorative member 3 includes a bolt 31 as shown in Fig. 2B. Also, in this embodiment, the decorative member 3 may include a cap 32 as shown in Fig. 2C. That is, the decorative member 3 includes at least the bolt 31, and the cap 32 can be used together with the bolt 31 as necessary.
[0031] 2B is a bolt (such as a hexagonal bolt) 31, and has a head 310 and a shaft 311. A male thread is formed on the outer periphery of the shaft 311. The head 310 is formed on the upper end of the shaft 311, and has a larger outer diameter than the shaft 311.
[0032] The decorative member 3 shown in FIG. 2C is a cap 32, which is a resin molded product having a generally hat-shaped cross section. The cap 32 has a washer accommodating portion 320, a washer accommodating portion 321, and a head accommodating portion 322. The washer accommodating portion 320 has a space therein capable of accommodating the washer 222 and the flange portion 224. The washer accommodating portion 321 has a space therein capable of accommodating the washer 27. The head accommodating portion 322 has a space therein capable of accommodating the head 310. The lower surface of the cap 32 (the lower surface of the washer accommodating portion 320) is open. The upper surface of the cap 32 (the upper surface of the head accommodating portion 322) is closed. The internal spaces of the washer accommodating portion 320, the washer accommodating portion 321, and the head accommodating portion 322 are in communication with each other.
[0033] (2.4) Construction process A plurality of roof accessory installation devices 100 of this embodiment are arranged on a roof surface 51 and are used to install roof accessories 50 such as solar panels.
[0034] FIG. 3 shows a roof 52 on which the roof accessory installation device 100 is installed. The roof 52 is formed of a metal sandwich panel 520. The roof 52 may be formed of folded plates. The metal sandwich panel 520 is formed by providing a core material 522 between two metal skins 521. As the metal skin 521, a galvanized steel sheet, a painted steel sheet, a Galvalume steel sheet (registered trademark), an SGL (registered trademark) steel sheet, or the like is used. As the core material 522, a resin foam such as isocyanurate foam, polyurethane foam, or phenol foam, or an inorganic fiber material such as rock wool or glass wool is used. In this embodiment, the thickness of the metal skin 521 is preferably 0.25 mm to 1.6 mm, which allows the receiving member 20 to be firmly fixed to the roof 52. The density of the core material 522 is 30 to 60 kg / m 3 When the density of core material 522 is within this range, core material 522 is not too hard, and expansion portion 221 can easily expand.
[0035] The metal sandwich panel 520 has a peak 523. The peak 523 is formed long in the front-rear direction (water flow direction of the roof 52). The peak 523 is formed to have a substantially trapezoidal cross section and has a pair of inclined portions 5231 and a peak 5232. Each inclined portion 5231 is formed so as to slope downward from the left end and the right end of the peak 5232, respectively. The peak 5232 is formed flat. The metal sandwich panel 520 has a plurality of peaks 523, and a valley 524 is formed between adjacent peaks 523. The valley 524 is formed flat, and the left end and the right end of the valley 524 are connected to the lower end of the inclined portion 5231 of the adjacent peak 523. Therefore, the peak 523 protrudes upward from the valley 524.
[0036] The metal sandwich panel 520 is fixed to a building frame such as a main house to form a roof 52. In this case, a roof surface 51 which is the upper surface of the roof 52 is made of a metal sheet material 53. That is, of the two metal skins 521 of the metal sandwich panel 520, the upper metal skin 521 becomes the metal sheet material 53 which constitutes the roof surface 51.
[0037] In the roof accessory installation device 100, first, the fixing member 2 is formed on the roof 52, and then the mounting base 1 is fixed to the roof 52. In forming the fixing member 2, the one-sided bolt 25 is used. In this case, first, the mounting hole 54 into which the one-sided bolt 25 is inserted is formed in the roof 52. The mounting hole 54 is formed in the peak portion 523. The mounting hole 54 penetrates the metal plate material 53 in the up-down direction at the top portion 5232 of the peak portion 523. The mounting hole 54 is formed in the peak portion 523 so as to reach the core material 522.
[0038] Next, as shown in Fig. 4, the lower part of the one-side bolt 25 is inserted into the mounting hole 54. The upper end of the mounting hole 54 opens to the roof surface 51 at the apex 5232, and the one-side bolt 25 is inserted from this opening. The one-side bolt 25 has the tubular member 22 and the fastening member 21 inserted into the mounting hole 54 below the packing 28. In this case, the packing 28 comes into contact with the roof surface 51 around the opening of the mounting hole 54.
[0039] Next, the receiving member 20 is formed from the cylindrical member 22 of the one-side bolt 25. In forming the receiving member 20, the fastening member 21 is rotated relative to the cylindrical member 22 with the lower part of the one-side bolt 25 inserted into the mounting hole 54. At this time, the fastening member 21 is rotated about the axial direction (vertical direction), but the fastening member 21 is rotated while holding the cylindrical member 22 so that it hardly rotates so that the cylindrical member 22 does not rotate together with the fastening member 21. In addition, when the fastening member 21 is rotated, the lower part of the fastening member 21 is fastened to the female thread portion 220 of the cylindrical member 22, and the fastening member 21 is rotated while holding the fastening member 21 so that the fastening member 21 does not move downward relative to the cylindrical member 22 due to this fastening. At this time, the nut portion 26 provided on the fastening member 21 suppresses the downward movement of the fastening member 21. That is, the nut portion 26 is caught on the upper end of the tubular member 22 (the upper end of the washer portion 222) via the washer 27, so that the downward movement of the fastening member 21 is suppressed.
[0040] When the fastening member 21 is rotated as described above, the female thread portion 220 moves upward while the deformation portion 225 is deformed. That is, when the fastening member 21 is rotated, a force that pulls the female thread portion 220 upward is generated by the rotation, and the deformation portion 225 is pushed up from the lower end by this force. Then, the deformation portion 225 is bent so as to spread outward near the center in the vertical direction and deforms into a "L" shape. As a result, the female thread portion 220 moves upward while the center of the deformation portion 225 in the vertical direction deforms in a direction away from the fastening member 21. Note that the core material 522 around the deformation portion 225 is a soft material such as rock wool, so the deformation portion 225 deforms while biting into the core material 522 around it.
[0041] Then, the hook portion 23 is formed by greatly expanding the outer diameter of the expansion portion 221 due to the multiple plastically deformed deformation portions 225. The hook portion 23 is hooked onto the metal plate material 53 inside the metal sandwich panel 520. That is, the hook portion 23 expands to a size larger than the diameter of the mounting hole 54 below the top portion 5232, and is hooked onto the opening edge portion of the mounting hole 54.
[0042] The receiving member 20 can be formed by deforming the cylindrical member 22 as described above. The receiving member 20 is fixed to the roof 52 at the top 5232 by sandwiching the metal plate material 53 at the opening edge of the mounting hole 54 between the washer portion 222 and the hook portion 23. Furthermore, since the packing 28 is in close contact with the periphery of the opening of the mounting hole 54 on the roof surface 51, waterproofing is not impaired. Furthermore, the fastening member 21 is held by the receiving member 20 in a state where it is fastened to the female thread portion 220.
[0043] Next, as shown in Figures 5, 6 and 7, the rack 1 is installed on the roof surface 51. In this case, first, the fastening member 21 and one upper washer 27 are removed from the receiving member 20. To remove the fastening member 21 from the receiving member 20, the fastening member 21 is rotated in the opposite direction to that in which the hook portion 23 was formed. This causes the lower thread portion 292 to rotate relative to the female thread portion 220, and the female thread portion 220 and the lower thread portion 292 can be released from each other. Thereafter, the fastening member 21 is pulled upward from the receiving member 20.
[0044] Next, the pedestal 1 is placed on the mountain portion 523. In this case, one washer 27 is positioned between the upper surface of the washer portion 222 and the lower surface of the bottom portion 15 of the pedestal 1. In addition, the opening of the receiving member 20 on the upper surface of the washer portion 222, the opening of the washer 27, and the hole portion 16 of the pedestal 1 are arranged to be aligned in the vertical direction.
[0045] After this, the fastening member 21 is attached to the receiving member 20 again. In this case, the lower threaded portion 292 and the non-threaded portion 291 of the fastening member 21 are inserted in the order of one washer 27, the hole portion 16, the other washer 27, and the opening of the receiving member 20 on the upper surface of the washer portion 222. Then, the lower threaded portion 292 and the female threaded portion 220 are fastened to tighten the fastening member 21 to the receiving member 20. In this way, the base 15 of the groove portion 13 is pressed from above with the nut portion 26, so that the base 1 can be fixed to the fixing member 2. The base 1 is installed so as to straddle the top portion 5232 of the mountain portion 523. The pair of leg lower portions 101 of the base 1 are each placed on the inclined portion 5231 via the cushion material 102.
[0046] (2.5) Construction process of roof accessories The roof accessory installation device 100 of this embodiment is used to install a roof accessory 50. When the roof accessory 50 is a flat solar panel 501 as shown in Figs. 8, 9, and 10, the peripheral end of the solar panel 501 can be placed on the mounting portion 14 of the rack 1.
[0047] In FIG. 8, solar panels 501 are arranged at the front and rear positions sandwiching the fastening member 21. The solar panel 501 is fixed to the roof accessory installation device 100 by the two-sided clamps 6. The two-sided clamps 6 include a base piece 60, a pair of rising pieces 61, and a pair of clamping pieces 62. The base piece 60 is formed in a flat plate shape, and is provided with a hole (not shown) penetrating in the vertical direction. The pair of rising pieces 61 are formed in a flat plate shape. The pair of rising pieces 61 are provided at the front end and rear end of the base piece 60, respectively, and are formed to protrude upward from the base piece 60. The pair of clamping pieces 62 are formed in a flat plate shape. The pair of clamping pieces 62 are provided at the upper ends of the pair of rising pieces 61, respectively. One clamping piece 62 protrudes forward from the rising piece 61 on the front end side. The other clamping piece 62 protrudes backward from the rising piece 61 on the rear end side.
[0048] Then, the base piece 60 is attached to the upper threaded portion 290 of the fastening member 21 through the hole, the front pressing piece 62 is hooked onto the upper surface of the rear end portion of the front solar panel 501, and the rear pressing piece 62 is hooked onto the upper surface of the rear end portion of the front solar panel 501. Thereafter, the fixing nut 63 is attached to the upper threaded portion 290 of the fastening member 21, and the base piece 60 is pressed down from above with the fixing nut 63, thereby allowing the solar panel 501 to be fixed to the roof accessory installation device 100 by the two side pressing devices 6.
[0049] 9 and 10, the solar panel 501 is disposed on the rear side of the fastening member 21, and the solar panel 501 is fixed to the roof accessory installation device 100 by the one-side clamp 7. The one-side clamp 7 includes a base piece 70, a rising piece 71, a clamping piece 72, and a reinforcing piece 74. The base piece 70 is formed in a flat plate shape, and is provided with a hole (not shown) penetrating in the vertical direction. The rising piece 71 is formed in a flat plate shape. The rising piece 71 is provided at the rear end of the base piece 70, and is formed to protrude upward from the base piece 70. The clamping piece 72 is formed in a flat plate shape. The clamping piece 72 is provided at the upper end of the rising piece 71. The reinforcing piece 74 is formed in a flat plate shape. The reinforcing piece 74 is provided at the front end of the base piece 70, and is formed to protrude downward from the base piece 70.
[0050] Then, base piece 70 is attached to upper threaded portion 290 of fastening member 21 through the hole, and pressing piece 72 is hooked onto the upper surface of the front end portion of solar panel 501 rearward of fastening member 21. Thereafter, fixing nut 73 is attached to upper threaded portion 290 of fastening member 21, and base piece 70 is pressed down from above with fixing nut 73, thereby allowing solar panel 501 to be fixed to roof accessory installation device 100 by one-sided pressing tool 7.
[0051] 9 and 10 can also be used to fasten a solar panel 501 that is installed in front of the fastening member 21.
[0052] (2.6) Removal of roof attachments 11 and 12 show the structure after removing the roof attachment 50. To remove the roof attachment 50, the fixing nuts 63, 73 are removed from the fastening members 21, and the two-side clamps 6 and one-side clamps 7 are also removed from the fastening members 21. Thereafter, the solar panel 501 (roof attachment 50) is removed from the frame 1 and removed.
[0053] In the roof accessory installation device 100 of this embodiment, when the roof accessory 50 is removed, the mount 1 and the fastening member 21 are also removed. Therefore, the mount 1 and the fastening member 21 do not remain on the roof surface 51 after removal, and the appearance of the roof 52 is not easily deteriorated. The mount 1 can be removed after the fastening member 21 is removed from the receiving member 20. The fastening member 21 is rotated with respect to the female threaded portion 220 in the opposite direction to that when the hook portion 23 was formed, thereby releasing the fastening between the female threaded portion 220 and the lower threaded portion 292, and then the non-threaded portion 291 and the lower threaded portion 292 of the fastening member 21 are pulled upward from the receiving member 20. As a result, the receiving member 20 and the packing 28 remain on the roof 52.
[0054] Next, the bolt 31, which is the decorative member 3, is inserted into the receiving member 20 from above and fastened to the female thread portion 220. Next, if necessary, the cap 32, which is the decorative member 3, is placed over the head 310 and washer portion 222 of the bolt 31. At this time, the washer portion 222 and the flange portion 224 are accommodated inside the washer portion accommodating portion 320. The washer 27 is accommodated inside the washer accommodating portion 321. The head 310 is accommodated inside the head accommodating portion 322.
[0055] As described above, the cap 32 does not have to be used. In this case, the head 310 of the bolt 31 is located above the washer portion 222. When the cap 32 is not used, the head 310 of the bolt 31 and the washer portion 222 are not covered by the cap 32 and are exposed. Therefore, it is preferable to use the cap 32 from the viewpoint of waterproofing.
[0056] In this way, with the roof accessory installation device 100 of this embodiment, even after the roof accessory is removed, the washer portion 222 is not exposed on the roof surface 51, and the appearance of the roof 52 is not marred. As shown in Fig. 13, with the roof accessory installation device 100 of this embodiment, after the roof accessory is removed, only the cap 32 of the decorative member 3 (if the cap 32 is not used, the washer portion 222 and the head 310 of the bolt 31) is visible on the roof surface 51, and the appearance of the roof 52 is not marred.
[0057] Furthermore, if the roof attachment 50 is to be installed again after the decorative member 3 has been installed, the decorative member 3 can be removed from the receiving member 20 and the fastening member 21 can be attached to the receiving member 20 to form the fixing member 2, and then the mounting base 1 can be attached and the roof attachment 50 can be installed.
[0058] (2.7) Other embodiments 14 to 17 show a roof accessory installation device 100 according to another embodiment. This embodiment differs from the above embodiment in the configuration of the mount 1A. Configurations similar to those in the above embodiment are given the same reference numerals and descriptions thereof will be omitted as appropriate.
[0059] The mount 1A shown in Fig. 14 is long in the front-rear direction and short in the left-right direction. The mount 1A includes a pair of legs 10 and a base 11. The front-rear direction is the direction in which the roof slopes (the direction in which water flows), and the left-right direction is a direction perpendicular to the front-rear direction.
[0060] The pair of legs 10 are arranged side by side in the front-rear direction. Each leg 10 has a leg upper part 105, a pair of leg lower parts 101, and a connecting part 103. The leg upper part 105 is plate-shaped and is formed to be long in the left-right direction when viewed in the front-rear direction. The connecting part 103 is connected to the lower end of the leg upper part 105. The connecting part 103 is formed in a plate shape and is formed to be long in the left-right direction when viewed in the front-rear direction. The pair of leg lower parts 101 are plate-shaped and protrude diagonally downward from the lower end from the left and right ends of the connecting part 103 when viewed in the front-rear direction. The leg lower parts 101 are inclined in directions away from each other. A cushion material 102 is provided on the back surface (lower surface) of each leg lower part 101.
[0061] The base 11 is provided between the upper ends of a pair of legs 10. That is, the upper end of one leg 10 is connected to the front end of the base 11, and the upper end of the other leg 10 is connected to the rear end of the base 11. A groove 13 is formed in the base 11. The groove 13 is provided in the center of the base 11 in the front-rear direction when viewed in the left-right direction. The groove 13 is also formed over the entire length of the base 11 in the left-right direction.
[0062] The base portion 11 has a mounting portion 14. The mounting portion 14 is a portion on which the roof attachment 50 is placed. The mounting portion 14 is provided on both the front and rear sides of the groove portion 13. The mounting portion 14 is formed at a position higher than the bottom portion 15 of the groove portion 13. The bottom portion 15 also has a hole portion 16. The hole portion 16 is provided penetrating the bottom portion 15 in the up-down direction (thickness direction of the bottom portion 15). The hole portion 16 is formed in approximately the center of the bottom portion 15 in the front-to-rear direction.
[0063] The mount 1A thus formed is fixed to a fixing member 2, placed on a roof surface 51, and used to install a roof accessory 50, in the same manner as the mount 1 of the above embodiment (see Figs. 15 to 17).
[0064] (summary) As described above, the roof accessory installation device (100) according to the first embodiment includes the mount (1), the fixing member (2), and the decorative member (3). The mount (1) installs the roof accessory (50) on the roof surface (51). The fixing member (2) fixes the mount (1) on the roof surface (51). The fixing member (2) includes the receiving member (20) and the fastening member (21). The receiving member (20) is attached to a roof (52) having a roof surface (51). The fastening member (21) is fastened to the receiving member (20). The receiving member (20) and the fastening member (21) are fastened to each other in a state where the mount (1) is placed on the roof surface (51). The decorative member (3) is fastened to the receiving member (20) that is not fastened to the fastening member (21) in a state where the mount (1) is not placed on the roof surface (51).
[0065] According to this embodiment, the decorative member (3) can be fastened to the receiving member (20) with the mounting base (1) and the fastening members (21) removed from the roof surface (51), thereby minimizing deterioration in the appearance of the roof surface (51) after the mounting base (1) and the fastening members (21) are removed.
[0066] The second aspect is the roof attachment installation device (100) according to the first aspect, in which the roof (52) includes a metal plate material (53) that constitutes the roof surface (51). The receiving member (20) is attached to the roof (52) by being hooked onto the metal plate material (53).
[0067] According to this embodiment, the receiving member (20) can be easily installed.
[0068] A third aspect is the roof attachment installation device (100) according to the first or second aspect, in which the roof (52) is made of a folded plate or a metal sandwich panel.
[0069] According to this embodiment, the receiving member (20) is hooked onto the metal plate material (53) constituting the roof surface (51) of the folded plate or metal sandwich panel, so that the receiving member (20) can be easily installed.
[0070] The fourth aspect is a roof accessory installation device (100) relating to the first or second aspect, in which the fixing member (2) is formed of a one-sided bolt (25) that fixes the mounting base (1) onto the roof surface (51) by working from above the roof surface (51).
[0071] According to this embodiment, the installation of the stand (1) can be easily performed.
[0072] A fifth aspect is the roof accessory installation device (100) according to the fourth aspect, in which the one-sided bolt (25) includes a fastening member (21) and a tubular member (22). The receiving member (20) has a hook portion (23) formed by deformation of the tubular member (22) by operating the fastening member (21).
[0073] According to this embodiment, the receiving member (20) can be easily installed.
[0074] A sixth aspect is the roof attachment installation device (100) according to the first or second aspect, in which the roof attachment (50) is a solar panel (501).
[0075] According to this embodiment, deterioration of the appearance of the roof surface (51) after removing the solar panel (501), the mounting base (1), and the fastening members (21) can be reduced. [Explanation of symbols]
[0076] 1 Mount 2 Fixing material 3. Decorative materials 20 Receiving member 21 Fastening members 22 Cylindrical member 23 Hook 25 One-sided bolt 50 Roof accessories 51 Roof surface 52 Roof 53 Metal plate material 100 Roof attachment installation device 501 Solar Panel 520 Metal sandwich panel
Claims
1. A roof attachment installation device comprising: a mount for installing a roof attachment on a roof surface; a fixing member for fixing the mount on the roof surface; and a decorative member, The fixing member includes a receiving member attached to a roof having the roof surface and a fastening member fastened to the receiving member, The receiving member and the fastening member are fastened to each other in a state in which the rack is placed on the roof surface, The decorative member is fastened to the receiving member that is not fastened to the fastening member in a state in which the rack is not placed on the roof surface. Roof attachment installation device.
2. The roof includes a metal plate material that constitutes the roof surface, The receiving member is attached to the roof by being hooked onto the metal plate material. The roof attachment installation device according to claim 1.
3. The roof is composed of a folded plate or a metal sandwich panel. A roof accessory installation device according to claim 1 or 2.
4. The fixing member is formed of a one-sided bolt that fixes the rack to the roof surface by working from above the roof surface. A roof accessory installation device according to claim 1 or 2.
5. The one-sided bolt includes the fastening member and a cylindrical member, The receiving member has a hook portion formed by deformation of the tubular member by operating the fastening member. The roof attachment installation device according to claim 4.
6. The roof attachment is a solar panel. A roof accessory installation device according to claim 1 or 2.
Citation Information
Patent Citations
Support device of solar cell module in folded-plate roof
JP2023000585A