Sheet piece forming device and pasting device

The sheet piece forming device uses a fixed cutting blade and alternating slack-taut states to safely and efficiently cut strip-shaped sheets, addressing the complexity and safety issues of retractable blades.

JP7792182B2Active Publication Date: 2025-12-25OAK TECH INC
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Patent Information

Application Number
JP2025535828
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2023-07-27
Filing Date
2024-07-23
Publication Date
2025-12-25
Estimated Expiration
2044-07-23

AI Technical Summary

Technical Problem

Conventional techniques using retractable cutting blades for forming sheet pieces require complex mechanisms and pose safety risks due to the blade's movement.

Method used

A sheet piece forming device utilizing a fixed cutting blade, combined with a payout and delivery unit, alternately transitions the strip sheet between slack and taut states to enable precise cutting without the need for blade movement.

Benefits of technology

The device allows safe and efficient cutting of strip-shaped sheets using a fixed blade, reducing mechanical complexity and safety hazards while maintaining operational efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

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Patent Text Reader

Abstract

This sheet piece formation device makes it possible, using a strip-shaped sheet in which a plurality of regions to serve as sheet pieces are formed, to sequentially form sheet pieces from, among the plurality of regions, the leading region at the start of the strip-shaped sheet. The sheet piece formation device comprises: a cutting blade fixed in a prescribed position; a dispensing unit; and a delivery unit. The dispensing unit enables dispensing of the strip-shaped sheet from an upstream-side nip position, which is a nip position on an upstream side of the cutting blade, and the delivery unit enables retraction of the strip-shaped sheet to a downstream-side nip position, which is a nip position on a downstream side of the cutting blade. The prescribed position is a position where the strip-shaped sheet comes into contact with the blade edge of the cutting blade when the strip-shaped sheet assumes a stretched state of being stretched without slack between the upstream-side nip position and the downstream-side nip position.
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Description

[Technical Field]

[0001] The present invention relates to a technique for forming sheet pieces such as labels from a continuous strip of sheet, and to a bonding technique using the sheet pieces. [Background technology]

[0002] As a technique for forming sheet pieces from a continuous strip-shaped sheet, a technique for cutting the strip-shaped sheet at predetermined positions using a retractable cutting blade is generally known. For example, Patent Document 1 discloses a technique in which the strip-shaped sheet is fed out by a predetermined length, and then the cutting blade is lowered to cut the strip-shaped sheet along perforations to form sheet pieces of a predetermined length. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2018-89770 Summary of the Invention [Problem to be solved by the invention]

[0004] However, conventional techniques using retractable cutting blades have problems such as the need for a complex mechanism to move the cutting blade back and forth, and the need for safety measures because the cutting blade moves. The inventors have considered that these problems can be solved by fixing the cutting blade.

[0005] SUMMARY OF THE INVENTION It is therefore an object of the present invention to enable cutting of a strip-shaped sheet using a fixed cutting blade in a technique for forming sheet pieces by cutting the strip-shaped sheet. [Means for solving the problem]

[0006] The sheet piece forming device of the present invention is a device that uses a strip-shaped sheet having multiple regions that will become sheet pieces and enables the formation of sheet pieces sequentially starting from a leading region at the forefront of the strip-shaped sheet among the multiple regions, and includes a cutting blade fixed at a predetermined position, a payout unit, and a delivery unit. The payout unit is a unit that pays out the strip-shaped sheet from the upstream side of the cutting blade and includes an upstream nip mechanism that nips the strip-shaped sheet at a position upstream of the cutting blade and a payout drive mechanism that enables the payout of the strip-shaped sheet from the upstream nip position, which is the nipping position by the upstream nip mechanism. The delivery unit is a unit that feeds out the sheet pieces downstream of the cutting blade and includes a downstream nip mechanism that nips the strip-shaped sheet at a position downstream of the cutting blade and a retraction drive mechanism that enables the retraction of the strip-shaped sheet to the downstream nip position, which is the nipping position by the downstream nip mechanism. The predetermined position is a position where the strip of sheet comes into contact with the cutting edge of the cutting blade when the strip of sheet is in a taut state without slack between the upstream nip position and the downstream nip position.

[0007] The sheet piece forming device described above makes it possible to perform the following control: Specifically, by having the payout drive mechanism and the retraction drive mechanism alternately pay out the strip sheet from the upstream nip position and retract the strip sheet to the downstream nip position, it becomes possible to alternately form a slack state and a taut state of the strip sheet between the upstream nip position and the downstream nip position.

[0008] According to this configuration, the strip-shaped sheet can be shifted from a slack state to a taut state, whereby the strip-shaped sheet can be pressed against the cutting edge of the cutting blade and cut.

[0009] In the above-mentioned sheet piece forming device, the retraction drive mechanism may include a guide belt that moves the leading edge of the strip sheet unwound from the upstream nip position to the downstream nip position, and a delivery belt that retracts the leading edge of the strip sheet that has reached the downstream nip position further downstream.

[0010] The above configuration makes it possible to perform the following control. Specifically, after the start of payout of the strip sheet from the upstream nip position, if the leading edge of the strip sheet abuts against the stopped guide belt, causing slack in the strip sheet, the guide belt can be made to start moving the leading edge toward the downstream nip position. When the leading edge of the strip sheet subsequently reaches the downstream nip position and is pulled further downstream by the delivery belt, the payout drive mechanism can be made to stop payout of the strip sheet from the upstream nip position, thereby transitioning the strip sheet from a slack state to a taut state.

[0011] With this configuration, while continuing to pay out the strip sheet from the upstream nip position, the leading edge of the strip sheet (the leading edge abutting the guide belt) starts to move toward the downstream nip position after slack occurs in the strip sheet, making it possible to move the leading edge of the strip sheet to the downstream nip while maintaining the slack state of the strip sheet. Also, by stopping the payout of the strip sheet from the upstream nip position, the payout of the strip sheet from the upstream nip position stops, while the pull of the strip sheet toward the downstream nip position continues, making it possible to transition the strip sheet from a slack state to a taut state.

[0012] In the sheet piece forming device, the strip sheet may be a sheet in which multiple regions are continuously connected via perforations. In this case, the following control can be performed. Specifically, after the strip sheet is cut at the perforations, the feeding drive mechanism can be caused to feed the length of the strip sheet from the perforation to the next perforation between the start and end of feeding.

[0013] According to the above configuration, the perforations are weak and easily broken in the strip sheet, so even if the perforations are misaligned with the cutting edge of the cutting blade when the strip sheet is in a taut state, it is possible to cut the strip sheet at the perforations as long as the misalignment is small.

[0014] The sheet piece forming device may further include a tongue portion for preventing the leading region formed by cutting with the cutting blade from being rolled up. This configuration can prevent roll-up of the strip-shaped sheet, thereby enabling continuous sheet piece formation without interruption.

[0015] The bonding device according to the present invention includes the sheet piece forming device and a conveying device, and bonds the sheet piece formed by the sheet piece forming device to an object conveyed by the conveying device. [Effects of the Invention]

[0016] According to the present invention, in a technique for forming sheet pieces by cutting a strip-shaped sheet, the strip-shaped sheet can be cut using a fixed cutting blade. [Brief explanation of the drawings]

[0017] [Figure 1] FIG. 1(A) is a front view conceptually showing a bonding device according to an embodiment, and FIG. 1(B) is a block diagram conceptually showing the bonding device. [Figure 2] FIG. 2 is a perspective view conceptually showing a strip-shaped film (an example of a strip-shaped sheet) used in a sheet piece forming device provided in the bonding device. [Figure 3] FIG. 3 is a front view conceptually showing the sheet piece forming device. [Figure 4] FIG. 4 is a diagram showing the delivery mechanism provided in the sheet piece forming device as viewed from the direction of the arrow Dz (see FIG. 1(A)). [Figure 5] FIG. 5 is a flowchart showing the control process executed by the control device provided in the bonding device and the state of the strip film that changes as a result of the control process. [Figure 6A] FIG. 6A is a conceptual diagram showing the operation of the sheet piece forming device and the state of the strip film in sequence. [Figure 6B] FIG. 6B is a conceptual diagram showing the operation of the sheet piece forming device and the state of the strip film in sequence. [Figure 6C] FIG. 6C is a conceptual diagram showing the operation of the sheet piece forming device and the state of the strip film in sequence. [Figure 6D] FIG. 6D is a conceptual diagram showing the operation of the sheet piece forming device and the state of the strip film in sequence. [Figure 6E] FIG. 6E is a conceptual diagram showing the operation of the sheet piece forming device and the state of the strip film in sequence. [Figure 6F] FIG. 6F is a conceptual diagram showing the operation of the sheet piece forming device and the state of the strip film in sequence. [Figure 6G] FIG. 6G is a conceptual diagram showing the operation of the sheet piece forming device and the state of the strip film in sequence. [Figure 7] FIG. 7 is a conceptual diagram showing a part (cutting blade and its surrounding area) of a sheet piece forming device according to a first modified example. DETAILED DESCRIPTION OF THE INVENTION

[0018] [1] Configuration of the application device 1(A) and 1(B) are a front view and a block diagram conceptually illustrating a bonding device according to an embodiment. As shown in these figures, the bonding device includes a sheet piece forming device 1, a conveying device 2, a bonding mechanism 3, and a control device 4. The configuration of each part will be specifically described below.

[0019] [1-1] Sheet piece forming device FIG. 2 is a perspective view conceptually illustrating a strip of film 10 used in the sheet piece forming apparatus 1 of this embodiment. As shown in this figure, the strip of film 10 is a long film in which multiple regions Rf are continuously connected via perforations Pm. Here, each region Rf is an area that will become a film piece Qf (e.g., a label) to be attached to an object 20 (e.g., a container or a packaged product; see FIG. 1(A)). Note that the film piece Qf is an example of a sheet piece that can be formed by the sheet piece forming apparatus 1, and the sheet piece can be formed from a strip of sheet material other than film (e.g., paper) as well as the strip of film 10.

[0020] An adhesive is applied to the strip film 10 in advance to enable the film piece Qf to be attached to the object 20. In this embodiment, the adhesive is applied to the entire surface of one side of the strip film 10. Specifically, the adhesive is applied to the side opposite to the side that is sucked by the suction device 131D of the delivery unit 13 (see Figures 3 and 4) described below (in other words, the side that comes into contact with the delivery belt 131C when held by the delivery belt 131C by suction). For ease of explanation, the side to which the adhesive is applied will be referred to as the "adhesive side," and the side opposite to that side (the side that is sucked by the suction device 131D) will be referred to as the "back side."

[0021] 3 is a perspective view conceptually illustrating the sheet piece forming apparatus 1. The sheet piece forming apparatus 1 is an apparatus that enables the formation of film pieces Qf using the above-described strip film 10, starting from the leading region Rft (see FIG. 2) at the leading end of the strip film 10 among the multiple regions Rf, and includes a cutting blade 11, a feeding unit 12, and a delivery unit 13.

[0022] <Cutting blade> The cutting blade 11 is a cutting blade that cuts the strip film 10. In this embodiment, the cutting blade 11 is fixed at a predetermined position Xp, and no complicated mechanism is required to move it back and forth. Fixing the cutting blade 11 in this manner makes it easier to ensure the safety of workers when operating or maintaining the application device. Furthermore, in this embodiment, the cutting blade 11 only needs to be capable of tearing the strip film 10 at the perforations Pm, and does not need to be sharp enough to cut the strip film 10 at locations where there are no perforations Pm. This makes it possible to further improve safety. Details of the predetermined position Xp will be described later.

[0023] <Feeding unit> Payout unit 12 is a unit that pays out strip film 10 from the upstream side of cutting blade 11. Specifically, payout unit 12 includes a payout drive mechanism 121 and an upstream nip mechanism 122.

[0024] Payout drive mechanism 121 includes drive roller 121A, driven roller 121B, and payout belt 121C (endless belt) stretched over these rollers, and converts the rotational motion of drive roller 121A into the circular motion of payout belt 121C. In the example of Figure 3, driven roller 121B is positioned closer to cutting blade 11 than drive roller 121A, and strip film 10 is paid out from drive roller 121A toward driven roller 121B by the circular motion of payout belt 121C.

[0025] The upstream nip mechanism 122 has a nip roller 122A, and is configured to urge the nip roller 122A toward the driven roller 121B of the payout drive mechanism 121 so that the payout belt 121C and the strip film 10 can be sandwiched between the nip roller 122A and the driven roller 121B.

[0026] This configuration of the payout unit 12 makes it possible for the upstream nip mechanism 122 to nip the strip film 10 at a position upstream of the cutting blade 11, and for the payout drive mechanism 121 to pay out the strip film 10 from the nip position of the upstream nip mechanism 122 (hereinafter referred to as the "upstream nip position Xn1").

[0027] In the example of Figure 3, strip film 10 is wound around a core or the like to form roll 10R (see also Figure 2), and the portion pulled out from roll 10R is guided to payout drive mechanism 121 via tension roller 123 and guide roller 124, and then over payout belt 121C of payout drive mechanism 121 to upstream nip position Xn1. By rotating payout belt 121C in this state, strip film 10 is paid out from upstream nip position Xn1. In this embodiment, strip film 10 is paid out so that the adhesive side is in contact with payout belt 121C as it passes over payout belt 121C (in the example of Figure 1, the adhesive side is facing downwards).

[0028] <Sending unit> The delivery unit 13 is a unit that delivers the film piece Qf formed by cutting with the cutting blade 11 to the downstream side of the cutting blade 11. Specifically, the delivery unit 13 includes a delivery mechanism 131 and a guide mechanism 132.

[0029] The feed-out mechanism 131 includes a drive roller 131A, a driven roller 131B, and a feed-out belt 131C (endless belt) stretched over these rollers, and converts the rotational motion of the drive roller 131A into the circular motion of the feed-out belt 131C. The feed-out mechanism 131 also includes a suction device 131D. The suction device 131D holds the film piece Qf formed by cutting with the cutting blade 11 on the feed-out belt 131C by sucking it from its back side. More specifically, this is as follows.

[0030] FIG. 4 is a diagram showing the delivery mechanism 131 as viewed in the direction of arrow Dz (see FIG. 1(A)). As shown in this figure, the delivery belt 131C includes two endless belts 133 that are smaller than the width of the film piece Qf (the width of the strip film 10), and these endless belts 133 are arranged parallel to and spaced apart from each other. The suction device 131D holds the film piece Qf on the two endless belts 133 by sucking the back surface of the film piece Qf through the suction port Hv from the area (gap) between the two endless belts 133 and the area outside the two endless belts 133. In the example of FIG. 4, the suction device 131D has multiple slits that intersect with the endless belts 133, arranged as suction ports Hv, in the delivery direction Dt. Therefore, the film strip Qf is held on the delivery belt 131C (two endless belts 133) and delivered from the position of the driven roller 131B (in this embodiment, the downstream nip position Xn2 described below) to the position of the drive roller 131A.

[0031] Guide mechanism 132 is composed of a drive roller 132A, a nip roller 132B (driven roller), and a guide belt 132C (endless belt) stretched over these rollers, and the rotational motion of drive roller 132A is converted into the circulating motion of guide belt 132C. Furthermore, guide mechanism 132 is configured to urge nip roller 132B toward driven roller 131B of feed-out mechanism 131, thereby sandwiching guide belt 132C, strip film 10, and feed-out belt 131C between itself and driven roller 131B.

[0032] The guide mechanism 132 is positioned so that the leading edge of the strip film 10 unwound from the upstream nip position Xn1 abuts against the guide belt 132C. Therefore, when the guide belt 132C is rotated, the leading edge of the strip film 10 abutting against the guide belt 132C moves to the nip position of the nip roller 132B (hereinafter referred to as the "downstream nip position Xn2"). At this time, in this embodiment, the adhesive surface of the strip film 10 (the surface that was in contact with the payout belt 121C of the payout unit 12) comes into contact with the guide belt 132C. In other words, the strip film 10 is guided to the downstream nip position Xn2 with the adhesive surface facing downwards.

[0033] With this configuration of the delivery unit 13, when the leading edge of the strip film 10 reaches the downstream nip position Xn2, the leading edge can be pulled further downstream by the rotation of the delivery belt 131C. This allows the strip film 10 to be nipped by the nip roller 132B at a position downstream of the cutting blade 11. In this embodiment, the back surface of the portion of the strip film 10 pulled further downstream from the downstream nip position Xn2 comes into contact with the delivery belt 131C, and the back surface is sucked by the suction device 131D, thereby being held by the delivery belt 131C. In other words, the portion pulled downstream is held by the delivery belt 131C with the adhesive side facing away from the suction device 131D (downward in the example of FIG. 1).

[0034] Furthermore, according to the configuration of the above-described feed-out unit 13, the mechanism of the guide mechanism 132 that is configured to urge the nip roller 132B toward the driven roller 131B can be understood as a "downstream nip mechanism" that nips the strip film 10 at a position downstream of the cutting blade 11. Furthermore, the mechanisms of the feed-out mechanism 131 and the guide mechanism 132 that are configured to move the leading edge of the strip film 10 that has contacted the guide belt 132C to the downstream nip position Xn2 and to retract that leading edge further downstream by the feed-out belt 131C can be understood as a "retraction drive mechanism" that enables the strip film 10 to be retracted into the downstream nip position Xn2.

[0035] <Cutting blade fixed position (predetermined position Xp)> In this configuration of the sheet piece forming device 1, the predetermined position Xp at which the cutting blade 11 is fixed is a position where the strip film 10 comes into contact with the cutting edge of the cutting blade 11 when the strip film 10 is in a taut state without slack between the upstream nip position Xn1 and the downstream nip position Xn2 (see FIG. 6F). Furthermore, in this embodiment, the predetermined position Xp is set at a position where the cutting edge of the cutting blade 11 comes into contact with the back surface of the strip film 10 (the surface opposite the adhesive surface) when the strip film 10 is in a taut state. In other words, the cutting blade 11 is positioned so that its cutting edge does not come into contact with the adhesive surface of the strip film 10. Therefore, when the strip film 10 is in a taut state, the back surface of the strip film 10 is pressed against the cutting edge of the cutting blade 11.

[0036] [1-2]Transportation equipment The transport device 2 is a device such as a conveyor that enables the transport of an object 20 (such as a container or a packaged product) (see FIG. 1(A)). The transport device 2 transports the object 20 through an attachment position where the film piece Qf is attached.

[0037] [1-3] Attachment mechanism The adhering mechanism 3 is a device that adheres the film piece Qf delivered from the delivery unit 13 to the target object 20 (see FIG. 1(A)). In this embodiment, the adhering mechanism 3 has a rotatable pressure roller 31 installed downstream of the delivery unit 13 (see FIGS. 3 and 4), and is configured to be able to sandwich the film piece Qf between itself and the target object 20 conveyed by the conveying device 2.

[0038] [1-4] Control device The control device 4 includes a memory unit 41 and a control unit 42 (see FIG. 1(B)). The memory unit 41 is a unit that stores information necessary for controlling the bonding device (such as parameters necessary for controlling the sheet piece forming device 1 and the conveying device 2), and is composed of storage devices such as ROM and RAM. The control unit 42 is a unit that executes control of the bonding device, and is composed of a processing device such as a CPU. The control processing executed by the control device 4 in the bonding device will be specifically described below. The control device 4 may be regarded as one of the components of the sheet piece forming device 1.

[0039] Fig. 5 is a flowchart showing the control process executed by the control device 4 and the accompanying changes in the state of the strip film 10. Figs. 6A to 6G are perspective views sequentially showing the operation of the sheet piece forming device 1 and the state of the strip film 10 resulting from the control process.

[0040] The control device 4 first controls the unwinding unit 12 to cause the unwinding unit 12 to start unwinding the strip film 10 from the upstream nip position Xn1 (step S101, FIG. 6A). At this time, the direction in which the strip film 10 is unwound from the upstream nip position Xn1 (hereinafter referred to as the "unwinding direction") is adjusted so that the leading edge of the strip film 10 can pass in front of the cutting edge of the cutting blade 11. In other words, the unwinding direction is adjusted so that the leading edge of the strip film 10 can be unwound without coming into contact with the cutting blade 11.

[0041] The control device 4 then causes the unwinding unit 12 to continue unwinding the strip film 10 from the upstream nip position Xn1, thereby causing the leading edge of the strip film 10 to abut against the stopped guide belt 132C (see FIG. 6B). This limits the movement of the leading edge of the strip film 10 (movement associated with unwinding). At the same time, the unwinding of the strip film 10 from the upstream nip position Xn1 continues, causing slack in the strip film 10 (see FIG. 6C). By adjusting the position of the guide mechanism 132, etc., so that the incident angle θd when the leading edge of the strip film 10 abuts the guide belt 132C (specifically, the angle between the strip film 10 and the portion of the guide belt 132C opposite the downstream nip position Xn2 from the point of abutment of the strip film 10) is acute, slack in the strip film 10 can be caused to curve away from the cutting blade 11.

[0042] After step S101, the control device 4 continues to have the payout unit 12 pay out the strip film 10 from the upstream nip position Xn1. If the above-mentioned slack occurs in the strip film 10, the control device 4 controls the guide mechanism 132 to start rotating the guide belt 132C (step S102). As a result, the leading edge of the strip film 10 begins to move toward the downstream nip position Xn2 while remaining in contact with the guide belt 132C. In this embodiment, the rotation speed of the guide belt 132C is set to be the same as the payout speed of the strip film 10 from the upstream nip position Xn1. Therefore, by starting the rotation of the guide belt 132C after slack occurs in the strip film 10 and continuing to pay out the strip film 10 thereafter, the leading edge of the strip film 10 can be moved to the downstream nip position Xn2 while maintaining the slack in the strip film 10.

[0043] Furthermore, the control device 4 controls the delivery mechanism 131 to cause the delivery mechanism 131 to start rotating the delivery belt 131C by the time the leading edge of the strip film 10 reaches the downstream nip position Xn2 (step S103). As an example, step S103 is executed at the same time as step S102. According to step S103, when the leading edge of the strip film 10 reaches the downstream nip position Xn2 (see FIG. 6D), the leading edge can move further downstream from the downstream nip position Xn2 (see FIG. 6E).

[0044] In this embodiment, in step S103, the control device 4 also controls the feed-out mechanism 131 to start suction using the suction device 131D so that the leading edge of the strip film 10 pulled into the downstream nip position Xn2 can be held on the feed-out belt 131C (in other words, so that the film piece Qf formed by subsequent cutting with the cutting blade 11 can be held on the feed-out belt 131C).

[0045] After steps S102 and S103, when the leading edge of the strip film 10 is pulled into the downstream nip position Xn2 by the delivery belt 131C, the control device 4 controls the payout unit 12 to stop the payout unit 12 from paying out the strip film 10 from the upstream nip position Xn1 (step S104). According to step S104, the payout of the strip film 10 from the upstream nip position Xn1 is stopped, while the payout of the strip film 10 into the downstream nip position Xn2 continues. This allows the strip film 10 to transition from a slack state (slack state) to a taut state (tension state; see FIG. 6F). Then, when the strip film 10 enters a taut state (see FIG. 6F), the strip film 10 comes into contact with the cutting edge of the cutting blade 11.

[0046] This control process allows the strip film 10 to transition from a slack state to a taut state, thereby pressing the strip film 10 against the cutting edge of the cutting blade 11 and cutting the strip film 10 (see Figure 6G).

[0047] Here, in this embodiment, the control device 4 causes the unwinding unit 12 to unwind an amount that enables the position of the perforation Pm or a position nearby to come into contact with the cutting edge of the cutting blade 11 when the strip film 10 is in a taut state (see Figure 6F), as the unwinding amount between the start of unwinding of the strip film 10 (step S101) and the stop of unwinding (step S104).

[0048] The portion of strip film 10 where perforation Pm is formed is a weak portion that is prone to breaking. Therefore, even if the position of perforation Pm is misaligned from the position of the cutting edge of cutting blade 11 when strip film 10 is pressed against the cutting edge of cutting blade 11, as long as the misalignment is slight, strip film 10 can be cut at the position of perforation Pm.

[0049] The film piece Qf formed by cutting with the cutting blade 11 (see FIG. 6G) is sent out to a joining position by the joining mechanism 3 (pressing roller 31) by the rotation of the delivery belt 131C. Then, the film piece Qf is sandwiched between the object 20 that has been transported to the joining position and the pressing roller 31, and is joined to the object 20 (see FIG. 1(A)).

[0050] Then, when the attachment of the film piece Qf to the object 20 is completed, the control device 4 causes the feed unit 13 to stop the rotation of the guide belt 132C, stop the rotation of the feed belt 131C, and stop suction by the suction device 131D (step S105).

[0051] Thereafter, the control device 4 returns to step S101 and repeatedly executes the processes from step S101 onward, thereby enabling the formation and attachment of the film pieces Qf to be repeatedly and continuously carried out.

[0052] Furthermore, in the process of repeating the processing from step S101, after cutting the strip film 10 at the perforation Pm, the control device 4 can cause the unwinding unit 12 to unwind the length of the strip film 10 from the perforation Pm to the next perforation Pm between the start of unwinding the strip film 10 (step S101) and the stop of unwinding (step S104).

[0053] According to the joining device of this embodiment, the unwinding unit 12 and the delivery unit 13 can alternately unwind the strip film 10 from the upstream nip position Xn1 and retract the strip film 10 into the downstream nip position Xn2, thereby allowing the strip film 10 to alternate between a slack state and a taut state between the upstream nip position Xn1 and the downstream nip position Xn2. By transitioning the strip film 10 from a slack state to a taut state, the strip film 10 can be pressed against the cutting edge of the cutting blade 11 and cut. Therefore, in a technique for forming film pieces Qf by cutting the strip film 10, the strip film 10 can be cut using a fixed cutting blade 11.

[0054] In addition, in this embodiment, when the strip film 10 is in a taut state, the back side of the strip film 10 is pressed against the cutting edge of the cutting blade 11 and cut (see FIG. 6G). In other words, the strip film 10 is cut without the adhesive surface coming into contact with the cutting edge of the cutting blade 11. Therefore, the adhesive applied to the adhesive surface is less likely to adhere to the cutting edge of the cutting blade 11, and as a result, the cutting edge of the cutting blade 11 is less likely to be soiled by the adhesive. This makes it possible to reduce the frequency of cleaning the cutting blade 11 and replacing it due to deterioration over time. This not only improves safety by fixing the cutting blade 11, but also improves maintainability.

[0055] [2] Variation [2-1] First modified example 7 is a conceptual diagram showing a portion (cutting blade 11 and its surrounding area) of a sheet piece forming apparatus 1 according to a first modified example. As shown in this figure, the sheet piece forming apparatus 1 described above may further include a tongue portion 15 that prevents the portion that has become the leading region Rft as a result of cutting with the cutting blade 11 from being rolled in. Specifically, this tongue portion 15 prevents the portion of the strip film 10 from curling and getting caught between the cutting blade 11 and the nip roller 122A.

[0056] According to the first modification, it is possible to prevent the film strip 10 from getting caught in the film, and as a result, it is possible to form the film pieces Qf continuously without interruption.

[0057] [2-2] Second variant In the sheet piece forming apparatus 1 described above, the rotation speed of the guide belt 132C may be set to be slower than the payout speed of the strip film 10 from the upstream nip position Xn1. With this configuration, the amount of movement of the leading edge of the strip film 10 by the guide belt 132C is smaller than the amount of payout of the strip film 10 from the upstream nip position Xn1, thereby creating slack in the strip film 10. In this case, in step S102 (see FIG. 5), the guide belt 132C can start rotating without waiting for slack to occur in the strip film 10. Therefore, the guide belt 132C may start rotating immediately when the leading edge of the strip film 10 contacts the guide belt 132C, or the guide belt 132C may be kept rotating constantly.

[0058] [2-3] Other variations The above-described sheet piece forming device 1 is not limited to forming film pieces Qf from a strip of film 10, but can also be applied to forming sheet pieces (such as labels or stickers) from a strip of sheet made of a material other than film (such as paper). The above-described attachment device can also be applied to attaching such sheet pieces to an object 20.

[0059] The above-described sheet piece forming device 1 can be applied not only to forming sheet pieces for attachment (such as labels and stickers) but also to forming sheet pieces for packaging. In addition, a packaging device including such a sheet piece forming device 1 may be configured instead of an attachment device.

[0060] Furthermore, the sheet piece forming device 1 described above can also be applied to forming sheet pieces from a strip-shaped sheet without perforations Pm by appropriately changing the sharpness of the cutting edge of the cutting blade 11.

[0061] The above-described embodiments and modifications should be considered to be illustrative in all respects and not restrictive. The scope of the present invention is defined not by the above-described embodiments and modifications, but by the claims. Furthermore, the scope of the present invention is intended to include all modifications that are equivalent to the scope of the claims and fall within the scope thereof. [Explanation of symbols]

[0062] 1 Sheet piece forming device 2. Conveyor equipment 3. Attachment mechanism 4. Control device 10 Film Strips 10R Roll 11 Cutting blade 12 Feeding unit 13 Sending Unit 15 Tongue 20 Object 31 Pressing roller 41 Storage section 42 Control Unit Dt Sending direction Dz arrow Hv suction port Pm perforation Qf film strip Rf area Xp in place θd Incident angle 121 Payout drive mechanism 121A Drive Roller 121B driven roller 121C Payout belt 122 Upstream nip mechanism 122A Nip Roller 123 Tension Roller 124 Guide roller 131 Delivery mechanism 131A Drive roller 131B driven roller 131C Delivery belt 131D Suction device 132 Guide mechanism 132A Drive roller 132B Nip Roller 132C Guide Belt 133 endless belt Rft start area Xn1 Upstream nip position Xn2 Downstream nip position

Claims

1. A sheet piece forming device that uses a strip-shaped sheet having a plurality of regions that will become sheet pieces, and that enables the sheet pieces to be formed in order from a leading region that is at the forefront of the strip-shaped sheet among the plurality of regions, a cutting blade fixed in place; a payout unit that pays out the strip sheet from the upstream side of the cutting blade, the payout unit including an upstream nipping mechanism that nips the strip sheet at a position upstream of the cutting blade, and a payout drive mechanism that enables the payout of the strip sheet from the upstream nipping position, which is the nipping position of the upstream nipping mechanism; a delivery unit that delivers the sheet piece downstream of the cutting blade, the delivery unit including a downstream nipping mechanism that nips the strip of sheet at a position downstream of the cutting blade, and a retraction drive mechanism that enables the strip of sheet to be retracted into the downstream nipping position, which is the nipping position of the downstream nipping mechanism; a control device; Equipped with the predetermined position is a position where the strip sheet comes into contact with the cutting edge of the cutting blade when the strip sheet is in a taut state without slack between the upstream nip position and the downstream nip position, and the control device causes the payout drive mechanism and the retraction drive mechanism to alternately pay out the strip sheet from the upstream nip position and retract the strip sheet into the downstream nip position, thereby alternately forming a slack state and a taut state of the strip sheet between the upstream nip position and the downstream nip position, the retraction drive mechanism includes a guide belt that moves the leading edge of the strip sheet reeled out from the upstream nip position to the downstream nip position, and a delivery belt that retracts the leading edge of the strip sheet that has reached the downstream nip position further downstream, The control device After the start of feeding the strip sheet from the upstream nip position, if the leading edge of the strip sheet comes into contact with the guide belt which is stopped, causing slack in the strip sheet, the guide belt is caused to start moving the leading edge toward the downstream nip position, Then, when the leading end of the strip sheet reaches the downstream nip position and is pulled further downstream by the delivery belt, the sheet piece forming device causes the payout drive mechanism to stop paying out the strip sheet from the upstream nip position, thereby transitioning the strip sheet from the slack state to the taut state.

2. the belt-shaped sheet is a sheet in which the plurality of regions are continuously connected via perforations, The sheet piece forming device of claim 1, wherein after cutting the strip sheet at the perforation, the control device causes the feed drive mechanism to feed the length from the perforation to the next perforation between the start and end of feeding of the strip sheet.

3. a tongue portion that prevents the leading region that has been cut by the cutting blade from being rolled up; The sheet piece forming apparatus according to claim 1 or 2, further comprising:

4. The sheet piece forming device according to claim 1 or 2; A conveying device; and attaching the sheet piece formed by the sheet piece forming device to an object conveyed by the conveying device.

Citation Information

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