Labor-saving cantilever winding mechanism for charging cables at charging stations
The cantilevered, labor-saving winding mechanism for charging stands automatically manages charging cables, addressing the challenges of manual handling and cable wear, while enhancing user safety and convenience.
Patent Information
- Application Number
- JP2025000446U
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- Priority Date
- 2024-03-15
- Filing Date
- 2025-02-12
- Publication Date
- 2025-04-09
- Estimated Expiration
- 2035-02-12
AI Technical Summary
Existing charging stands for electric vehicles often require manual winding and unwinding of charging cables, which can be labor-intensive and lead to cable wear and exposure to environmental hazards, posing challenges for users, especially those with physical limitations.
A cantilevered, labor-saving winding mechanism for charging cables, featuring a drive motor, cable guide rollers with soft outer surfaces, and a clamp mechanism, which automatically winds and unwinds the cables, reducing physical effort and preventing cable wear.
The mechanism simplifies the process of managing charging cables, reduces physical strain for users, minimizes cable wear, and enhances safety by keeping cables organized and protected from environmental damage.
Smart Images

Figure 0003250901000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to the technical field of charging stations, and more particularly to a cantilevered, labor-saving winding mechanism for a charging cable of a charging station. [Background technology]
[0002] A charging station is a charging facility that provides charging services for electric vehicles and can charge various types of electric vehicles according to different voltage levels.
[0003] In order to adapt to new energy vehicles with different charging port locations and inclined parking conditions in private parking spaces, the charging gun of a charging station often needs to be pulled out a certain distance when connecting to the charging port of an electric vehicle. Since the cable is not wound up, it is often pulled around the charging station and exposed, and when a user uses it, dirt on the cable is likely to adhere to the user's clothes. In particular, in the case of a fast-charging charging station, the charging gun and cable are heavier, which places a heavy burden on the body of users who are not good at carrying heavy things, such as women, the elderly, and people with disabilities. The outer part of the cable is easily worn or broken due to exposure to sunlight and rain and friction with the ground, which affects its service life and creates other safety risks.
[0004] A Chinese utility model with the registration publication number CN218876917U discloses a cable winding mechanism for an automobile charging stand and has the function. The mechanism includes a charging stand body, a fixed base, a charging gun, and a cable, and a cable guide hole is provided on the right side of the lower part of the charging stand body, and a fixed base is provided on the right side of the upper part of the charging stand body. After the mechanism pulls out the cable from the charging stand body, it also drags it on the ground, which causes wear of the cable and affects the normal charging operation of the charging stand. Summary of the Invention [Problem to be solved by the invention]
[0005] The objective of the present invention is to provide a cantilevered, labor-saving winding mechanism for a charging cable at a charging station, which can automatically pull and wind the cable, and prevent the cable from being pulled around the parking space by itself and being rubbed against the ground, resulting in wear. [Means for solving the problem]
[0006] The present invention employs the following technical solution: The cantilevered labor-saving winding mechanism for a charging cable of the charging stand includes a stand, a support plate attached to an upper end of the stand, a cable slidably attached to an upper end surface of the support plate, a cable guide mechanism attached to the support plate, the cable guide mechanism including a first cable guide member and a second cable guide member attached to the upper end surface of the support plate, a driving member attached to a central portion of the upper end surface of the support plate, a driving assembly attached to an output end of the driving member, a clamp mechanism for clamping the cable is provided on the driving assembly, and a portion of the cable located on the support plate passes through the cable guide mechanism and the driving assembly.
[0007] A further technical solution of the present invention is as follows: the first cable guide member includes cable guide frames attached to both sides of an upper end surface of the support plate, first cable guide rollers are rotatably attached to the cable guide frames, the first cable guide rollers are provided at both left and right ends of the cable guide frame, a first cable guide frame is attached to the middle part of an upper end surface of the cable guide frame, and second cable guide rollers are rotatably attached to both front and rear sides of the first cable guide frame.
[0008] A further technical solution of the present invention is as follows: the second cable guide member includes a second cable guide frame attached to the support plate, a third cable guide roller is rotatably mounted on the second cable guide frame in the up-down direction, and a fourth cable guide roller is rotatably mounted on the second cable guide frame in the front-rear direction.
[0009] A further technical solution of the present invention is as follows: The outer roller surfaces of the first cable guide roller, the second cable guide roller, the third cable guide roller and the fourth cable guide roller are all designed with soft material.
[0010] A further technical solution of the present invention is as follows: the cable guide frame of the support plate is inclined downward, and the inclination directions of the cable guide frames at both left and right ends are opposite to each other.
[0011] A further technical solution of the present invention is as follows: the driving member is a driving motor fixed to the support plate, the driving assembly includes a first pulley attached to an output end of the driving motor, a driving unit support frame is provided on the support plate, the first cable feed roller is rotatably attached to the driving unit support frame, a second pulley is coaxially attached to the rotation shaft of the first cable feed roller, the second pulley is connected to the first pulley via a transmission member, and guide wheels are rotatably attached to both the front and rear sides of the driving unit support frame.
[0012] A further technical solution of the present invention is as follows: the clamping mechanism includes a pressing frame attached to the drive unit support frame, the pressing frame is slidably connected to the drive unit support frame via a connecting bolt, an elastic member is coaxially attached to the connecting bolt, and a pressing roller is rotatably attached to the pressing frame.
[0013] A further technical solution of the present invention is as follows: A protective cover is attached to the top of the stand. Effect of the Invention
[0014] The beneficial effects of the present invention are as follows: 1. According to the present invention, the cantilevered labor-saving winding mechanism for the charging cable of the charging stand is installed above the charging power source by the stand, and the cable is pressed by the pressing roller of the pressing frame, and then the driving motor rotates forward and backward, which makes it easy to directly wind and rewind the cable, which makes it easier for users who are not good at handling heavy objects to use and saves physical strength, and prevents the cable from being pulled around the charging stand. It also prevents the cable from being crushed by cars when it is scattered in the parking space.
[0015] 2. In the cantilever-type labor-saving winding mechanism of the charging cable of the charging station, the outer surfaces of the first cable guide roller, the second cable guide roller, the third cable guide roller and the fourth cable guide roller are designed with a soft material to prevent friction with the outer surface of the cable, effectively avoiding wear caused by friction of the cable and extending the service life of the cable.
[0016] 3. The charging stand's cantilevered, labor-saving winding mechanism for the charging cable suspends and winds the cable by the stand, preventing the cable from being dragged around the charging space and becoming soiled by dust on the ground. It keeps the cable neat and tidy, and improves the overall environmental cleanliness of the charging stand. [Brief description of the drawings]
[0017] [Figure 1] FIG. 2 is an overall structural diagram of the present invention. [Diagram 2] FIG. [Diagram 3] FIG. 1 is a first local structural view of the present invention. [Figure 4] FIG. 2 is a second local structural view of the present invention. [Diagram 5] FIG. 3 is a third local structure diagram of the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] The present invention will be described in detail below in conjunction with the drawings and embodiments.
[0019] 1 to 5, the cantilever-type labor-saving winding mechanism for the charging cable of the charging stand described in the present invention comprises a stand 1, a support plate 11 attached to the upper end of the stand 1, a cable 12 slidably attached to the upper end surface of the support plate 11, one end of the cable 12 connected to a power source and the other end passing through the upper end surface of the support plate 11 to be connected to a charging gun, a cable guide mechanism attached to the support plate 11, the cable guide mechanism including a first cable guide member and a second cable guide member attached to the upper end surface of the support plate 11, a driving member 2 attached to the central portion of the upper end surface of the support plate 11, a driving assembly attached to the output end of the driving member 2, a clamp mechanism for clamping the cable 12 provided on the driving assembly, and the part of the cable 12 located on the support plate 11 passing through the cable guide mechanism and the driving assembly.
[0020] The charging gun is at the end position of the cable 12 away from the power source, and in the initial state, the cable 12 is wound up. When charging an electric vehicle, the driving member 2 rotates the driving assembly counterclockwise, and the clamping mechanism pulls the cable 12 out through the cable guide mechanism at the upper end of the support plate 11, transporting the cable 12 out, and the user pulls out an appropriate length of the cable 12 and then connects the charging gun to the charging port of the electric vehicle to start charging the electric vehicle. After charging is completed, when the charging gun is removed from the charging port of the electric vehicle, the driving member 2 rotates the driving assembly clockwise, and the clamping mechanism pulls the cable 12 in through the cable guide mechanism at the upper end of the support plate 11, and the cable 12 is automatically wound in.
[0021] The first cable guide member includes cable guide frames 3 attached to both sides of the upper end surface of the support plate 11, the cable guide frames 3 of the support plate 11 are inclined downward, and the inclination directions of the cable guide frames 3 at both left and right ends are opposite to each other, first cable guide rollers 31 are rotatably attached to the cable guide frames 3, the first cable guide rollers 31 are provided at both left and right ends of the cable guide frame 3, the first cable guide rollers 31 prevent friction between the cable 12 and the upper end surface of the support plate 11 and make it easy for the user to pull out the cable 12, a first cable guide frame 32 is attached to the middle part of the upper end surface of the cable guide frame 3, and the first cable guide rollers 31 are rotatably attached to the cable guide frames 3. The second cable guide rollers 33 are rotatably mounted on both the front and rear sides of the cable guide frame 32, and the second cable guide rollers 33 prevent friction between the cable 12 and the side walls of the cable guide frame 3 and the side walls of the stand 1, the second cable guide member includes a second cable guide frame 34 mounted on the support plate 11, a third cable guide roller 35 is rotatably mounted in the up-down direction of the second cable guide frame 34, and a fourth cable guide roller 36 is rotatably mounted in the front-back direction of the second cable guide frame 34, and the cable 12 passes through a passage formed by the third cable guide roller 35 and the fourth cable guide roller 36. It should be noted that the roller outer surfaces of the first cable guide roller 31, the second cable guide roller 33, the third cable guide roller 35 and the fourth cable guide roller 36 are all designed with soft materials to prevent friction with the outer surface of the cable 12, effectively avoid wear of the cable 12 due to friction, and extend the service life of the cable 12.
[0022] The driving member 2 is a driving motor fixed to the support plate 11, the driving assembly includes a first pulley 21 mounted on the output end of the driving motor, the support plate 11 is provided with a driving unit support frame 111, a first cable feed roller 22 is rotatably mounted on the driving unit support frame 111, the first cable feed roller 22 is mounted on the left and right sides of the driving motor, a second pulley 221 is coaxially mounted on the rotation axis of the first cable feed roller 22, the second pulley 221 is connected to the first pulley 21 through a transmission member 23, a guide wheel 24 is rotatably mounted on the front and rear sides of the driving unit support frame 111, and the cable 12 is located above the first cable feed roller 22. It should be noted that the first pulley 21, the second pulley 221 and the transmission member 23 may be a roller chain structure or a pulley belt structure, and in this solution, the structure is a pulley belt structure. The clamping mechanism includes a pressing frame 4 attached to the driving unit support frame 111, the pressing frame 4 is slidably connected to the driving unit support frame 111 via a connecting bolt 41, an elastic member 42 is coaxially attached to the connecting bolt 41, a pressing roller 43 is rotatably attached to the pressing frame 4, and the cable 12 is located below the pressing roller 43. The elastic member 42 moves the pressing frame 4 downward along the connecting bolt 41, so that the pressing roller 43 and the first pulley 21 firmly press the cable 12, and further drives the forward and reverse rotation of the driving motor to unwind and rewind the cable 12, making it easy to wind up the cable. In this solution, the elastic member 42 is preferably a spring. It should be noted that the charging gun may be provided with a switch for controlling the forward or reverse rotation of the driving motor, and the user can easily and directly control the winding of the cable 12 by the driving motor through the control switch.
[0023] A protective cover 13 is attached to the top of stand 1. The protective cover 13 shields the moving structure of stand 1 to prevent the components on stand 1 from rusting and becoming damaged due to long-term exposure to the sun and rain.
[0024] In describing the present invention, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are orientations or positional relationships shown based on the drawings, and are merely intended to facilitate and simplify the description of the present invention, and do not indicate or imply that the devices or elements referred to necessarily have a specific orientation or are constructed or operated in a specific orientation, and should not be understood as limiting the present invention.
[0025] Additionally, the terms "first" and "second" are for descriptive purposes only and should not be understood to indicate or imply the relative importance or number of technical features being shown. Thus, a feature qualified with "first" or "second" may explicitly or implicitly include at least one of the feature. In the description of the invention, "plurality" means at least two, e.g., two, three, etc., unless otherwise clearly and specifically limited.
[0026] The above is merely for the purpose of illustrating the present invention, and the present invention is not limited to the above embodiments, and it should be understood that all various modifications that conform to the concept of the present invention are included in the scope of protection of the present invention. [Explanation of symbols]
[0027] 1 Stand 11 Support plate 111 Drive unit support frame 12 Cable 13 Protective cover 2 Driving member 21 No. 1 pulley 22 First cable feed roller 221 Second pulley 23 Transmission parts 24 Guide Wheel 3 Cable guide frame 31 First cable guide roller 32 First cable guide frame 33 No. 2 cable guide roller 34 Second cable guide frame 35 3rd cable guide roller 36 No. 4 cable guide roller 4 Pressing Frame 41 Connection bolt 42 Elastic member 43 Pressure roller
Claims
1. 1. A cantilever-type labor-saving winding mechanism for a charging cable of a charging stand, comprising: a stand (1), a support plate (11) attached to an upper end of the stand (1), a cable (12) slidably attached to an upper end surface of the support plate (11), a cable guide mechanism attached to the support plate (11), the cable guide mechanism including a first cable guide member and a second cable guide member attached to the upper end surface of the support plate (11), a drive member (2) attached to a central portion of the upper end surface of the support plate (11), a drive assembly attached to an output end of the drive member (2), a clamp mechanism for clamping the cable (12) is provided on the drive assembly, and a portion of the cable (12) located on the support plate (11) passes through the cable guide mechanism and the drive assembly.
2. 2. The cantilever-type labor-saving winding mechanism for a charging cable of a charging stand as described in claim 1, characterized in that the first cable guide member includes a cable guide frame (3) attached to both sides of an upper end surface of the support plate (11), first cable guide rollers (31) are rotatably attached to the cable guide frame (3), the first cable guide rollers (31) are provided at both left and right ends of the cable guide frame (3), a first cable guide frame (32) is attached to the middle portion of the upper end surface of the cable guide frame (3), and second cable guide rollers (33) are rotatably attached to both front and rear sides of the first cable guide frame (32).
3. 3. The cantilever-type labor-saving winding mechanism for a charging cable of a charging stand as described in claim 2, characterized in that the second cable guide member includes a second cable guide frame (34) attached to the support plate (11), a third cable guide roller (35) is rotatably attached in the up-down direction of the second cable guide frame (34), and a fourth cable guide roller (36) is rotatably attached in the front-rear direction of the second cable guide frame (34).
4. 4. The cantilever-type labor-saving winding mechanism for a charging cable of a charging stand as described in claim 3, characterized in that the outer roller surfaces of the first cable guide roller (31), the second cable guide roller (33), the third cable guide roller (35) and the fourth cable guide roller (36) are all designed with a soft material.
5. 3. The cantilever-type labor-saving winding mechanism for a charging cable of a charging stand as described in claim 2, characterized in that the cable guide frame (3) of the support plate (11) is inclined downward, and the cable guide frames (3) at both left and right ends are inclined in opposite directions.
6. 2. The cantilever-type labor-saving winding mechanism for a charging cable of a charging stand as described in claim 1, characterized in that the driving member (2) is a driving motor fixed to the support plate (11), the driving assembly includes a first pulley (21) attached to an output end of the driving motor, a driving unit support frame (111) is provided on the support plate (11), a first cable feed roller (22) is rotatably attached to the driving unit support frame (111), a second pulley (221) is coaxially attached to the rotation axis of the first cable feed roller (22), the second pulley (221) is connected to the first pulley (21) via a transmission member (23), and guide wheels (24) are rotatably attached to both the front and rear sides of the driving unit support frame (111).
7. 7. The cantilever-type labor-saving winding mechanism for a charging cable of a charging stand as described in claim 6, characterized in that the clamping mechanism includes a pressing frame (4) attached to the drive unit support frame (111), the pressing frame (4) is slidably connected to the drive unit support frame (111) via a connecting bolt (41), an elastic member (42) is coaxially attached to the connecting bolt (41), and a pressing roller (43) is rotatably attached to the pressing frame (4).
8. 2. The cantilevered labor-saving winding mechanism for a charging cable of a charging stand as claimed in claim 1, characterized in that a protective cover (13) is attached to the upper part of the stand (1).
Citation Information
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