Inkjet recording device

The inkjet recording apparatus addresses the inefficiency in cleaning the ink recovery tray by using V-shaped groove portions in the ink recovery tray, ensuring effective circulation of cleaning liquid and preventing clogging.

JP2025092983APending Publication Date: 2025-06-23KYOCERA DOCUMENT SOLUTIONS INC
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Patent Information

Application Number
JP2023208442
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-12-11
Publication Date
2025-06-23

AI Technical Summary

Technical Problem

Inkjet recording apparatuses face challenges in efficiently circulating cleaning liquid over the entire area of the ink recovery tray, leading to decreased cleaning efficiency and potential clogging due to solidified ink.

Method used

The inkjet recording apparatus incorporates a cleaning liquid supply mechanism and an ink recovery tray with a waste ink receiving portion featuring a plurality of V-shaped groove portions. This design ensures that the cleaning liquid flows easily over the entire area of the waste ink receiving portion and reaches the waste ink discharge portion.

Benefits of technology

The configuration allows for efficient cleaning of the ink recovery tray, preventing ink from drying and clogging, thereby maintaining the apparatus's functionality and extending its operational lifespan.

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Abstract

To provide an inkjet recording device capable of efficiently cleaning an ink dropped into an ink recovery tray with a cleaning fluid.SOLUTION: An inkjet recording device includes: an ink recovery tray; and a cleaning fluid supply mechanism. The ink recovery tray is disposed facing a recording head when recovery operation of the recording head configured to discharge an ink on a recording medium is performed to recovery the ink pushed out to an ink discharge surface of the recording head. The cleaning fluid supply mechanism supplies a cleaning fluid for cleaning the ink onto the ink recovery tray. The ink recovery tray has: a waste ink receiving part facing the ink discharge surface, and a waste ink discharge part located adjacent to the waste ink receiving part and forms a descending slope from the waste ink receiving part to the waste ink discharge part. In the waste ink receiving part, a plurality of groove parts extending along the descending slope and respectively having V-shaped cross sections are formed.SELECTED DRAWING: Figure 9
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Description

Technical Field

[0001] The present invention relates to an inkjet recording apparatus that performs recording by ejecting ink onto a recording medium, and more particularly to an inkjet recording apparatus provided with an ink recovery tray for receiving ink extruded from the ink ejection surface of a recording head.

Background Art

[0002] As a recording apparatus such as a facsimile machine, a copying machine, or a printer, an inkjet recording apparatus that ejects ink onto a recording medium such as paper or an OHP sheet to form an image is widely used because it can form a high-definition image.

[0003] In such an inkjet recording apparatus, generally, in order to prevent drying of the ink in the ink ejection nozzles provided with openings on the ink ejection surface of the recording head and clogging of the nozzles, ink is forcibly extruded (purged) from the nozzles. By this extrusion of the ink, thickened ink, air bubbles, impurities, etc. in the nozzles can be discharged. Also, the extruded ink redissolves the mist (ink residue) adhering to the ink ejection surface. Then, after the ink is extruded, the ink adhering to the ink ejection surface (nozzle surface) is wiped off with a blade-shaped wiper to perform a recovery process of the recording head.

[0004] The ink wiped off by the wiper falls onto an ink recovery tray for receiving the ink, is recovered, and is discharged from the ink recovery tray as waste liquid. However, the ink that has fallen onto the ink recovery tray dries and its fluidity decreases. The ink with decreased fluidity accumulates on the ink recovery tray and contaminates the recording medium by adhering to the conveyance belt. Also, the solidified ink clogs the ink discharge flow path, causing contamination and malfunctions inside the apparatus.

[0005] As a method for suppressing clogging of the ink discharge passage, for example, Patent Document 1 discloses a waste ink tray having an ink inflow portion including a first inlet through which ink flows in and a second inlet disposed at a position higher than the first inlet, and an ink detection unit that detects the presence or absence of ink flowing into the second inlet. When the ink detection unit detects the inflow of ink into the second inlet, an inkjet recording apparatus that detects the blockage of the first inlet is disclosed.

[0006] Patent Document 2 discloses a maintenance unit including a wiper that wipes ink from a recording head and a wiper carriage that moves while holding the wiper. A communication portion that communicates in the vertical direction is formed in a portion facing the ink discharge surface of the holding sheet metal that holds the wiper, and an ink guide member having an upper opening and a lower opening is provided in the communication portion.

Prior Art Documents

Patent Documents

[0007]

Patent Document 1

Patent Document 2

Summary of the Invention

Problems to be Solved by the Invention

[0008] Among the maintenance units as described above, there is one that supplies a cleaning liquid to an ink recovery tray by a liquid supply mechanism. In this configuration, the cleaning liquid contacts the ink fixed on the ink recovery tray before flowing into the ink discharge passage and is washed away while dissolving. Therefore, it is necessary to efficiently circulate the cleaning liquid over the entire area of the ink recovery tray.

[0009] However, when the liquid supply mechanism and the ink recovery tray are constituted by separate members, an error may occur in the dropping position of the cleaning liquid, and the cleaning liquid may not pass through the intended flow path. As a result, the cleaning liquid cannot be circulated over the entire area of the ink recovery tray, which may lead to a decrease in cleaning efficiency.

[0010] In view of the above problems, an object of the present invention is to provide an inkjet recording apparatus capable of efficiently cleaning ink dropped on an ink recovery tray using a cleaning liquid.

Means for Solving the Problems

[0011] To achieve the above object, a first configuration of the present invention is an inkjet recording apparatus including an ink recovery tray and a cleaning liquid supply mechanism. The ink recovery tray is disposed opposite to the recording head when the recovery operation of the recording head that discharges ink onto the recording medium is executed, and recovers the ink extruded onto the ink discharge surface of the recording head. The cleaning liquid supply mechanism supplies a cleaning liquid for cleaning the ink onto the ink recovery tray. The ink recovery tray has a waste ink receiving portion facing the ink discharge surface and a waste ink discharge portion disposed adjacent to the waste ink receiving portion, and has a downward gradient from the waste ink receiving portion toward the waste ink discharge portion. A plurality of V-shaped groove portions in cross-sectional view extending along the downward gradient are formed in the waste ink receiving portion.

Effects of the Invention

[0012] According to the first configuration of the present invention, by providing a plurality of V-shaped groove portions in cross-sectional view in the waste ink receiving portion, the cleaning liquid dropped on the waste ink receiving portion reaches the waste ink discharge portion along each groove portion. Therefore, the cleaning liquid easily flows over the entire area of the waste ink receiving portion as compared with the conventional ink recovery tray.

Brief Description of the Drawings

[0013]

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[0014] [1. Configuration of Inkjet Recording Apparatus] Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a side cross-sectional view showing a schematic configuration of a printer 100 as an inkjet recording apparatus according to an embodiment of the present invention. The printer 100 includes a paper feed cassette 2 which is a paper storage unit. The paper feed cassette 2 is disposed below the inside of the printer main body 1. Inside the paper feed cassette 2, a paper P which is an example of a recording medium is stored.

[0015] A paper feed device 3 is disposed above the downstream side in the paper conveyance direction of the paper feed cassette 2, that is, on the upper right side of the paper feed cassette 2 in FIG. 1. By this paper feed device 3, the paper P is sent out one by one toward the upper right of the paper feed cassette 2 in FIG. 1.

[0016] The printer 100 includes a first paper conveyance path 4a inside thereof. The first paper conveyance path 4a is located above the paper feed cassette 2 in its paper feed direction, that is, in the upper right direction. The paper P sent out from the paper feed cassette 2 is conveyed vertically upward along the side surface of the printer main body 1 by the first paper conveyance path 4a.

[0017] At the downstream end of the first paper conveyance path 4a in the paper conveyance direction, a registration roller pair 13 is provided. Further, a first conveyance unit 5 and a recording unit 9 are disposed closest to the downstream side in the paper conveyance direction of the registration roller pair 13. The paper P sent out from the paper feed cassette 2 reaches the registration roller pair 13 through the first paper conveyance path 4a. The registration roller pair 13 corrects the skew feed of the paper P, measures the timing with the ink ejection operation executed by the recording unit 9, and sends out the paper P toward the first conveyance unit 5 (particularly, the first conveyance belt 8 described later).

[0018] The paper P sent out to the first conveyance unit 5 by the registration roller pair 13 is conveyed to a position facing the recording unit 9 (particularly, recording heads 17a to 17c described later) by the first conveyance belt 8. By ejecting ink from the recording unit 9 onto the paper P, an image is recorded on the paper P. At this time, the ejection of ink in the recording unit 9 is controlled by a control device 110 inside the printer 100.

[0019] In the paper conveyance direction, a second conveyance unit 12 is arranged on the downstream side (the left side in FIG. 1) of the first conveyance unit 5. The paper P on which an image has been recorded by the recording unit 9 is sent to the second conveyance unit 12. The ink ejected onto the surface of the paper P is dried while passing through the second conveyance unit 12.

[0020] In the paper conveyance direction, a decurler unit 14 is provided on the downstream side of the second conveyance unit 12 and near the left side surface of the printer main body 1. The paper P on which the ink has been dried by the second conveyance unit 12 is sent to the decurler unit 14, and the curl generated in the paper P is corrected.

[0021] In the paper conveyance direction, a second paper conveyance path 4b is provided on the downstream side (above in FIG. 1) of the decurler unit 14. When double-sided printing is not performed, the paper P that has passed through the decurler unit 14 passes through the second paper conveyance path 4b and is discharged to a paper discharge tray 15a provided outside the left side surface of the printer 100. Below the paper discharge tray 15a, a sub-discharge tray 15b for discharging unnecessary paper P (waste paper) in which printing defects or the like have occurred is provided.

[0022] Above the printer main body 1 and above the recording unit 9 and the second conveyance unit 12, a reverse conveyance path 16 for performing double-sided printing is provided. When double-sided printing is performed, the paper P that has completed recording on one side (the first side) and has passed through the second conveyance unit 12 and the decurler unit 14 passes through the second paper conveyance path 4b and is sent to the reverse conveyance path 16.

[0023] The sheet P sent to the reverse conveyance path 16 has its conveyance direction switched subsequently for recording on the other side (second side) of the sheet P. Then, the sheet P passes through the upper part of the printer main body 1 and is sent rightward, and after passing through the registration roller pair 13 with the second side facing upward, it is sent again to the first conveyance unit 5. In the first conveyance unit 5, the sheet P is conveyed to a position facing the recording unit 9, and an image is recorded on the second side by ink ejection from the recording unit 9. The sheet P after double-sided recording passes through the second conveyance unit 12, the decurler unit 14, and the second sheet conveyance path 4b in sequence and is discharged to the sheet discharge tray 15a.

[0024] Also, below the second conveyance unit 12, a maintenance unit 19 and a cap unit 20 are arranged. When performing a purge, the maintenance unit 19 horizontally moves below the recording unit 9, wipes off the ink extruded from the ink ejection ports 18 (all shown in FIG. 2) of the recording heads 17a to 17c, and collects the wiped-off ink. Note that a purge refers to an operation of forcibly extruding ink from the ink ejection ports 18 of the recording heads 17a to 17c in order to discharge the thickened ink, foreign matter, and air bubbles in the ink ejection ports 18. The cap unit 20 horizontally moves below the recording unit 9 when capping the ink ejection surfaces of the recording heads 17a to 17c, and further moves upward to be attached to the lower surfaces of the recording heads 17a to 17c.

[0025] FIG. 2 is a plan view of the recording unit 9. FIG. 3 is a perspective view of the recording unit 9 seen from above. As shown in FIGS. 2 and 3, the recording unit 9 includes a head housing 10 and line heads 11Y, 11M, 11C, and 11K. The line heads 11Y to 11K are held by the head housing 10 at a height at which a predetermined interval (for example, 1 mm) is formed with respect to the conveyance surface of the endless first conveyance belt 8 stretched over a plurality of rollers including the drive roller 6a and the driven roller 6b. The drive roller 6a runs the first conveyance belt 8 in the conveyance direction of the sheet P (arrow X direction).

[0026] Line heads 11Y to 11K each have a plurality (here, three) of recording heads 17a to 17c. The recording heads 17a to 17c are arranged in a staggered pattern along the intersecting direction, which is a direction intersecting the paper conveyance direction (arrow X direction). In the present embodiment, the intersecting direction is the same as the paper width direction (arrow YY' direction) orthogonal to the paper conveyance direction (arrow X direction). The recording heads 17a to 17c have a plurality of ink ejection ports 18 (nozzles). Each ink ejection port 18 is arranged at equal intervals in the intersecting direction (arrow YY' direction). From the line heads 11Y to 11K, inks of each color of yellow (Y), magenta (M), cyan (C), and black (K) (aqueous ink in the present embodiment) are respectively ejected toward the paper P conveyed by the first conveyance belt 8 through the ink ejection ports 18 of the recording heads 17a to 17c.

[0027] FIG. 4 is a side view of the recording heads 17a to 17c constituting the line heads 11C to 11K of the recording unit 9, and FIG. 5 is a plan view of the recording heads 17a to 17c as viewed from the ink ejection surface F1 side. Since the recording heads 17a to 17c have the same shape and configuration, in FIGS. 4 and 5, the recording heads 17a to 17c are shown in a common figure.

[0028] As shown in FIG. 5, on the ink ejection surface (nozzle surface) F1 of the recording heads 17a to 17c, a plurality (here, four blocks) of nozzle regions Ra to Rd in which a large number of ink ejection ports 18 (see FIG. 2) are arranged are provided. The ink ejection surface F1 is formed of, for example, SUS (stainless steel). Further, a water-repellent film (not shown) is formed on the ink ejection surface F1.

[0029] Inks of four colors (yellow, magenta, cyan, and black) stored in ink tanks (not shown) are supplied to the recording heads 17a to 17c constituting each of the line heads 11Y to 11K for each color of the line heads 11Y to 11K.

[0030] Each of the recording heads 17a to 17c discharges ink from the ink discharge port 18 toward the sheet P that is adsorbed and held on the conveyance surface of the first conveyance belt 8 and conveyed in response to the image data received from an external computer by a control signal from a control unit (not shown). As a result, a color image in which four colors of ink, yellow, magenta, cyan, and black, are superimposed is formed on the sheet P on the first conveyance belt 8. Further, a cleaning liquid supply unit 60 for supplying a cleaning liquid is provided at one end in the longitudinal direction (arrow YY' direction) of the recording heads 17a to 17c orthogonal to the sheet conveyance direction (arrow X direction). A number of cleaning liquid supply ports 60a are formed in the cleaning liquid supply unit 60.

[0031] In the printer 100, in order to clean the ink discharge surface F1 of the recording heads 17a to 17c, at the start of printing after a long-term stop and during the printing operation, ink is extruded (purged) from the ink discharge ports 18 of all the recording heads 17a to 17c, and a cleaning liquid is supplied from the cleaning liquid supply port 60a to the cleaning liquid supply surface F2, and a recovery operation of the recording heads 17a to 17c is performed in which the wiper 35 (see FIG. 8) wipes off the ink extruded onto the ink discharge surface F1 together with the cleaning liquid, in preparation for the next printing operation. The ink and the cleaning liquid wiped off from the ink discharge surface F1 are recovered by an ink recovery tray 50 (see FIG. 9) described later.

[0032] [2. Configuration of Maintenance Unit] FIG. 6 is a perspective view of the recording unit 9, the cap unit 30, and the maintenance unit 19 of the printer 100. As shown in FIG. 6, two guide rails 70a and 70b are fixed along both end portions parallel to the sheet conveyance direction (arrow X direction) below the recording unit 9. A pair of guide plates 71a and 71b are fixed to the guide rails 70a and 70b, and the side edge of the cap unit 30 is supported at the lower end portions of the guide plates 71a and 71b. Further, a carriage 72 is slidably supported by the guide rails 70a and 70b, and the maintenance unit 19 is placed on the carriage 72.

[0033] The cap unit 30 is capable of reciprocating between a first position directly below the recording unit 9 and a second position (the position in Fig. 6) retracted in the horizontal direction (the direction of arrow X) from the first position, and is configured to move upward (the direction of arrow Z) at the first position to cap the recording heads 17a to 17c.

[0034] The maintenance unit 19 is capable of reciprocating between a first position directly below the recording unit 9 and a second position (the position in Fig. 6) retracted in the horizontal direction (the direction of arrow X) from the first position, and is configured to move upward (the direction of arrow Z) at the first position to perform a wiping operation described later.

[0035] Specifically, outside the guide rail 70b, a drive motor 73 for moving the carriage 72 in the direction of arrow XX', a gear train (not shown) engaged with the rack teeth 72a of the drive motor 73 and the carriage 72, and a cover member 75 covering these are attached. When the drive motor 73 rotates forward, the gear train rotates, and the carriage 72 and the maintenance unit 19 move from the second position to the first position.

[0036] In addition, at the four corners of the carriage 72, support arms (not shown) that support the maintenance unit 19 from the lower surface side and are capable of swinging (standing up or falling down) are provided. Also, outside the carriage 71, a wipe lifting motor 76 for swinging the support arm 74 and a gear train (not shown) engaged with the drive output gear of the wipe lifting motor 76 are attached.

[0037] When the wiper lifting motor 76 rotates forward, the gear train rotates, causing the support arm to swing (stand up). As a result, the maintenance unit 19 rises. Note that a unit lifting mechanism for moving the maintenance unit 19 in the vertical direction (arrow ZZ' direction) is constituted by the wiper lifting motor 76, the gear train, the support arm, and the like. Further, a guide groove (not shown) extending in the vertical direction is formed on the inner surface of the carriage 71, and the maintenance unit 19 moves up and down along the guide groove.

[0038] FIG. 7 is a partially enlarged view of the maintenance unit 19 according to the present embodiment mounted on the printer 100 as viewed from above. The maintenance unit 19 includes a blade unit 31 to which a plurality of wipers 35 are fixed, a substantially rectangular wiper carriage 33 to which the blade unit 31 is attached, a support frame 40 that supports the wiper carriage 33, and an ink recovery tray 50 disposed on the upper surface of the support frame 40.

[0039] As shown in FIG. 7, rail grooves 41 are formed at opposite edges on the upper surface of the support frame 40, and the sliding pulleys 36 provided at four locations on the wiper carriage 33 abut against the rail grooves 41, so that the wiper carriage 33 is slidably supported with respect to the support frame 40 in the direction of arrow YY'.

[0040] A wiper drive motor for moving the wiper carriage 33 in the horizontal direction (arrow YY' direction) and a rack drive gear that engages with the rack of the wiper carriage 33 (both not shown) are attached to the support frame 40. When the wiper drive motor rotates forward and backward, the rack drive gear rotates forward and backward via the gear train, and the wiper carriage 33 reciprocates in the horizontal direction (arrow YY' direction).

[0041] The wiper 35 is a blade-shaped member made of, for example, EPDM rubber for wiping the ink extruded from the ink ejection ports 18 of each of the recording heads 17a to 17c and the cleaning liquid supplied from the cleaning liquid supply unit 60. The wiper 35 is pressed against the wiping start position outside the nozzle regions Ra to Rd (see FIG. 5) where the ink ejection ports 18 are exposed from a substantially perpendicular direction, and wipes the ink ejection surface F1 including the nozzle regions Ra to Rd in a predetermined direction (arrow Y direction) by the movement of the wiper carriage 33.

[0042] Four wipers 35 are arranged at substantially equal intervals in the width direction (arrow XX′ direction) of the blade unit 31, and a total of 12 wipers are arranged in three rows in the moving direction (arrow YY′ direction) of the wiper carriage 33. Each wiper 35 is arranged at a position corresponding to the recording heads 17a to 17c (see FIG. 3) that constitute each of the line heads 11Y to 11K. The blade unit 31 is detachable from the wiper carriage 33 and is replaced when the wiper 35 is worn or damaged.

[0043] An ink recovery tray 50 for recovering the waste ink wiped from the ink ejection surface F1 by the wiper 35 is arranged on the upper surface of the support frame 40. The waste ink wiped from the ink ejection surface F1 by the wiper 35 and dropped into the ink recovery tray 50 passes through the ink recovery path and is recovered into a waste ink recovery tank (both not shown).

[0044] [3. Configuration of Ink Recovery Tray] FIG. 8 is a plan view of the ink recovery tray 50 mounted on the maintenance unit 19 of the present embodiment. FIG. 9 is a cross-sectional view (a cross-sectional view taken along the arrow AA in FIG. 8) of the ink recovery tray 50 cut along the longitudinal direction. The ink recovery tray 50 is formed with a waste ink receiving portion 53 and a waste ink discharging portion 54 along the longitudinal direction (arrow CC′ direction in FIG. 9).

[0045] As shown in Fig. 9, the upper surface of the ink recovery tray 50 slopes downward from the waste ink receiving portion 53 toward the waste ink discharging portion 54. That is, the waste ink that has fallen onto the ink recovery tray 50 flows from one side in the longitudinal direction (the side of the waste ink receiving portion 53) toward the other side (the side of the waste ink discharging portion 54). The flow direction of the waste ink is indicated by the white arrow.

[0046] Fig. 10 is a plan view showing the positional relationship between the recording heads 17a to 17c constituting the line heads 11Y to 11K and the ink recovery tray 50. As shown in Fig. 10, the ink recovery tray 50 shown in Fig. 8 is disposed opposite the recording heads 17a and 17b. On the other hand, the ink recovery tray 50 shown in Fig. 8 is disposed opposite the recording head 17c after being inverted 180°.

[0047] More specifically, in each ink recovery tray 50 facing the recording heads 17a and 17c, a common ink discharging portion 54 is formed at the boundary portion. And the flow direction of the waste ink in each ink recovery tray 50 is in the reverse direction (inward in the left - right direction in Fig. 11) toward the ink discharging portion 54.

[0048] In the maintenance unit 19, a set of three ink recovery trays 50 shown in Fig. 10 is arranged one by one for the four line heads 11Y to 11K, and a total of 12 ink recovery trays 50 are arranged.

[0049] Fig. 11 is a cross - sectional view (a cross - sectional view taken along the arrow BB in Fig. 8) of the waste ink receiving portion 53 of the ink recovery tray 50 cut along the tray width direction. The waste ink receiving portion 53 is formed over substantially the entire area of the ink recovery tray 50 and faces the ink ejection surfaces F1 of the recording heads 17a to 17c. In the waste ink receiving portion 53, four rows of groove portions 53a to 53d extending along the downward slope of the ink recovery tray 50 (the direction perpendicular to the paper surface in Fig. 11, the direction of the arrow CC′ in Fig. 9) are formed.

[0050] The groove portions 53a to 53d are formed adjacent to and in parallel with each other by the ridge portions 56 and the valley portions 57 being alternately arranged along the tray width direction (the direction of arrow DD'). The groove portions 53a to 53d are V-shaped in cross section.

[0051] As shown in FIGS. 8 and 9, the waste ink discharge portion 54 is formed adjacent to the downstream side of the waste ink receiving portion 53. An ink discharge hole 54a is provided at one end of the waste ink discharge portion 54. The waste ink discharge portion 54 has a downward slope toward the ink discharge hole 54a. That is, the ink discharge hole 54a is provided at the lowermost portion of the waste ink discharge portion 54.

[0052] The cleaning liquid dropped from the cleaning liquid supply portion 60 (or the cleaning liquid supply mechanism 61) to the upstream end portion (the right end portion in FIGS. 8 and 9) of the waste ink receiving portion 53 moves along the groove portions 53a to 53d formed in the waste ink receiving portion 53 to the waste ink discharge portion 54.

[0053] FIG. 12 is a partial cross-sectional view of the waste ink receiving portion 53 of the ink recovery tray 50 cut along the tray width direction, and shows a modified example in which the ridge portion 56 between the groove portions 53a to 53d is in an R shape. As shown in FIG. 12, by making the ridge portion 56 between the groove portions 53a to 53d R-shaped in cross section, the cleaning liquid flowing through the groove portions 53a to 53d can easily cross the ridge portion 56 and flow into the adjacent groove portions 53a to 53d.

[0054] FIG. 13 is a plan view showing an example of a conventional ink recovery tray 150. FIG. 14 is a cross-sectional view (a cross-sectional view taken along the arrow BB in FIG. 13) of the waste ink receiving portion 53 of the conventional ink recovery tray 150 cut along the tray width direction. In the conventional ink recovery tray 150, it has a single V shape with a downward slope from both end portions in the direction orthogonal to the longitudinal direction of the ink recovery tray 150 (the tray width direction, the direction of arrow DD' in FIG. 13) toward the central portion (the lowermost portion) 150a. The configuration of other portions of the ink recovery tray 150 is the same as that of the ink recovery tray 50 of the present embodiment shown in FIGS. 8 and 9.

[0055] In the conventional ink recovery tray 150 shown in FIGS. 13 and 14, when waste ink drops onto the entire surface of the waste ink receiving portion 53, the fluid waste ink gathers at the central portion 150a along the V-shaped pattern and flows into the waste ink discharge portion 54. However, not all of the waste ink can move to the central portion 150a. The waste ink that cannot move completely dries and thickens on the waste ink receiving portion 53 and remains in the upper part of the V-shaped pattern (the outer side in the tray width direction).

[0056] Also, even if the cleaning liquid is flowed from the upstream end of the waste ink receiving portion 53 over the entire area of the V-shaped pattern, it only flows concentratedly into the central portion 150a of the V-shaped pattern. The deposition of waste ink progresses on the downstream side of the waste ink receiving portion 53 where the cleaning liquid cannot come into contact and in the upper part of the V-shaped pattern. Although it is possible to clean the entire area of the V-shaped pattern by supplying a large amount of cleaning liquid at once, the consumption of the cleaning liquid increases.

[0057] On the other hand, when the waste ink receiving portion 53 is made flat, the path (route) through which the cleaning liquid flows from the upstream end of the waste ink receiving portion 53 where the cleaning liquid is dropped to the waste ink discharge portion 54 becomes random. Therefore, it is difficult to guide the cleaning liquid to the target position on the waste ink receiving portion 53.

[0058] According to the configuration of the present embodiment, by providing the groove portions 53a to 53d in the waste ink receiving portion 53, the cleaning liquid dropped onto the waste ink receiving portion 53 reaches the waste ink discharge portion 54 along each of the groove portions 53a to 53d. Therefore, the cleaning liquid easily flows over the entire area of the waste ink receiving portion 53 as compared with the conventional ink recovery tray 150 shown in FIGS. 14 and 15.

[0059] In addition, since the ridge portions 56 and the valley portions 57 are alternately arranged to continuously form the V-shaped groove portions 53a to 53d in a cross-sectional view, the cleaning liquid easily moves over the ridge portions 56 between the groove portions 53a to 53d. Therefore, the entire area of the waste ink receiving portion 53 can be efficiently cleaned with a small amount of cleaning liquid.

[0060] Furthermore, as shown in FIG. 12, by making the ridge portions 56 between the groove portions 53a to 53d into an R shape, the cleaning liquid flowing through the groove portions 53a to 53d can easily flow into the adjacent groove portions 53a to 53d, and the entire area of the waste ink receiving portion 53 can be cleaned more efficiently.

[0061] In this embodiment, four rows of groove portions 53a to 53d are formed. However, the number of rows of the groove portions is not particularly limited, and it may be two rows, three rows, or five or more rows. However, when the number of rows of the groove portions is too small, even if the inclination angle (the inclination angle of the V-shaped shape) between the ridge portion and the valley portion of the groove portion is the same, the depth of the groove portion becomes large. As a result, it becomes difficult for the cleaning liquid to come into contact with the waste ink adhering to the outside in the tray width direction of the groove portion, and it becomes necessary to flow a large amount of cleaning liquid. In addition, the vertical dimension of the ink recovery tray 50 becomes large.

[0062] On the other hand, when the number of rows of the groove portions is too large, even if the inclination angle between the ridge portion and the valley portion of the groove portion is the same, the depth of the groove portion becomes small. As a result, the waste ink receiving portion 53 becomes close to flat, and it becomes difficult to control the flow of the waste ink and the cleaning liquid. Therefore, the number of rows of the groove portions is preferably about 3 to 5 rows, and it is preferable to form four rows of groove portions 53a to 53d as in this embodiment. Further, the inclination angle between the ridge portion 56 and the valley portion 57 of each groove portion 53a to 53d is preferably about 3 to 5°.

[0063] In addition, the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the present invention. For example, the number and arrangement direction of the ink recovery trays 50 are not particularly limited, and may be appropriately determined according to the number of recording heads arranged in each line head 11C to 11K.

Industrial Applicability

[0064] The present invention can be used in an inkjet recording apparatus including an ink recovery tray that receives ink extruded from the ink ejection surface of a recording head. By using the present invention, an inkjet recording apparatus capable of efficiently cleaning the ink that has fallen onto the ink recovery tray using a cleaning liquid can be provided.

Description of Symbols

[0065] 9 Recording unit 11C~11K Line heads 17a~17c Recording heads 18 Ink ejection port 19 Maintenance unit 35 Wiper 50 Ink recovery tray 53 Waste ink receiving part 53a~53d Groove parts 54 Waste ink discharge part 54a Ink discharge hole 56 Ridge part 57 Valley part 60 Cleaning liquid supply part (Washing liquid supply part) 61 Cleaning liquid supply mechanism (Washing liquid supply mechanism) 100 Printer (Inkjet recording device) F1 Ink ejection surface P Paper (Recording medium)

Claims

1. An ink recovery tray that is disposed opposite to the recording head when executing a recovery operation of the recording head that discharges ink onto a recording medium, and that recovers the ink extruded onto the ink discharge surface of the recording head; A cleaning liquid supply mechanism that supplies a cleaning liquid for cleaning the ink onto the ink recovery tray; In an inkjet recording apparatus comprising: The ink recovery tray: A waste ink receiving portion that faces the ink discharge surface; A waste ink discharge portion that is disposed adjacent to the waste ink receiving portion; having, and having a downward slope from the waste ink receiving portion toward the waste ink discharge portion, The waste ink receiving portion is characterized in that a plurality of groove portions having a V-shaped cross section extending along the downward slope are formed therein. An inkjet recording apparatus.

2. The inkjet recording apparatus according to claim 1, wherein the plurality of groove portions are formed adjacent to and in parallel with each other by alternately arranging ridge portions and valley portions along a tray width direction orthogonal to the downward slope.

3. The inkjet recording apparatus according to claim 2, wherein the ridge portion located between the plurality of groove portions has an R-shaped cross section.

4. The inkjet recording apparatus according to claim 1, wherein the plurality of groove portions have an inclination angle between the ridge portion and the valley portion of 3 to 5°.

5. The inkjet recording apparatus according to claim 1, wherein the cleaning liquid supply mechanism supplies the cleaning liquid to the uppermost part of the waste ink receiving portion.

6. The recording head has a cleaning liquid supply portion that supplies the cleaning liquid to the ink discharge surface, The cleaning liquid supply unit also serves as the cleaning liquid supply mechanism, and the inkjet recording apparatus according to claim 1, wherein the uppermost part of the waste ink receiving unit faces the cleaning liquid supply unit.

7. A maintenance unit having a wiper that moves along the ink ejection surface and performing a recovery operation of the recording head by wiping the ink extruded onto the ink ejection surface with the wiper is provided. The inkjet recording apparatus according to claim 1, wherein the ink recovery tray is attached to the maintenance unit.

Citation Information

Patent Citations

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