Parts supply device
The component supply device addresses productivity issues in existing systems by automating tape supply and part delivery through a controlled shutter and sprocket mechanism, enhancing efficiency and accuracy.
Patent Information
- Application Number
- JP2024076447
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2040-10-22
AI Technical Summary
Existing component supply devices for component mounting devices face challenges in improving productivity due to manual intervention and inefficiencies in the tape feeding mechanism.
A component supply device with a tape conveying path, a sprocket-engaged tape conveying section, a shutter for stopping tape progression, a locking mechanism, a detection system, and a control unit that automates the tape conveying and shutter operation based on part matching verification.
The solution enhances productivity by automating the tape supply process, reducing manual errors, and ensuring accurate part delivery to the component mounting device.
Smart Images

Figure 0007660294000001 
Figure 0007660294000002 
Figure 0007660294000003
Abstract
Description
[Technical field]
[0001] The present disclosure relates to a component supplying device that supplies components to a component mounting device. [Background technology]
[0002] 2. Description of the Related Art Conventionally, there is known a tape feeder that can continuously supply a succeeding carrier tape (successive tape) to a component removal position following a preceding carrier tape (leading tape) that stores components therein.
[0003] For example, the tape feeder described in Patent Document 1 includes a tape holding unit on the upstream side of the tape transport path that holds the following tape whose leading end has been inserted into a tape inlet. The tape holding unit has a tape holding part that can be displaced vertically by an operator, and is configured so that the held following tape can be dropped downward by displacing the tape holding part vertically.
[0004] In this tape feeder, when the leading tape is discharged and the trailing tape becomes the leading tape and starts supplying parts, the operator operates the tape holding unit to drop the leading tape from the tape holding unit and correct the position of the leading tape. This makes it possible to replenish the trailing tape. After that, the operator holds a new trailing tape in the tape holding unit and inserts its leading end into the tape inlet, completing the carrier tape replenishment work. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] JP 2019-117820 A Summary of the Invention [Problem to be solved by the invention]
[0006]
[0007] An object of the present disclosure is to provide a component supplying device that improves productivity. [Means for solving the problem]
[0008] The component supplying device disclosed herein is a component supplying device that transports a carrier tape containing components and supplies the components to a component mounting device, and includes a tape transport path that guides the transport of the carrier tape, a tape transport unit that has a sprocket that engages with the carrier tape and transports the carrier tape, a shutter that is provided downstream of the sprocket in the tape transport path and is displaceable between a tape stop position that prevents the carrier tape from being transported downstream from a predetermined position and a retract position away from the tape stop position, a locking unit that locks the displacement of the shutter, a detection unit that detects the displacement of the shutter, and a control unit that drives and controls the locking unit and the tape transport unit. Effect of the Invention
[0009] According to the present disclosure, it is possible to provide a component supplying device that improves productivity. [Brief description of the drawings]
[0010] [Figure 1] 1 is a schematic diagram of a component mounting device according to an embodiment of the present disclosure; [Diagram 2] 1 is a schematic diagram of a component supply device according to an embodiment of the present disclosure; [Diagram 3] Partially enlarged view of the parts supply device [Figure 4] Partial sectional view of the part supply device [Diagram 5] Bottom view of the tape holding unit of the component supply device [Figure 6] FIG. 13 is a side view showing the configuration of a second tape transport unit and a tape holding release mechanism of the component supply device. [Figure 7] FIG. 13 is a side view showing the configuration of a second tape transport unit and a tape holding release mechanism of the component supply device. [Figure 8] FIG. 13 is a side view showing the configuration of a second tape transport unit and a tape holding release mechanism of the component supply device. [Figure 9]FIG. 13 is a side view showing the configuration of a second tape transport unit and a tape holding release mechanism of the component supply device. [Figure 10] FIG. 13 is a side view showing the configuration of a second tape transport unit and a tape holding release mechanism of the component supply device. [Figure 11] 1A and 1B are explanatory diagrams for explaining the release of the carrier tape, in which (a) shows a state in which the carrier tape is held, (b) and (c) show states in which the movable member is displaced upward, (d) shows a state in which the carrier tape falls due to the displacement of the movable member, and (e) shows a state in which the movable member has returned to its original position. [Figure 12] Enlarged view of the area around the shutter of the parts supply device [Figure 13] FIG. 11 is a side view showing the configuration of a shutter and a lock unit of the component supply device; [Figure 14] 11 is a side view showing the operation of a shutter and a locking portion of the component supplying device; [Figure 15] 11 is a side view showing the operation of a shutter and a locking portion of the component supplying device; [Figure 16] Partially enlarged view of the tape stopper of the component supply device [Figure 17] FIG. 11 is a side view showing the operation of a tape stopper portion of the component supply device. [Figure 18] FIG. 11 is a side view showing the operation of a tape stopper portion of the component supply device. [Figure 19] A block diagram showing the configuration of a control system for a component supply device. [Figure 20] Flowchart showing the flow of tape supply by the component supply device [Figure 21] FIG. 13 is a side view showing a modified example of the tape holding release mechanism of the component supplying device; [Figure 22] FIG. 13 is a side view showing a modified example of the tape holding release mechanism of the component supplying device; [Figure 23] 10A is an explanatory diagram for explaining the release of the carrier tape in the modified example, in which (a) shows a state in which the side wall portion holds the carrier tape at the tape holding position, (b) shows a state in which the carrier tape falls due to the displacement of the side wall portion to the release position, and (c) shows a state in which the side wall portion has returned to the tape holding position. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] According to a first aspect of the present disclosure, there is provided a component supplying device that transports a carrier tape containing components to supply the components to a component mounting device, the component supplying device comprising: a tape transport path that guides the transport of the carrier tape; a tape transport unit that has a sprocket that engages with the carrier tape and transports the carrier tape; a shutter that is provided downstream of the sprocket in the tape transport path and prevents the carrier tape from being transported downstream from a predetermined position; and a control unit that drives and controls the tape transport unit based on the result of comparing information on the components stored in the carrier tape with predetermined information on the components to be supplied, and the shutter moves by the carrier tape transported by the tape transport unit from a tape stop position where the progress of the carrier tape stops to a waiting position away from the tape stop position.
[0012] According to a second aspect of the present disclosure, there is provided a component supplying device as described in the first aspect, which includes a locking unit that locks the shutter, and a control unit that, based on the result of the comparison, unlocks the shutter by the locking unit and causes the tape transport unit to transport the carrier tape.
[0013] According to a third aspect of the present disclosure, there is provided a component supplying device as described in the first or second aspect, which includes a detection unit that detects displacement of the shutter, and the unlocked shutter is displaced by the carrier tape transported along the tape transport path, and a control unit that recognizes that the carrier tape has been replenished to the component supplying device based on the detection of the displacement of the shutter by the detection unit.
[0014] According to a fourth aspect of the present disclosure, there is provided a component supplying device described in any one of the first to third aspects, wherein the tape transport path has a first transport path into which the carrier tape is inserted and a second transport path located below the first transport path, each on the upstream side, and the shutter is provided on the first transport path.
[0015] Hereinafter, exemplary embodiments of the component mounting device according to the present disclosure will be described with reference to the accompanying drawings. The present disclosure is not limited to the specific configurations of the following embodiments, and configurations based on similar technical ideas are included in the present disclosure.
[0016] (Embodiment) The configuration of a component mounting apparatus 1 according to an embodiment of the present disclosure will be described with reference to Fig. 1. In Fig. 1, the X direction (perpendicular to the paper surface in Fig. 1) in the board transport direction and the Y direction (left-right direction in Fig. 1) perpendicular to the board transport direction are shown as two axial directions perpendicular to each other in a horizontal plane. Also, the Z direction (up-down direction in Fig. 1) is shown as a height direction perpendicular to the horizontal plane.
[0017] The configuration of the component mounting apparatus 1 will be described with reference to Fig. 1. The component mounting apparatus 1 manufactures mounted boards by mounting components on the board. A board transport mechanism 2 provided on the upper surface of a base 1a transports a board 3 in the X direction and positions and holds it. A mounting head 4 that moves in the horizontal direction (X direction, Y direction) by a head moving mechanism (not shown) is installed above the board transport mechanism 2. A plurality of tape feeders 6 are attached to the top of a carriage 5 connected to the base 1a on the side of the board transport mechanism 2, lined up in the X direction.
[0018] A reel holder 9 is provided on the front side of the dolly 5 and below the tape feeder 6 to rotatably support a reel 8 around which a carrier tape 7 is wound and which stores components to be supplied to the component mounting device 1. The tape feeder 6 transports the carrier tape 7 stored on the reel 8 in the tape feed direction to supply the components to a component pick-up position P1 by the mounting head 4. An identifier 8a is affixed to the reel 8 to identify the components stored on the carrier tape 7. The identifier 8a is, for example, a two-dimensional barcode or an RFID tag.
[0019] The component mounting device 1 includes a mounting control unit 10 that controls the board transport mechanism 2, the mounting head 4, and the head moving mechanism. The mounting control unit 10 transmits a component supply command to the tape feeder 6, controls the mounting head 4 and the head moving mechanism, and executes a component mounting operation in which the mounting head 4 picks up the components supplied to the component pick-up position by the tape feeder 6, and transfers and mounts them to the mounting point of the board 3 held by the board transport mechanism 2. In this way, the tape feeder 6 is a component supply device that supplies the components stored on the carrier tape 7 to the component mounting device 1. The components stored on the carrier tape 7 are, for example, chip-type electronic components. A freely openable main body cover 11 is provided above the dolly 5 to cover the moving mechanisms such as the mounting head 4 so that the worker does not touch them during work.
[0020] The component mounting apparatus 1 further includes a reader device 15 that reads information of the identifier 8a. The reader device 15 is, for example, a two-dimensional barcode reader or an RFID reader. The information of the identifier 8a read by the reader device 15 is sent to the mounting control unit 10. The mounting control unit 10 includes a collation unit 10a and a storage unit 10b. The mounting control unit 10 is configured with, for example, a calculation device such as a processor or FPGA, and a memory or SSD.
[0021] The memory unit 10b stores information on parts to be supplied to the tape feeder 6. The collation unit 10a collates the information on the identifier 8a read by the reader device 15 with the information on the parts to be supplied stored in the memory unit 10b. If the collation unit 10a determines that the information on the identifier 8a matches the information on the parts to be supplied, it transmits a signal indicating a match as a collation result to the feeder control unit 28. If the collation unit 10a determines that the information on the identifier 8a does not match the information on the parts to be supplied, it transmits a signal indicating a mismatch as a collation result to the feeder control unit 28.
[0022] 1, a collection box 12 is provided under the dolly 5 to collect empty carrier tape 7 that has had components removed by the mounting head 4 and is discharged from the rear of the tape feeder 6. A discharge chute 13 is provided at the rear of the dolly 5 to guide the empty carrier tape 7 discharged from the tape feeder 6 to the collection box 12. A cutting unit 14 is provided in the discharge chute 13 to cut the empty carrier tape 7 to a predetermined length. The empty carrier tape 7 discharged from the tape feeder 6 is cut by the cutting unit 14 and collected in the collection box 12.
[0023] Tape feeder Next, the configuration of the tape feeder 6 will be described with reference to Figures 2 and 3. Figure 2 is a schematic diagram of the tape feeder 6 according to the embodiment. Figure 3 is a partially enlarged view of the tape feeder 6.
[0024] The tape feeder 6 includes a tape transport path 20, a first tape transport section 21, a second tape transport section 23, a tape holding section 26, and a tape hold release mechanism 34. The tape feeder 6 also includes an insertion opening 20a for inserting the carrier tape 7 into the tape transport path 20, and an ejection opening 20b for ejecting the carrier tape 7 from the tape transport path 20.
[0025] Tape transport path 20 guides carrier tape 7, which has been pulled out from reel 8 and inserted into tape feeder 6 from insertion opening 20a, to component removal position P1 inside tape feeder 6, and further to discharge opening 20b.
[0026] The insertion opening 20a opens on the upstream side (left side in FIG. 2) of the tape feed direction of the tape feeder 6. The discharge opening 20b opens on the downstream side (right side in FIG. 2) of the tape feed direction. The tape transport path 20 communicates from the insertion opening 20a to the discharge opening 20b. At a component removal position P1 provided midway along the tape transport path 20, the mounting head 4 removes a component.
[0027] In the process of continuously performing component mounting work, a plurality of carrier tapes 7 are sequentially inserted from the insertion port 20a with each carrier tape 7 stored in one reel 8 being a unit lot and supplied to the tape feeder 6. In the following, as necessary, of the two carrier tapes 7 introduced from the insertion port 20a and fed along the tape feed path 20, the carrier tape 7 fed first is referred to as the first tape 7p, and the carrier tape 7 fed next to the first tape 7p is referred to as the second tape 7s (see FIG. 3). The tape feed path 20 has a first feed path 20c into which the carrier tape 7 is inserted on the upstream side, a second feed path 20d located below the first feed path 20c, and a third feed path 20e extending from a joining position P2 of the second feed path 20d and the first feed path 20c to the discharge port 20b.
[0028] The first tape transport unit 21 transports the carrier tape 7 to the component removal position P1 on the downstream side of the tape transport path 20. The first tape transport unit 21 includes a first sprocket 21a that engages with the carrier tape 7 and a first motor 21b that rotates and drives the first sprocket 21a. A tape cover 22 is attached above the first tape transport unit 21, which holds the carrier tape 7 from above and has a peeling blade that exposes the components stored in the carrier tape 7. An opening is formed in the tape cover 22 at a position corresponding to the component removal position P1. When the carrier tape 7 runs along the lower surface of the tape cover 22 by the first sprocket 21a, the components are exposed by the peeling blade, and the exposed components are transported to an opening formed downstream, i.e., the component removal position P1. The method for exposing the components stored in the carrier tape 7 may be a method (full peeling method) in which a pair of rollers (not shown) is disposed downstream of the component removal position P1 of the tape transport path 20, and the top tape sealing the components in the carrier tape 7 is peeled off by these rollers. In the case of the full peeling method, it is not necessary to provide a peeling blade on the tape cover 22.
[0029] The second tape transport unit 23 sends the carrier tape 7 inserted from the insertion opening 20a to the first transport path 20c to the first tape transport unit 21. The second tape transport unit 23 is disposed on the upstream side of the tape transport path 20. The second tape transport unit 23 includes, for example, a second motor 23a, a first gear 23b, a second gear 23c, a third gear 23d, a fourth gear 23e, a fifth gear 23f, and a second sprocket 23g.
[0030] The output gear 23aa of the second motor 23a engages with the first gear 23b. The second gear 23c is rotatably arranged coaxially with the first gear 23b and engages with the third gear 23d. The third gear 23d engages with the fourth gear 23e, and the fourth gear 23e engages with the fifth gear 23f. The fifth gear 23f is rotatably fixed to the second sprocket 23g that engages with the carrier tape 7. Therefore, the rotational driving force of the second motor 23a is transmitted from the first gear 23b to the second sprocket 23g via the fifth gear 23f.
[0031] The tape transport path 20 has a first transport path 20c and a second transport path 20d on the upstream side. The first transport path 20c and the second transport path 20d join at position P2. The carrier tape 7 supplied to the tape feeder 6 is first transported to the downstream side of the tape transport path 20 by the second tape transport unit 23 along the first transport path 20c. When the carrier tape 7 is eventually transported to the first tape transport unit 21, the carrier tape 7 is moved from the first transport path 20c to the second transport path 20d as the preceding first tape 7p. As a result, the first tape 7p is transported from the second transport path 20d through the third transport path 20e to the downstream of the tape transport path 20, so that the next second tape 7s can be inserted into the first transport path 20c.
[0032] The tape feeder 6 includes a tape stopper portion 24, a shutter unit 27, and a lock portion 45, which are each disposed below the second tape transport portion 23. The tape feeder 6 also includes a first sensor Sa1, a second sensor Sa2, and a third sensor Sa3.
[0033] The first sensor Sa1 detects that the carrier tape 7 inserted into the tape feeder 6 has reached a predetermined position on the third transport path 20e downstream of the position P2 where the second transport path 20d and the first transport path 20c join together.
[0034] The second sensor Sa2 detects that the carrier tape 7 traveling on the tape transport path 20 has reached just before the component pick-up position P1. Therefore, the second sensor Sa2 is disposed downstream of the tape transport path 20 from the first sensor Sa1 and upstream of the tape transport path 20 from the third sensor Sa3.
[0035] The third sensor Sa3 detects that the carrier tape 7 traveling on the tape transport path 20 has reached the component take-out position P1. The third sensor Sa3 is disposed, for example, downstream of the second sensor Sa2 and the first sprocket 21a of the first tape transport section. Each of the first sensor Sa1 to third sensor Sa3 is an optical sensor that detects the presence or absence of the carrier tape 7, and is, for example, a color sensor or a photo sensor.
[0036] Tape holding unit 26 supports carrier tape 7 in at least a portion of first transport path 20c, and maintains the orientation in which carrier tape 7 is transported. See Fig. 4. Tape holding unit 26 includes a first support portion 30, a second support portion 31, a plate-like member 32, and a movable member 33. For convenience, one side will be referred to as the left and the other side as the right, facing the downstream direction in which carrier tape 7 is transported in tape feeder 6, as shown in Fig. 4.
[0037] The first support part 30 supports one width direction side of the carrier tape 7 from below. The first support part 30 is formed on the right side surface of the plate-like member 32. The second support part 31 supports the other width direction side of the carrier tape 7 from below.
[0038] The plate-shaped member 32 extends in the tape feed direction and the up-down direction (Z direction). The inner surface (right side surface) of the plate-shaped member 32 is a guide surface that guides the left side surface of the carrier tape 7. The plate-shaped member 32 is fixed to the side wall of the tape feeder 6.
[0039] The movable member 33 has a plate-like shape and is connected so as to be able to swing up and down about the rotation shaft 26a. The inner surface of the movable member 33 is a guide surface that guides the right side surface of the carrier tape .
[0040] A handle 38 equipped with a lever that an operator operates with his / her finger is formed on the upper part of the movable member 33. When the operator lifts the handle 38 upward, the upstream side of the movable member 33 can be lifted upward (see FIG. 9). In this way, the movable member 33 is displaceable in the up-down direction relative to the plate-like member 32 to which it is fixed (see FIG. 11).
[0041] 4, a rotating shaft 39 having a center of rotation parallel to the width direction of the carrier tape 7 is attached to the movable member 33. A second sprocket 23g is rotatably attached to the rotating shaft 39 via a one-way clutch 40. A plurality of pins 41a are provided on the left side of the outer circumferential surface of the second sprocket 23g (i.e., the side closer to the plate-like member 32). When the movable member 33 is in the initial position, the pins 41a of the second sprocket 23g engage with feed holes 7h formed in the carrier tape 7, the lower surface of which is supported by the first support portion 30 and the second support portion 31.
[0042] First support part 30 supports from below the side part on which feed holes 7h of carrier tape 7 are formed. Second sprocket 23g attached to horizontal rotating shaft 39 via one-way clutch 40 constitutes a locking part that engages with feed holes 7h of carrier tape 7 to lock carrier tape 7 to first support part 30.
[0043] The one-way clutch 40 allows rotation of the second sprocket 23g when the carrier tape 7 engaged with the second sprocket 23g moves on the tape holding portion 26 toward the insertion opening 20a, but does not allow rotation in the opposite direction. This prevents the carrier tape 7 from falling off the tape feeder 6. In this way, the second sprocket 23g is attached to the movable member 33 via the one-way clutch 40 on the rotating shaft 39 whose rotation axis is in the horizontal direction.
[0044] A protrusion 42 protruding inward from the plate-shaped member 32 is formed at a position above the first support portion 30 on the inner side surface of the plate-shaped member 32. A taper 42a is formed at the lower end of the protrusion 42, having a slope that approaches the inner side surface of the plate-shaped member 32 downward (a slope that moves away from the right side surface of the plate-shaped member 32 upward). In other words, the horizontal width of the lower end of the protrusion 42 narrows as it approaches the bottom.
[0045] 5, the downstream end of the second support part 31 is located upstream of the downstream end of the first support part 30. Also, on the downstream side of the second support part 31, a notch part 31a is formed having a slope whose side surface approaches the inner surface of the movable member 33 toward the downstream side. That is, one end of the second support part 31 on the insertion opening 20a side (downstream side) becomes narrower in the horizontal direction toward the insertion opening 20a side.
[0046] Next, the configuration of the tape holding releasing mechanism 34 will be described with reference to Figures 6 to 10. Figures 6 to 10 are side views showing the configurations of the second tape transport section 23 of the tape feeder 6 and the tape holding releasing mechanism 34.
[0047] The tape retention release mechanism 34 drops the carrier tape 7 held by the tape holding unit 26 on the first transport path 20c to the second transport path 20d. The tape retention release mechanism 34 operates by utilizing the power of the second motor 23a of the second tape transport unit 23. The tape retention release mechanism 34 includes a ratchet mechanism 35 that rotates by the driving force of the second motor 23a, and a lever 36 that is swung by the ratchet mechanism 35.
[0048] The ratchet mechanism 35 is composed of a ratchet gear 35a and a ratchet pawl 35b. The ratchet gear 35a is rotatably attached to the third gear 23d coaxially with the third gear 23d. Therefore, the ratchet gear 35a rotates together with the third gear.
[0049] Lever 36 is, for example, L-shaped, with ratchet pawl 35b formed at one end and connected at the other end to the downstream end of movable member 33 of tape holding unit 26. Rotary shaft 36a is provided at the center of lever 36, and lever 36 is attached to tape feeder 6 via second motor 23a so as to be swingable around rotary shaft 36a.
[0050] 6 and 7, when the second motor 23a rotates forward, the second motor 23a and the ratchet gear 35a rotate counterclockwise. In this case, the ratchet gear 35a acts to lift the ratchet pawl 35b of the lever 36, so that the ratchet pawl 35b continues to rotate freely without engaging with the ratchet gear 35a.
[0051] 8, when the second motor 23a rotates in the reverse direction, the second motor 23a and the ratchet gear 35a rotate clockwise. In this case, the ratchet gear 35a acts to push down the ratchet pawl 35b of the lever 36, so that the ratchet pawl 35b engages with the ratchet gear 35a, and the lever 36 starts to rotate counterclockwise.
[0052] When the second motor 23a further rotates in the reverse direction, as shown in Fig. 9, the ratchet gear 35a presses down the ratchet pawl 35b of the lever 36, causing the lever 36 to rotate counterclockwise. This causes the lever 36 to press down the downstream end of the movable member 33 of the tape holding unit 26. As a result, the movable member 33 rotates clockwise about the rotation shaft 26a, and the second support unit 31 moves upward to the release position P3.
[0053] Furthermore, when the second motor 23a continues to rotate in the reverse direction, as shown in Fig. 10, the ratchet gear 35a continues to act to press down the ratchet pawl 35b of the lever 36, so that the ratchet pawl 35b of the lever 36 does not engage with the ratchet gear 35a. Therefore, the state in which the lever 36 presses down the downstream end of the movable member 33 of the tape holding part 26 is maintained, and the second support part 31 of the tape holding part 26 continues to be located at the upper release position P3.
[0054] Next, when the second motor 23a rotates forward, the ratchet gear 35a acts to lift the ratchet pawl 35b of the lever 36, so that the ratchet gear 35a engages with the ratchet pawl 35b of the lever 36 and the lever rotates clockwise. As a result, the lever 36 lifts the downstream end of the movable member 33 of the tape holding part 26 upward, and the second support part 31 moves to its original position, the tape holding position.
[0055] Next, referring to FIG. 11, the function of releasing the carrier tape 7 on the first transport path 20c from the tape holding unit 26 will be described. As shown in FIG. 11(a), the carrier tape 7 is held by the tape holding unit 26 when the movable member 33 is located at the initial position and the second support unit 31 is at the same height as the first support unit 30. When releasing the carrier tape 7 on the first transport path 20c from the tape holding unit 26, the feeder control unit 28 rotates the second motor 23a of the second tape transport unit 23 in the reverse direction. As a result, the movable member 33 rises together with the second support unit 31 and the second sprocket 23g. The movable member 33 also rises when an operator manually holds the handle 38 and lifts it upward.
[0056] 11(b), as the movable member 33 rises, the lower surface of the right side of the carrier tape 7 moves upward while being supported by the second support part 31, and the upper surface of the left side of the carrier tape 7 abuts against the protrusion 42. As the movable member 33 rises further, the pin 41a of the second sprocket 23g comes out of the feed hole 7h of the carrier tape 7. As shown in FIG. 11(c), as the carrier tape 7 rises further together with the movable member 33, the carrier tape 7 is pushed by the taper 42a of the protrusion 42 and displaced to a position (right side) where it does not overlap with the first support part 30, and twisted counterclockwise.
[0057] 11(d), as the movable member 33 rises further, the twist of the carrier tape 7 increases, and eventually the right end of the carrier tape 7 slips off from the second support part 31. At this time, the right end of the carrier tape 7 slips off reliably from the notch 31a on the downstream side of the second support part 31 as a starting point. In addition, since the left end of the carrier tape 7 has been displaced to the right by the protrusion 42, the carrier tape 7 falls downward without getting caught by the first support part 30 (shown by the dotted line in the figure).
[0058] The carrier tape 7 released from the tape holding unit 26 moves as the first tape 7p to the second transport path 20d formed below the first transport path 20c (see FIG. 3). The carrier tape 7 is released from the tape holding unit 26, for example, before the carrier tape 7 is inserted into the tape feeder 6 and the components are removed from the component removal position P1. Once the carrier tape 7 (first tape 7p) is released from the tape holding unit 26, the next carrier tape 7 (second tape 7s) can be inserted into the tape holding unit 26 at any time.
[0059] <Shutter unit> Next, the shutter unit 27 will be described with reference to Figures 14 and 15. Figure 14 is a partially enlarged view of the periphery of the shutter unit. Figure 15 is a side view showing the configuration of the shutter unit 27 and a lock portion 45.
[0060] The shutter unit 27 prevents the carrier tape 7 from moving forward until the verification of the components on the carrier tape 7 inserted in the first transport path 20c is completed. The shutter unit 27 includes a shutter 27a, a pin 27b, a coil spring 27c, and a fourth sensor Sa4.
[0061] The shutter 27a comes into contact with the carrier tape 7 to stop the advancement of the carrier tape 7. The shutter 27a includes a shutter main body 27e and a plate-shaped member 27f.
[0062] The shutter body 27e includes an inclined portion 27ea against which the carrier tape 7 abuts, an elongated hole 27eb extending in the vertical direction, and a stepped portion 27ec that fits with the lock portion 45. A pin 27b is inserted into the elongated hole 27eb, and the shutter 27a is displaceable in the vertical direction along the elongated hole 27eb.
[0063] The plate-like member 27f extends upward from the shutter body 27e. The fourth sensor Sa4 detects whether the shutter 27a is located at the tape stop position P4 where the advancement of the carrier tape 7 is stopped, or at the retreat position P5 above the tape stop position P4. The fourth sensor Sa4 is, for example, an optical sensor. When the shutter 27a is at the tape stop position P4, the shutter 27a is lowered to the first transport path 20c, so the fourth sensor Sa4 cannot detect the plate-like member 27f. When the shutter 27a is at the retreat position P5, the shutter 27a is raised upward from the first transport path 20c, so the fourth sensor Sa4 detects the plate-like member 27f.
[0064] The coil spring 27c biases the shutter body 27e so as to press the shutter 27a downward, i.e., so that the lower end of the shutter body 27e contacts the first transport path 20c. When the carrier tape 7 is transported downstream by the second tape transport section 23, the carrier tape 7 lifts the shutter 27a against the spring force of the coil spring 27c and advances.
[0065] The lock unit 45 locks the displacement of the shutter 27a under the control of the feeder control unit 28. The lock unit 45 includes a solenoid 46, a lever 47, and a coil spring 48.
[0066] The solenoid 46 attracts the lever 47, which prevents the shutter 27a from being displaced, downstream so that the shutter 27a can be displaced from the retracted position P5 to the tape stop position P4. The solenoid 46 includes a plunger 46a and a disk-shaped plate member 46b fixed to the tip of the plunger 46a. The plate member 46b of the solenoid 46 engages with a downstream end 47b of the lever 47. When the solenoid 46 receives a suction command from the feeder control unit 28, it displaces the plunger 46a to the suction position and displaces the lever 47 downstream. When the suction command from the feeder control unit 28 is no longer received, the solenoid 46 displaces the plunger 46a to the original release position.
[0067] The lever 47 is biased upstream, i.e., toward the shutter 27a, by a coil spring 48. An upstream end 47a of the lever 47 is engaged with a step portion 27ec of the shutter main body 27e when the plunger 46a of the solenoid 46 is in the released state. This prevents the shutter 27a from rising to the retracted position P5, and locks the movement of the shutter 27a.
[0068] When the placement control unit 10 checks the components and finds that the components match the ones to be fed, the feeder control unit 28 sends a suction command to the solenoid 46. This causes the solenoid 46 to suction the plunger 46a, displacing the lever 47 downstream, as shown in Fig. 14. As a result, the upstream end 47a of the lever 47 comes off the step 27ec of the shutter main body 27e, and the shutter 27a is unlocked.
[0069] Even when the shutter 27a is unlocked, the shutter 27a is still biased downward by the coil spring 27c, but the feeder control unit 28 stops issuing the suction command to the solenoid 46 and then sends a command to transport the tape to the second tape transport unit 23, so that the carrier tape 7 is transported downstream. As a result, the leading end of the carrier tape 7 pushes up the inclined portion of the shutter main body 27e against the spring force of the coil spring 27c.
[0070] When the front end of the carrier tape 7 pushes the shutter body 27e upward, the plate member 27f of the shutter 27a is also displaced upward, and the fourth sensor Sa4g detects the plate member 27f. This makes it possible to detect that the carrier tape 7 passes under the shutter 27a, that is, that the carrier tape 7 is transported from the first transport path 20c toward the third transport path 20e.
[0071] If the components do not match the components to be supplied as a result of the component verification by the mounting control unit 10, the feeder control unit 28 notifies the operator that the set reel 8 is incorrect, for example, via the operation display panel 29. When the operator recognizes that the reel 8 is incorrect, he or she lifts the handle 38 of the tape holding unit 26 and removes the incorrectly inserted carrier tape 7 from the first transport path 20c.
[0072] <Tape stopper part> 16 to 18, the configuration of the tape stopper portion 24 will be described. When the first tape 7p is being transported along the second transport path 20d and the third transport path 20e, the tape stopper portion 24 stops the second tape 7s inserted into the first transport path 20c from proceeding to the third transport path 20e.
[0073] The tape stopper portion 24 includes a stopper 24a, a lever 24b, and a fifth sensor Sa5.
[0074] The stopper 24a is, for example, a plate-like member, and is displaceable between a stop position P6 (see FIG. 17) where the advancement of the second tape 7s is stopped and a stopper release position P7 (see FIG. 18) where the advancement of the second tape 7s is released. The stopper 24a includes a contact portion 24aa, a tip portion 24ab, and a fulcrum 24ac. The contact portion 24aa contacts the tip of the second tape 7s when the stopper 24a is at stop position P6, which is a predetermined position on the first transport path 20c, and prevents the second tape 7s from moving downstream along the first transport path 20c.
[0075] The tip portion 24ab is a downstream portion of the stopper 24a, and is a transmitted portion that receives the power from the lever 24b for displacing the lever 24b from the stop position P6 to the stopper release position P7.
[0076] The fulcrum 24ac is a fulcrum that serves as a rotation center for displacing the stopper 24a to the stop position P6 and the stopper release position P7 by rotation. The fulcrum 24ac is located above the first transport path 20c and upstream of the contact portion 24aa.
[0077] The lever 24b functions as a drive unit that moves the stopper 24a to the stop position P6 and the stopper release position P7. The lever 24b is itself a link, and includes a tape pressing portion 24ba, a tip portion 24bb, a claw portion 24bc, and a fulcrum 24bd.
[0078] The tape pressing portion 24ba presses down the first tape 7p transported along the third transport path 20e from above. The coil spring 24c is biased so that the tape pressing portion 24ba pushes it downward. As the first tape 7p advances downstream, it lifts up the tape pressing portion 24ba against the spring force of the coil spring 24c.
[0079] When the first tape 7p is lifting the tape pressing portion 24ba, the claw portion 24bc extending upward from the upper portion of the lever 24b is detected by the fifth sensor Sa5. In this state, the upstream tip portion 24bb of the lever 24b is lowered, and the tip portion 24bb supports the weight of the tip portion 24ab of the stopper 24a.
[0080] As shown in FIG. 18, when the first tape 7p is completely transported downstream, the tape pressing portion 24ba rotates clockwise due to the spring force of the coil spring 24c and contacts the third transport path 20e. As a result, the lever 24b rotates clockwise around the fulcrum 24bd, and the tip portion 24bb of the lever 24b rotates the tip portion 24ab of the stopper 24a counterclockwise. The tip portion 24bb functions as a power transmission portion that transmits rotational power to the tip portion 24ab of the stopper 24a. As a result, the stopper 24a is rotated and displaced from the stop position P6 to the stopper release position P7, and the abutment portion 24aa is released from abutment against the second tape 7s. At this time, the release direction of the abutment portion 24aa from the stop position P6 to the stopper release position P7 is the advancement direction of the second tape 7s. In other words, since the abutment portion 24aa rotates in a direction away from the tip of the second tape 7s from the stop position P6 to the stopper release position P7, it is possible to prevent the abutment portion 24aa from digging into the tip of the second tape 7s, and it is possible to prevent the second tape 7s from becoming clogged when the stopper 24a is released.
[0081] Furthermore, due to the rotation of lever 24b, the detection signal from fifth sensor Sa5 is no longer transmitted to feeder control unit 28. When feeder control unit 28 no longer receives a detection signal from fifth sensor Sa5, it recognizes that first tape 7p has all been transported downstream and stopper 24a is located at stopper release position P7.
[0082] Next, the feeder control unit 28 drives the second tape transport unit 23 to transport the second tape 7s downstream to transport the second tape 7s to the third transport path 20e. In this manner, the second tape 7s can be transported continuously following the first tape 7p.
[0083] Next, the configuration of the control system of the tape feeder 6 will be described with reference to Fig. 19. The feeder control unit 28 included in the tape feeder 6 is composed of, for example, an arithmetic device such as a processor or FPGA, and a memory or SSD, and further includes a communication unit 28a. The communication unit 28a is a communication interface, and transmits and receives signals and data to and from the mounting control unit 10 included in the component mounting device 1. The feeder control unit 28 controls the first motor 21b and the second motor 23a based on the detection results of the first sensor Sa1, the second sensor Sa2, and the third sensor Sa3, to perform the tape transport operation of the carrier tape 7 and the tape release operation of the tape holding release mechanism 34 according to a predetermined control pattern.
[0084] Furthermore, the feeder control unit 28 controls the driving of the solenoid 46 based on the collation result of the identifier 8a of the reel 8 from the mounting control unit 10. Furthermore, upon receiving a detection signal from the fourth sensor Sa4, the feeder control unit 28 recognizes that the shutter 27a has been opened and the second tape 7s is being transported below the shutter 27a along the first transport path 20c.
[0085] Furthermore, when the feeder control section 28 is no longer able to receive a detection signal from the fifth sensor Sa5, it recognizes that the first tape 7p has been entirely transported downstream from the second transport path 20d.
[0086] Next, the tape transport operation in the tape feeder 6 will be described with reference to Figures 2 and 20. Figure 20 is a flow chart showing the flow of tape supply in the tape feeder 6.
[0087] In step S1, with the carrier tape 7 not being supplied to the tape feeder 6, an operator inserts the carrier tape 7 into the first transport path 20c through the insertion opening 20a.
[0088] In parallel with step S1, the matching unit 10a of the mounting control unit 10 matches the identifier 8a of the reel 8 read from the reader device 15 with the component information stored in the memory unit 10b to determine whether the component on the carrier tape 7 inserted into the first transport path 20c is a correct component. The mounting control unit 10 transmits the matching result by the matching unit 10a to the feeder control unit 28.
[0089] In step S2, when the feeder control unit 28 receives a comparison result (a signal indicating a match) from the mounting control unit 10 indicating that the component on the carrier tape 7 is the correct component, the feeder control unit 28 drives the solenoid 46 to unlock the lock unit 45. When the lock is released, the worker further inserts the carrier tape 7 into the tape transport path 20 through the first transport path 20c, and when the first sensor Sa1 detects the leading end of the carrier tape 7, it transmits a detection signal to the feeder control unit 28. Furthermore, when the feeder control unit 28 receives a comparison result (a signal indicating a mismatch) from the mounting control unit 10 indicating that the component on the carrier tape 7 is not the correct component, the feeder control unit 28 displays on the operation display panel 29 that it is not the correct component to notify the worker.
[0090] In step S3, when the feeder control unit 28 receives a detection signal from the first sensor Sa1, the feeder control unit 28 rotates the second motor 23a in the forward direction. This rotates the second sprocket 23g and transports the carrier tape 7 in the downstream direction. Note that the feeder control unit 28 may perform step S3 at the timing when the lock unit 45 is released, to rotate the second motor 23a in the forward direction and transport the carrier tape 7 in the downstream direction.
[0091] The carrier tape 7 is transported downstream within the tape transport path 20, and when the second sensor Sa2 detects the leading end of the carrier tape 7, a detection signal is transmitted to the feeder control unit .
[0092] In step S4, when the feeder control unit 28 receives a detection signal from the second sensor Sa2, it reduces the rotation speed of the second motor 23a, and stops the second motor 23a after a predetermined time has elapsed. As a result, the carrier tape 7 reaches the first sprocket 21a. Next, the feeder control unit 28 rotates the first motor 21b in the forward direction to rotate the first sprocket 21a, and the first sprocket 21a engages with the carrier tape 7. Therefore, the carrier tape 7 is delivered to the first sprocket 21a. The feeder control unit 28 drives the first motor 21b to rotate and causes the first sprocket 21a to feed the carrier tape 7 at a predetermined pitch. In this way, the feeder control unit 28 switches the sprocket that transports the carrier tape 7.
[0093] The carrier tape 7 is pitch-fed by the first sprocket 21a, and when the third sensor Sa3 detects the leading end of the carrier tape 7, it transmits a detection signal to the feeder control unit 28. Upon receiving the detection signal from the third sensor Sa3, the feeder control unit 28 stops the first motor 21b.
[0094] Next, in step S5, the feeder control unit 28 rotates the second motor 23a in the reverse direction to rotate the ratchet gear 35a clockwise, causing the lever 36 of the tape holding release mechanism 34 to swing, and the second support part 31 of the tape holding unit 26 to move upward, causing the carrier tape 7 to drop onto the second transport path 20d.
[0095] Next, in step S6, the feeder control unit 28 rotates the second motor 23a in the reverse direction for a predetermined time, and then stops the second motor 23a. At this timing, the feeder control unit 28 performs a peeling operation of the carrier tape 7.
[0096] Next, in step S7, the feeder control unit 28 rotates the second motor 23a in the forward direction to rotate the ratchet gear 35a clockwise. This causes the lever 36 of the tape retention release mechanism 34 to swing back to its original position, and the second support unit 31 of the tape retention unit 26 to move downward to its original tape retention position. As a result, the first tape 7p previously inserted into the tape feeder 6 is engaged with the first sprocket 21a through the tape transfer path 20 from the second transfer path 20d. Therefore, while the components on the first tape 7p are being removed by the mounting head 4 of the component mounting device 1, the second tape 7s to supply the next component can be inserted into the tape retention unit 26 at any time.
[0097] According to the tape feeder 6 of the present embodiment, the tape feed path 20 includes a first feed path 20c, into which the carrier tape 7 is inserted, and a second feed path 20d located below the first feed path 20c, on the upstream side, and where the second feed path 20d and the first feed path 20c join to guide the running of the carrier tape 7 in the downstream direction. The tape feeder 6 further includes a first tape feed unit 21 that sequentially feeds the carrier tape 7 of the tape feed path 20 downstream of a position P2 where the first feed path 20c and the second feed path 20d join to a component removal position P1 of the tape feed path 20, and a tape holding unit 26 that holds the carrier tape 7 in at least a part of the first feed path 20c. The tape feeder 6 further includes a second tape transport unit 23 that transports the carrier tape 7 held by the tape holding unit 26 in the downstream direction of the tape transport path 20, and a tape retention release mechanism 34 that drops the carrier tape 7 held by the tape holding unit 26 from the first transport path 20c to the second transport path 20d. The tape retention release mechanism 34 operates by utilizing the power of the drive source of the second tape transport unit 23.
[0098] In this manner, in the tape feeder 6 of the present embodiment, the tape holding release mechanism 34 automatically drops the carrier tape 7 inserted in the first transport path 20c to the second transport path 20d, thereby preventing a component supply stop caused by an operator forgetting to release the tape. This makes it possible to improve the productivity of mounting boards and automate or reduce the labor required for supplying components to the component mounting device.
[0099] In addition, the second tape transport unit 23 in this embodiment is equipped with a second motor 23a capable of rotating forward and reverse as a drive source, and when the second motor 23a rotates forward, the second tape transport unit 23 transports the carrier tape 7 in the downstream direction of the tape transport path 20, and when the second motor 23a rotates reversely, it drives the tape holding release mechanism 34.
[0100] As a result, since the second motor 23a of the second tape transport unit 23 that transports the carrier tape 7 is used as the drive source for the tape holding release mechanism 34, it is possible to reduce the space required within the tape feeder 6.
[0101] In addition, in this embodiment, the tape holding portion 26 is displaceable from a holding position where it holds the carrier tape 7 to a release position P3 where the holding of the carrier tape 7 is released, and the tape holding release mechanism 34 displaces the tape holding portion 26 to the release position P3.
[0102] In addition, the tape retention release mechanism 34 in this embodiment includes a ratchet mechanism 35 that rotates by the driving force of the second motor 23a, and a lever 36 that swings by the ratchet mechanism 35, and the tape holding portion 26 is displaced to the retention position or release position P3 by the swing of the lever 36.
[0103] This causes the lever 36 to swing by the ratchet mechanism 35, so that the tape holding portion 26 can be maintained at the holding position or the release position P3 as long as the rotation direction of the second motor 23a does not change.
[0104] In addition, according to the tape feeder 6 of the present embodiment, it is provided with a feeder control unit 28 that drives the tape holding release mechanism 34 at the timing after the carrier tape 7 transported by the second tape transport unit 23 is handed over to the first tape transport unit 21.
[0105] As a result, even if the carrier tape 7 is released from the first transport path 20c to the second transport path 20d, the carrier tape 7 has already been delivered to the first tape transport unit 21, so the carrier tape on the second transport path can be pitch-fed by the first tape transport unit 21 as a leading tape. In addition, the carrier tape 7 can be inserted as a trailing tape into the tape holding unit 26, which is a part of the first transport path 20c, so that the productivity of the mounting board can be improved. The delivery of the carrier tape 7 from the second tape transport unit 23 to the first tape transport unit 21 may be in a state where both the first sprocket 21a and the second sprocket 23g of the first tape transport unit 21 are engaged with the carrier tape 7 on the downstream side and the upstream side, respectively, or in a state where only the first sprocket 21a of the first tape transport unit 21 is engaged with the carrier tape 7.
[0106] Moreover, according to the tape feeder 6 of the present embodiment, the tape feeder 6 includes a first sensor Sa1 that detects that the carrier tape 7 has been inserted into the tape transport path 20, and a second sensor Sa2 that is disposed downstream of the first sensor Sa1 in the tape transport path 20 and detects that the carrier tape 7 has arrived. The tape feeder 6 further includes a third sensor Sa3 that is disposed downstream of the second sensor Sa2 in the tape transport path 20 and detects that the carrier tape 7 has arrived at the component removal position P1. The feeder control unit 28 starts the second tape transport unit 23 based on the detection result of the first sensor Sa1 detecting the carrier tape 7, stops the second tape transport unit 23 at a predetermined timing after the second sensor Sa2 detects the carrier tape 7, and further starts the first tape transport unit 21.
[0107] This makes it possible to detect the position of the carrier tape 7 transported along the transport path 20, and allows the carrier tape 7 to be handed over from the second tape transport unit 23 to the first tape transport unit 21 with high accuracy.
[0108] Furthermore, feeder control unit 28 in this embodiment stops first tape transport unit 21 based on the detection result of third sensor Sa3 detecting carrier tape 7, and drives tape retention release mechanism 34. As a result, after the downstream side of carrier tape 7 is handed over to first tape transport unit 21, first tape transport unit 21 stops and tape retention release mechanism 34 is driven, so that it is possible to prevent carrier tape 7 from being released during transport and to change the path of carrier tape 7 with high accuracy.
[0109] Moreover, according to the tape feeder 6 of the present embodiment, the carrier tape 7 on which the components are stored is transported to supply the components to the component mounting device 1. The tape feeder 6 includes a shutter 27a provided downstream of the second sprocket 23g in the first transport path 20c to prevent the carrier tape 7 from being transported downstream from a predetermined position, and a feeder control unit 28 that drives and controls the second tape transport unit 23 based on a result of comparing information on the components stored on the carrier tape 7 with information on the components to be supplied that is predetermined. The shutter 27a moves with the carrier tape 7 transported by the second tape transport unit 23 from a tape stop position P4 at which the advancement of the carrier tape 7 stops to a waiting position P5 away from the tape stop position P4.
[0110] This allows the feeder control unit 28 to control the transport of the carrier tape 7 based on the results of comparing the information of the parts stored on the carrier tape 7 with the information of the parts to be supplied, eliminating the need for the worker to further insert the carrier tape 7 after comparison, thereby reducing the worker's waiting time and improving work efficiency.
[0111] In addition, the tape feeder 6 in this embodiment is provided with a locking section 45 that locks the shutter 27a, and the feeder control section 28, based on the result of the comparison, causes the locking section 45 to unlock the shutter 27a and causes the second tape transport section 23 to transport the carrier tape 7.
[0112] As a result, the feeder control section 28 releases the lock of the shutter 27a by the lock section 45 based on the result of the collation, so that only the carrier tape 7 storing the correct components can be conveyed.
[0113] Furthermore, tape feeder 6 of the present embodiment includes a fourth sensor Sa4 that detects the displacement of shutter 27a. The unlocked shutter 27a is displaced by carrier tape 7 transported along first transport path 20c, and feeder control section 28 recognizes that carrier tape 7 has been replenished to tape feeder 6 based on the detection of the displacement of shutter 27a by fourth sensor Sa4.
[0114] As a result, even after all the components on the first tape 7p have been supplied, the feeder control unit 28 is aware that the second tape 7s has already been set, and so can continuously supply components to the component mounting device 1.
[0115] Furthermore, tape feeder 6 of the present embodiment includes a stop position P6 having a contact portion 24aa that contacts the leading end of second tape 7s at a predetermined position on first transport path 20c and stops second tape 7s at the predetermined position, a stopper 24a that can move from stop position P6 to stopper release position P7 where second tape 7s can be transported downstream, and a lever 24b that moves stopper 24a to stop position P6 and stopper release position P7. When moving from stop position P6 to stopper release position P7, contact portion 24aa moves away from the leading end of second tape 7s in the transport direction of second tape 7s.
[0116] This makes it possible to prevent the abutment portion 24aa from digging into the second tape 7s when it moves to the stopper release position P7, and allows the second tape 7s to be fed smoothly.
[0117] Furthermore, according to the tape feeder 6 of the present embodiment, there is provided a fulcrum 24ac that rotatably supports the stopper 24a, the abutment portion 24aa is positioned downstream of the fulcrum 24ac in the transport direction of the second tape 7s, and the lever 24b rotates the stopper 24a upward.
[0118] This allows the abutment portion 24aa to properly separate from the leading end of the second tape 7s in the feed direction of the second tape 7s when the abutment portion 24aa moves from the predetermined position to the stopper release position P7.
[0119] Furthermore, according to tape feeder 6 of the present embodiment, lever 24b has tip portion 24bb that includes a link, and stopper 24a has tip portion 24ab that receives power from tip portion 24bb.
[0120] This allows the driving force of the lever 24b to be appropriately transmitted to the stopper 24a.
[0121] Although the present disclosure has been fully described in connection with the preferred embodiments with reference to the accompanying drawings, various modifications and alterations will be apparent to those skilled in the art. Such modifications and alterations are to be understood as being included within the scope of the present disclosure as defined by the appended claims, unless they deviate from the scope of the present disclosure. In addition, changes in the combination and order of elements in each embodiment may be made without departing from the scope and spirit of the present disclosure.
[0122] (1) In the above embodiment, the tape retention release mechanism 34 presses down the movable member 33 with the lever 36, but this is not limited to the above. As shown in Figs. 21 and 22, the movable member 33 may be lifted up by the lever 36 using a link mechanism. In Fig. 21, the movable member 33 is in a position where the carrier tape 7 is held by the second support portion 31. In Fig. 22, the movable member is in a position where it is lifted up by the lever 36 and dropped from the second support portion 31.
[0123] (2) In the above embodiment, the movable member moves upward to release the carrier tape 7 held by the tape holding portion 26, but this is not limited thereto. The vertical movement by the lever 36 may be converted into a lateral movement by using a cam mechanism, for example. As shown in FIG. 23, the tape holding portion 26A includes a left side wall 32a to which the first support portion 30 is fixed, and a right side wall 32b to which the second support portion 31 is fixed. FIG. 23 is an explanatory diagram for explaining the release of the carrier tape 7 in the modified example, where (a) shows a state in which the carrier tape 7 is held, (b) shows a state in which the carrier tape 7 falls due to the displacement of the left side wall 32a and the right side wall 32b, and (c) shows a state in which the left side wall 32a and the right side wall 32b have returned to their original tape holding positions. The tape holding release mechanism 34 displaces the left side wall 32a and the right side wall 32b to displace the first support portion 30 and the second support portion 31 to a release position P3 that is laterally separated from the first transport path 20c.
[0124] In this way, when the tape holding portion 26A causes the carrier tape 7 to fall by displacement of the left side wall 32a and the right side wall 32b, the lengths of the first support portion 30 and the second support portion 31 can be increased, which is suitable for transporting a wide carrier tape 7.
[0125] Any of the various embodiments and modifications described above can be appropriately combined to achieve the effects of each of them. [Industrial Applicability]
[0126] The component supplying device according to the present disclosure is applicable to a component supplying device that supplies components to a component mounting device that mounts components on a board. [Explanation of symbols]
[0127] 1 Component placement device 1a Base 2. Substrate transport mechanism 3. Substrate 4 Placement head 5 Carts 6 Tape Feeder 6a Base part 7 Carrier Tape 7e Blank Tape 7h hole 7p 1st tape 7s 2nd Tape 7t end 8 Reels 8a Identifier 9 Reel holder 10. Wearing control unit 10a Matching section 10b Storage section 11 Main unit cover 12 Collection Box 13 Discharge Chute 14 Cut section 15 Reader device 20 Tape transport path 20a Insertion port 20b Outlet 20c First transport route 20d Second transport route 20e Third transport route 21 First tape transport section 21a 1st sprocket 21b First motor 22 Tape cover 23 Second tape transport section 23a Second motor 23b 1st gear 23c 2nd gear 23d 3rd Gear 23e 4th Gear 23f 5th gear 23g 2nd sprocket 24 Tape stopper part 24a Stopper 24aa Contact part 24ab tip part 24ac fulcrum 24b Lever 24ba Tape holder 24bb tip part 24bd fulcrum 24c coil spring 26, 26A Tape holding part 26a Rotation axis 27 Shutter unit 27a Shutter 27b Pin 27c coil spring 27e Shutter body 27ea slope part 27eb long hole 27f Plate-shaped members 28 Feeder control section 28a Communications Department 29 Operation display panel 30 1st support part 31 Second support part 31a Cutout 32a Left side wall 32b Right side wall 33 Movable parts 33a long hole 34 Tape retention release mechanism 35 Ratchet mechanism 35a ratchet gear 35b Ratchet claw 36 Lever 38 Handle 39 Rotational Axis 40 One-way clutch 41 pin 42 Protrusion 42a Tapered 43 Side cover 45 Rock Section 46 Solenoid 46a Plunger 46b Plate member 47 Lever 47a, 47b end 48 Coil Spring P1 Parts removal position P2 merging position P3 release position P4 Tape stop position P5 Waiting position P6 Stop position P7 Stopper release position Sa1 First sensor Sa2 Second sensor Sa3 3rd sensor Sa4 4th sensor Sa5 5th sensor
Claims
1. A component supplying device that conveys a carrier tape containing components and supplies the components to a component mounting device, a tape transport path that guides the transport of the carrier tape; a tape transport unit having a sprocket that engages with the carrier tape and transports the carrier tape; a shutter provided on the tape transport path downstream of the sprocket, the shutter being displaceable between a tape stop position for preventing the carrier tape from being transported downstream from a predetermined position and a retreat position spaced apart from the tape stop position; a locking portion that locks the displacement of the shutter; A detection unit that detects a displacement of the shutter; A control unit that drives and controls the lock unit and the tape transport unit, Parts supply device.
2. the shutter is displaced by the carrier tape being transported by the tape transport unit to a tape stop position where the carrier tape stops traveling and a retreat position away from the tape stop position. The component supply device according to claim 1 .
3. the shutter is biased by a spring force to the tape stop position, and when the lock is released, the carrier tape transported by the tape transport unit displaces the shutter to the retracted position against the spring force.
3. The component supply device according to claim 2.
4. the tape transport path includes a first transport path into which a carrier tape is inserted and a second transport path located below the first transport path, both located upstream of the first transport path; The shutter is provided on the first transport path.
4. The component supplying device according to claim 1.
Citation Information
Patent Citations
Component supply device and method thereof
JP2015032622A
Part supply device and part supply method
JP2015159142A
Component supply device and component supply method
JP2017118007A
Tape feeder
JP2019117820A