Photothermal analysis of some solid materials
The photothermal analysis method addresses the inefficiency of double scanning by using a single analysis image with a defect-free reference, reducing cycle time and enhancing signal-to-noise ratio for faster and more sensitive defect detection.
Patent Information
- Application Number
- JP2022526190
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-11-04
- Filing Date
- 2020-10-28
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2040-10-28
AI Technical Summary
Existing photothermal analysis methods require scanning a surface area twice in opposite directions, increasing analysis cycle time and limiting mass production and manufacturing speed.
A photothermal analysis method that uses a single analysis image for each detection area, employing a reference image based on heat release distribution in a defect-free surface portion, allowing for faster analysis and improved signal-to-noise ratio.
The method significantly reduces analysis cycle time by half and enhances signal-to-noise ratio, enabling efficient inspection of large surface areas with improved defect detection sensitivity.
Smart Images

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Abstract
Description
Detailed Description of the Invention
[0001] [Technical field] The present disclosure relates to a photothermal analysis method and assembly for revealing defects present on the surface of a piece of solid material.
[0002] [Background technology] It is known to reveal at least one defect present in a surface portion of a component made of at least one solid material by using a photothermal analysis method, said method comprising the following steps: [1] injecting heat into a first area of the surface portion of the component, called the heating area, and then capturing at least one thermal image of the detection area, called the analysis image, after a period of diffusing some of the injected heat into another area of the surface portion of the component, called the detection area, which is separate from the heating area; and [2] subtracting the reference image from at least a portion of the analysis image that corresponds to the detection area to obtain a revealing image that indicates whether at least one defect is present in the detection area.
[0003] Said method, known from the prior art (for example document WO98 / 39641), involves carrying out step [1], each time moving the heating area in the surface portion of the part and carrying out scans on said surface portion with successive detection areas. The detection area is moved together with the heating area in the surface portion of the part and a new analysis image is captured for each repetition of step [1]. After each execution of step [1], step [2] is also repeated. According to document WO98 / 39641, the same surface portion to be analyzed is scanned twice along the same scanning path, but with opposite directions of movement on the scanning path. Then, the analysis images relating to the same detection area (respectively captured for different directions of movement on the scanning path) are subtracted from each other to form a revealed image. That is to say, the analysis image captured for the first scanning direction is used as a reference image for the analysis image captured for the second scanning direction. The revealed image thus obtained reveals some defects present on the surface portion of the part (for example in the form of a temperature difference located on one side of each defect) together with an indication of the temperature difference according to the defective side. Indeed, if a defect causes a slightly higher local thermal resistance in the part, a somewhat larger amount of heat will accumulate between the defect and the hot area that moves towards the defect for each direction of the scan.
[0004] Although the above method is efficient, it has the disadvantage that the surface area of the part needs to be scanned twice to obtain analysis images corresponding to both opposite scanning directions, which increases the analysis cycle time of each part, making it difficult to achieve high volume manufacturing of parts at high production speeds.
[0005] [Technical issues] In this context, it is an object of the present invention to enable the inspection of parts by photothermal analysis methods with shorter analysis cycle times for each part.
[0006] Another object of the invention is to provide, by photothermal analysis, revealed images with higher signal-to-noise values than those provided by methods known in the prior art.
[0007] Summary of the Invention To achieve at least one of these or other objects, a first aspect of the present invention provides a novel photothermal analysis method comprising steps [1] and [2] as described above, wherein a reference image to be subtracted from an analysis image corresponds to a heat emission distribution in a detection area caused at least in part by heat injected into the surface portion of the part when the detection area of the surface portion of the part is free of defects. Due to the use of said reference images, a single analysis image is sufficient for each detection area, so that the cycle time required to analyze one part is substantially halved. The saving in analysis cycle time becomes even more significant when the surface portion to be analyzed is large and requires a large number of consecutive detection areas for complete coverage.
[0008] Furthermore, since the method of the present invention only requires the capture of a single analysis image for each detection region, a change is made in that the signal-to-noise ratio of each manifestation image is reduced compared to methods in which each manifestation image results from a combination of several analysis images.
[0009] Generally, for the present invention, the detection region imaged in the analysis image may include a heated region, and preferably the detection region may be off-center or shifted relative to the heated region, and may be adjacent to or distant from the heated region within the surface portion to be analyzed.
[0010] Furthermore, generally speaking, with regard to the present invention, heat may be injected into the heating area by a laser beam directed onto said heating area for a certain exposure time. The above method of supplying heat is particularly simple and fast to implement, and is therefore suitable for shortening the analysis cycle time of each part.
[0011] In a preferred embodiment of the invention, the reference image that is subtracted from the analysis image may be obtained from a search for best match between the analysis image and a constitutive model of the heat release distribution used to define when the detection area of the surface portion of the part is free of defects.
[0012] The model of the heat release distribution used to define the absence of defects in a detection area of the surface portion of the component can correspond to a steady state of heat diffusion in said detection area. In particular, the model can be a steady state of heat diffusion described by an equation providing temperature values as a function of two geometric coordinates defined in the surface portion of the component. The equation can in particular include a Gaussian function of at least one of the two geometric coordinates, the Gaussian function multiplied by a constant amplitude coefficient and to which a constant offset term is added.
[0013] Alternatively, the reference image to be subtracted from the analysis image may be obtained from a thermal image of a surface area of the component that is considered to be free of defects, called the reference area. In this case, this thermal image intended to serve as the reference image is captured after injecting a heat quantity into the component close to or within the reference area, in a configuration of heating and detection areas identical to that of step [1].
[0014] Preferably, the method is carried out by performing a scan on the surface portion to be analyzed, so that it can be efficiently applied to parts having an area larger than the area of the detection region. In this case, Step [1] is performed several times, each time moving a heating zone within the surface portion of the component, scanning the surface portion with successive portions of the heating zone, and capturing a new analysis image for each location of the heating zone, and moving a detection zone together with the heating zone within the surface portion of the component so that any location on the surface portion of the component is included in the detection zone at least once; and Step [2] is repeated for each execution of step [1], and each time a reference image (REF) is used that is assigned to a detection region located on the surface portion of the part in that execution of step [1].
[0015] The reference images assigned to distinct locations of the detection regions on the surface portion to be analyzed may be the same or different in order to obtain manifestation images relating separately to distinct detection regions for different repetitions of steps [1] and [2].
[0016] For the above embodiments of the invention involving the scanning of a surface portion to be analyzed, for each execution of step [1], the detection region may be shifted downstream relative to the heating region according to the direction of movement of said heating region during the scan, thus making the method more sensitive compared to configurations that cause more gradual heating in the detection region.
[0017] Again, for the above embodiments involving scanning, the method may further comprise the steps of: [3] A process in which splicing, overlay, averaging and / or smoothing operations applied to several revealed images (REVs) obtained during multiple runs of step [2] are used to reconstruct a global image of the surface portion of the entire part, showing defects present in all of that surface portion.
[0018] The overall image allows for quick and efficient visual inspection of the entire surface area.
[0019] In general, the method of the invention may be used for any kind of part made of at least one solid material, including metallurgical parts, parts made at least in part of ceramic materials or parts made at least in part of composite materials. In particular, the invention may be advantageously used for the analysis of turbojet engine or fan blades, blades of energy generating turbines, parts for sealing or sealing power plant vessels and machine parts for transmitting motion.
[0020] The part may optionally include a solid substrate and a coating carried by the substrate at least in the surface portion to be analysed, and the method may be used to reveal any cracks that may be present in the coating.
[0021] A second aspect of the invention proposes a photothermal analysis assembly for revealing at least one defect present on a surface portion of a part made of at least one solid material, said assembly comprising: a heat supply means suitable for injecting heat into a first area of the surface portion of the component, referred to as the heating area; a means for capturing thermal images configured to capture thermal images, referred to as analysis images, of other areas of the surface portion of the component, referred to as detection areas, which are separate from said heating areas, the means for capturing thermal images being controlled to capture each analysis image after a period during which a portion of the heat injected by the heat supply means has diffused from said heating areas into said detection areas; an image processor adapted to subtract the reference image from each analysis image to obtain, for at least a portion of the analysis image corresponding to a detection area, a manifestation image indicative of the presence of at least one defect in said detection area; Optionally, scanning means adapted to move the heating region within the surface portion of the part in order to perform scans on said surface portion at successive positions of the heating region, the detection region being moved together with the heating region within the surface portion of the part such that any position on the surface portion of the part is included in said detection region at least once.
[0022] The image processing unit is adapted so that for each captured analysis image, a reference image subtracted from the analysis image corresponds to a heat emission distribution in the detection area caused by at least heat injected into the surface portion of the component when there are no defects in the detection area of the surface portion of the component.
[0023] Said photothermal analytical assembly is suitable for carrying out the method according to the first aspect of the invention and may include the preferred embodiments and any improvements described above.
[0024] BRIEF DESCRIPTION OF THE DRAWINGS The features and advantages of the present invention will become more apparent from the following detailed description of some example non-limiting embodiments, with reference to the accompanying drawings.
[0025] FIG. 1 is a block diagram of a photothermal analysis assembly according to the present invention.
[0026] FIG. 2 shows a possible configuration for scanning a part to be analyzed using the method according to the invention.
[0027] Detailed Description of the Invention For the sake of clarity, the dimensions of the elements represented in these figures do not correspond to actual dimensions or to actual dimensional proportions, and furthermore, some of these elements are represented only symbolically.
[0028] According to FIG. 1, a photothermal analysis assembly intended to reveal defects that may be present on the surface of a part 10 comprises a heat supply means 1 and a means for capturing a thermal image 2. The heat supply means 1 may be based on a laser source, with a beam F directed towards the surface area of the part 10 intended to receive a local flow of energy. The wavelength of the laser source is selected so that the laser radiation is essentially absorbed by the part 10 in order to convert it into a heat flux and diffuse within the part 10. The laser source may for example be a CO2 laser generating radiation with a wavelength of 10.6 μm (micrometers). The heat flux generated on the part 10 thus results in a local increase in the surface temperature of the part at a location distant from the area receiving the laser beam F. The means for capturing a thermal image 2 (denoted PHOTO) have sufficient sensitivity to detect the local increase in the surface temperature of the part 10 generated by the heat supply means 1. For example, the means for capturing a thermal image 2 may consist of a microbolometer image sensor. The sensor is associated with focusing optics positioned to optically couple a detection area within the surface of component 10 with the sensitive surface of the image sensor.
[0029] A controller 3 (denoted CRTL) may be provided for controlling the heat supplying means 1 and the means 2 for capturing a thermal image in a coordinated manner. The sequence of photothermal analysis then includes activating the heat supplying means 1 to inject a quantity of heat into a certain area of the surface of the part 10, called the heating zone (denoted ZC), and to capture a thermal image of a detection zone (denoted ZD, located within the surface of the part 10 and adjacent to the heating zone ZC). The heating zone ZC corresponds to a cross section of the laser beam F centered on a target point P on the surface of the part 10. After a certain duration, initiated by the activation of the heat supplying means 1, to diffuse heat from the heating zone ZC into the diffusion zone ZD, a thermal image of the detection zone ZD is captured. This duration (which may be, for example, 0.01 seconds to 0.05 seconds) is controlled by the controller 3. The thermal image captured by the means 2 is thus denoted ANA in [Fig. 1] and is denoted as an analysis image in the schematic part of this specification. The spatial variations of the thermal emission radiation generated by the component 10 in the detection zone ZD are reproduced, followed by heating in the zone ZC. These spatial variations are caused by the diffusion of heat from the heating zone ZC into the detection zone ZD to the component 10, combined with the disturbances caused by any defects that may be present in the component 10 between the zones ZC and ZD and in the zone ZD. The heat supplying means 1 and the means for capturing a thermal image 2 are oriented so that the detection zone ZD is in close proximity to the heating zone ZC on the surface of the component 10. Optionally, the detection zone ZD may include the heating zone ZC if the infrared image sensor is not saturated. However, preferably, the detection zone ZD and the heating zone ZC are continuous or are separated from each other with a small gap. The area of the detection zone ZD may be about 6 mm (millimeters) by 4 mm, and the heating zone ZC may be a disk with a diameter of 1 mm.
[0030] According to the invention, the image processing unit 4 is suitable for comparing the analysis image ANA with a reference image. The image processing unit 4 may consist of a processor (denoted CPU) that receives the input of the analysis image ANA delivered by the means 2 for capturing thermal images, and that is coupled to receive a reference thermal image (denoted REF and called reference image). The processing unit 4 may be designed or programmed to calculate a difference image, resulting from a point-to-point subtraction of the intensity values of the reference image REF from the intensity values of the analysis image ANA. When the reference image REF corresponds to the diffusion of heat in the part 10 when no defects are present in the detection zone ZD, the difference image reveals defects of the part 10 with high contrast. For this reason, in the schematic part of this description, the difference image is called a manifestation image showing the presence of at least one defect in the detection zone ZD, and is denoted REV in [Fig. 1].
[0031] Here we present different ways to obtain the reference image REF. Generally, it is advantageous for the reference image REF to be adjusted to the analysis image ANA according to at least one parameter. Said adjustment parameters may for example include constant multiplicative factors and constant additive terms, which are applied to the series of image point intensity values of the reference image REF. These parameters in particular make it possible to eliminate deviations in the ambient temperature values and in the heat quantity values injected into the heating zone ZC between the experimental environment corresponding to the capture of the analysis image ANA and the conditions corresponding to the reference image REF. Further adjustment parameters may additionally or alternatively be used to adjust the reference image REF to the analysis image ANA, for example at least one characteristic length of the temperature decrease in the part 10. Said characteristic length of the temperature decrease may make it possible to eliminate the influence of differences in heat capacity and heat resistance values that may exist between the experimental environment of the capture of the analysis image ANA and the conditions corresponding to the reference image REF. Generally, a best-match algorithm may be used to adjust the parameters of the reference image REF according to the analysis image ANA.
[0032] According to a first possible embodiment of the invention, the reference image REF may be obtained from a model describing the heat emission distribution in the detection zone ZD caused by the heat injected into the heating zone ZC and corresponding to a steady state of heat diffusion. In a known manner, said steady state model corresponds to an equation of the temperature distribution in the detection zone ZD, which is expressed in the following type of equation:
[0033]
number
[0034] where T denotes the local temperature in the detection zone ZD; A denotes a multiplicative adjustment factor; B denotes an additive adjustment term; x and y are two Cartesian coordinates defined on the surface of the part 10. (.) denotes the basic exponential function e. σ x and σ y are the two standard deviations along the coordinates x and y, respectively. x0 and y0 are the translational positioning values of the thermal distribution model parallel to the surface of the part 10. The standard deviation σ x and σ y The values of x0 and y0 as well as the parameters A and B can be adjusted for the analysis image ANA. In a known embodiment, the temperature distribution is a Gaussian function parameterized in Cartesian coordinates x and y.
[0035] Other models may alternatively be used to provide the reference image REF. In particular, such other models may take into account the presence of a layer of a certain thickness on the surface of the component 10, which consists of a coating material different from the coating material of the underlying part of the component 10. Other models may take into account the presence in the detection zone ZD of an interface, which is oriented perpendicularly or obliquely to the surface of the component 10, between two different materials constituting adjacent parts of the component 10. Other models may also take into account a variable shape of the heating zone ZC and / or a variable position of the heating zone relative to the detection zone ZD.
[0036] In another possible embodiment of the invention, the reference image REF may be a thermal image captured by the image capture means 1 of the part 10 to be analyzed, on a surface portion of the part assumed to be free of defects, said surface portion of the part assumed to be free of defects being designated as a reference area in the schematic part of this description. The advantage of this other embodiment is due to the fact that the reference image REF may correspond to experimental parameters, such as those used for the analysis image ANA. In particular, the amount of energy injected into the heating area ZC, the ambient temperature, the shape of the heating area ZC, the relative arrangement of the heating area ZC and the detection area ZD, the material of the part 10, the possible presence of a coating layer on the surface of this part, etc. may thus be identical between the analysis image ANA and the reference image REF.
[0037] The revealed image REV calculated by the image processor 4 may be displayed on a screen 5 (denoted DISPL) for observation by a controlling operator. It reveals aspects of the part 10 in the detection zone ZD that change the thermal diffusion compared to the diffusion aspects valid for the reference image REF. Said aspects correspond to defects of the part 10 and may be cracks present on the surface, including different phases, such as cracks in the coating on the surface of the part 10. Optionally, a high-pass type image filter may be applied to the revealed image REV before displaying the image on the screen 5 in order to further highlight said defects. For example, a Sobel type image filter may be used for this purpose.
[0038] The photothermal analysis method may be particularly suitable for verifying the absence of any defects that may cause a subsequent failure of the component 10. For example, the component 10 may be a blade of an aircraft turbojet compressor, which consists of a solid substrate 10s that is coated with a thin layer 10r. The function of the layer 10r may be protection against corrosion. The photothermal analysis method of the invention may then be particularly used to check the level of cracks in the layer 10r.
[0039] In order to rapidly inspect a surface portion of the part 10, which corresponds to a single sequence of injecting heat and capturing an analysis image and may have a range greater than that of the detection zone ZD described above, the surface portion of the part 10 to be analyzed may be scanned along a scanning path SC (see FIG. 2). The center point of the heating zones employed successively follows said scanning path SC. The relative position and orientation of the heat supplying means 1 and the means for capturing thermal images 2 are preferably constant, but are movable with respect to the part 10. According to one possible configuration of the photothermal analysis assembly, the part 10 may be mounted on a support 11a that is movable with respect to a base 11b of the assembly, the base being fixed with respect to the means 1 and 2. Thus, the part 10 may move parallel to its surface to be analyzed in two mutually perpendicular directions and rotate around an axis perpendicular to these two directions. The scanning means 11 thus comprises a movable support 11a, a base 11b and a part of a control device 3 for controlling the movement of the part 10 in a manner synchronous with the triggering of the means 1 and 2.
[0040] [Figure 2] is an elevational view of the part to be analyzed of the surface of the part 10, showing a scan path SC designed so that all positions of the surface part to be analyzed are included at least once in the detection area. The center point of the heating area can be followed by the scan path SC on the surface of the part 10, and for successive positions of the part 10, the sequence of static photothermal analysis described above is performed at each position. In this case, the heat supply means 1 operates intermittently and periodically, for example irradiating the surface of the part 10 with laser pulses for each of its positions. The points P shown along the scan path SC indicate the possible successive positions for the center of the heating area. In order to reduce the analysis cycle time of the part 10, these positions P may be performed chronologically, in a consecutive order along the scan path SC, corresponding to the arrows shown in [Figure 2]. It is then particularly advantageous for the detection area to be located downstream of the heating area with respect to the scan direction in order to increase the contrast of the captured analysis image ANA, and of the manifestation image REV calculated according to the invention, by a factor of one manifestation image REV for each position of the heating area on the surface part to be analyzed. In other words, one and the same location in the surface to be analyzed preferably first appears in the sensing area imaged by means 2 before being used as a heating area targeted by means 1 or adjacent to said heating area. In FIG. 2, P1 designates the center point of the heating area on the scan path SC, which corresponds to the heating area ZC1 and the detection area ZD1. The latter is offset relative to the heating area ZC1 in the direction of movement indicated by the arrow on the scan path SC for the path segment including point P1. Similarly, P2 designates another center point of the heating area on the scan path SC, which is reached after point P1 and corresponds to the heating area ZC2 and the detection area ZD2. Then, the detection area ZD2 is shifted relative to the heating area ZC2 in the direction of movement indicated by the arrow on the scan path SC for the path segment including point P2.
[0041] The scan path SC is preferably designed so that all surface parts of the part 10 to be analyzed are covered by detection areas associated with all successive points P. Grouping all the revealed images REV thus makes it possible to reconstruct all surface parts of the part 10 to be analyzed in a comprehensive visualization image intended to be displayed on the screen 5. Optionally, overlapping strips of different detection areas may be present between adjacent meanders in the scan path SC. Image splicing operations may be used between the individual revealed images REV, so that the entire image is free of artefacts since it is generated in separate parts. In a manner known in the art of image processing, said image splicing operations may include correction of the average intensity value of the individual revealed images, relative displacement of adjacent revealed images to ensure continuity of the image pattern across the edges of the individual images, smoothing of the intensity values of image points perpendicular to the edges of the individual images, etc.
[0042] The present invention therefore makes it possible to inspect the entire surface portion of the component 10 by performing only one scan of the surface portion. The verification time (called analysis cycle time) is therefore reduced compared to photothermal analysis methods, which require two scan paths to be performed in opposite directions of movement. When the analysis cycle time of the component 10 is mainly due to scanning rather than mounting the component 10 on the movable support 11a, the savings in analysis cycle time can be of the order of a factor of two.
[0043] Moreover, taking into account that in the method according to the invention each manifestation image REV only requires the capture of a single analysis image ANA, the value of the signal-to-noise ratio is reduced compared to prior art methods in which each manifestation image REV is estimated from the difference between two analysis images, each of which relates to the same detection area. Indeed, in these prior art methods, each of the two analysis images that are combined together is subject to random thermal imaging noise that is unrelated to that of the other analysis image. When the signal-to-noise ratio (denoted SNR) of a manifestation image is expressed in decibels (dB) according to the following formula:
[0044]
number
[0045] where S is the maximum amplitude of the variation in intensity of the image points at a crack on the surface of the part 10 and B is the maximum amplitude of the thermal imaging noise measured in a reference area of the surface of the part 10 that is considered to be free of defects. Improvements in the signal-to-noise ratio of factors between 2.8 and 6.3 were obtained for analyzed articles consisting of a solid substrate covered with a thin layer of protection against corrosion.
[0046] It is understood that the invention may be reproduced by modifying the second aspect of the embodiment detailed above, while retaining at least some of the cited advantages. In particular, the heating zone ZC may have any shape, in particular the shape of a straight line segment oriented perpendicularly to the scanning path SC. Similarly, the shape of the detection zone ZD is not limited to a cuboid corresponding to an array of thermal image sensors. For example, the detection zone ZD may have the shape of a semicircular plate whose focal point may be superimposed on the center of the heating zone ZC and oriented downstream of the latter with respect to the direction of travel on the scanning path SC. Moreover, all the cited numerical values are merely for illustrative purposes and may be modified depending on the relevant application. [Brief description of the drawings]
[0047] [Figure 1] FIG. 1 is a block diagram of a photothermal analysis assembly according to the present invention. [Diagram 2] 3 shows a possible configuration for scanning a part to be analyzed using the method according to the invention;
Claims
1. A method for photothermal analysis of a part (10) made of at least one solid material, comprising: The method is directed to determining whether at least one defect is present in a surface portion of the component; The method comprises: [1] injecting heat into a first area of a surface portion of the component, called a heating zone (ZC), and then, after a period of time during which a portion of the injected heat is diffused to another area of the surface of the component, called a detection zone (ZD), which is separate from the heating zone, capturing at least one thermal image of the detection zone, called an analysis image (ANA); and [2] subtracting a reference image (REF) from the analysis image (ANA) for at least a portion of the analysis image (ANA) corresponding to the detection zone (ZD) to obtain a revealed image (REV) indicative of whether at least one defect is present in the detection zone, The method comprises: for each captured analysis image (ANA), the reference image (REF) to be subtracted from said analysis image corresponds to a heat release distribution in said detection zone (ZD) caused at least in part by heat injected into the surface portion of said component (10) in the absence of defects in said detection zone of said surface portion of said component, The method, wherein the reference image (REF) to be subtracted from the analysis image (ANA) is obtained from a search for a goodness of fit between said analysis image and a constitutive model of the heat release distribution used to define when there are no defects in the detection zone (ZD) of the surface portion of the part (10).
2. 2. The method according to claim 1, wherein heat is injected into the heating zone (ZC) by a laser beam (F) directed onto said heating zone for a given exposure time.
3. the heat release distribution model used to define the absence of defects in a detection zone (ZD) of a surface portion of said component (10) corresponds to a steady state of heat diffusion in said detection zone, in particular a steady state of heat diffusion described by an equation providing temperature values as a function of two geometric coordinates defined in said surface portion of said component, 3. The method of claim 1 or 2, wherein the equation comprises a Gaussian function of at least one of the two geometric coordinates, multiplied by a constant amplitude coefficient and plus a constant offset term.
4. performing step [1] several times, each time moving the heating zone (ZC) within the surface portion of the component (10), scanning the surface portion with successive portions of the heating zone and capturing a new analysis image (ANA) for each position of the heating zone, and moving the detection zone (ZD) together with the heating zone within the surface portion of the component, so that any position on the surface portion of the component is included in the detection zone at least once; and The method according to any one of claims 1 to 3, wherein step [2] is repeated for each execution of step [1], each time using a reference image (REF) assigned to a detection region (ZD) located on a surface portion of the part (10) in that execution of step [1].
5. 5. The method according to claim 4, wherein, for each execution of step [1], the detection region (ZD) is shifted downstream relative to the heating region (ZC) in accordance with a moving direction of the heating region during scanning.
6. The method according to claim 4 or 5, further comprising the steps of: [3] using splicing, overlapping, averaging and / or smoothing operations applied to several of the revealed images (REV) obtained during multiple runs of step [2] to reconstruct a global image of the entire surface portion of the part (10) with the aim of showing defects present in all of said surface portions.
7. 7. The method according to any one of claims 1 to 6, used for metallurgical parts, parts at least partly made of ceramic material, parts at least partly made of composite material, in particular turbojet engine or fan blades, blades of energy generating turbines, parts for sealing or sealing vessels of power plants and machine parts for transmitting motion.
8. the component (10) comprises a solid substrate (10s) and a coating (10r) carried by the substrate at least on a surface portion of the component, The method according to any one of claims 1 to 7, wherein said method is used to reveal cracks present in said coating.
9. 1. A photothermal analysis assembly for revealing the presence of at least one defect in a surface portion of a part (10) made of at least one solid material, comprising: heat supply means (1) suitable for injecting heat into a first zone of a surface portion of said component (10), called heating zone (ZC); means (2) for capturing thermal images, configured for capturing thermal images, called analysis images (ANA), of other areas of the surface portion of said component (10), called detection areas (ZD) and distinct from said heating areas (ZC), said means being controlled to capture each analysis image after a period during which a portion of the heat injected by said heat supply means (1) has diffused from said heating areas into said detection areas; and an image processor (4) adapted to subtract a reference image (REF) from each analysis image (ANA) to obtain, for at least a portion of the analysis image corresponding to said detection zone (ZD), a revealed image (REV) indicative of the presence of at least one defect in said detection zone, said image processor (4) being adapted such that for each captured analysis image (ANA), a reference image (REF) to be subtracted from said analysis image corresponds to a heat emission distribution in said detection zone (ZD) caused at least in part by heat injected into the surface portion of said component (10) in the absence of defects in said detection zone of said surface portion of said component, An assembly, wherein the reference image (REF) which is subtracted from the analysis image (ANA) is obtained from a search for a goodness of fit between said analysis image and a constitutive model of heat release distribution used to define when there are no defects in the detection zone (ZD) of the surface portion of the part (10).
10. An assembly according to claim 9, further suitable for carrying out the method according to any one of claims 2 to 8.
Citation Information
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