Novel planetary ball mill
The novel planetary ball mill addresses inefficiencies in conventional gear-based systems by using a direct motor-driven design with adjustable speeds, enhancing efficiency and flexibility for modern material processing needs.
Patent Information
- Application Number
- PCT/IB2024/000277
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-06-12
- Filing Date
- 2024-06-12
- Publication Date
- 2024-12-19
AI Technical Summary
Conventional planetary ball mills with gear structures face inefficiencies due to mechanical wear, high energy consumption, limited speed ratio, and maintenance requirements, which restrict their application in modern scientific research and high-tech production processes.
A novel planetary ball mill design featuring a main motor connected through a coupler and via hole conductive slip ring device to a main wheel disk, with independently controlled auxiliary motors driving ball milling tank bases, allowing for adjustable speed from 0-1500 rpm for the main wheel disk and 0-3000 rpm for the tank bases, eliminating the need for gear transmission.
This design enhances operational efficiency, reduces energy consumption, and allows for flexible speed control, improving grinding performance and meeting diverse working conditions without the drawbacks of traditional gear-based systems.
Smart Images

Figure IB2024000277_19122024_PF_FP_ABST
Abstract
Description
[0001] NOVEL PLANETARY BALL MILL
[0002] TECHNICAL FIELD
[0003] The present disclosure relates to the technical field of grinding equipment, in particular to a novel planetary ball mill.
[0004] BACKGROUND
[0005] A ball mill is a powder or slurry grinding and dispersing device, which is widely used in the fields of electronics, chemical industry and materials. Both scientific research experiments, industrial trial production, and ball mills play a crucial role. The milling and dispersion of the ball mill, which is actually a mechanochemical process, can achieve improvements in the size and other characteristics of the material by high speed collisions and friction between the milling media and the material. The high-speed high-energy ball mill has a wide application in the field of new materials by increasing the rotation speed to more than 1000 revolutions per minute, thereby improving the ball milling energy and achieving the effect of chemical alloys. The planetary ball mill in the current market generally adopts a gear structure, and the gear transmission has the advantages of simple and reliable structure, and the traditional structure has many disadvantages mainly in the following aspects: (1 ) gear transmission inevitably has mechanical wear, high mechanical processing requirements, and good daily lubrication and maintenance; (2) the gear adopts a steel structure, generally, the ball mill is heavy, and the operation energy consumption is high; (3) gear transmission is adopted, the transmission ratio is fixed, the speed ratio of the large wheel and the planet gear is not changed, and the sample processing capacity is limited; and (4) the gear transmission limits the rotating speed, the maximum speed of the ball mill is about 350 rpm, the planetary gear is 700 rpm, and the speed ratio is 2: 1 The above defects limit the use of the planetary ball mill, especially the research and development and production processes of some special new materials, cannot meet the development of the current new material field, and are difficult to meet the requirements of modern scientific experiments and high-technology product production.
[0006] SUMMARY OF THE INVENTION
[0007] The purpose of the present invention is to provide a novel planetary ball mill for solving the problems that the conventional planetary ball mill for a gear structure is low in efficiency, cannot adjust the speed ratio of the large wheel and the planetary gear, needs to be lubricated, and the like.
[0008] In order to achieve the above purpose, the present disclosure is realized by the following technical solutions:
[0009] A novel planetary ball mill comprises a main motor, the main motor is connected with a coupler, the coupler is connected with a via hole conductive slip ring device through a bearing device, the via hole conductive slip ring device is connected with a main wheel disk, a plurality of ball milling tank bases are arranged on the upper side of the main wheel disk, a plurality of auxiliary motors are arranged on the lower side of the main wheel disk, and the plurality of auxiliary motors correspond to the plurality of ball milling tank bases. In the novel planetary ball mill, the main wheel disk is driven by the main motor, and the rotating speed of the main wheel disk is set to be 0-1500 revolutions per minute.
[0010] According to the novel planetary ball mill, the ball milling tank base is driven by the auxiliary motor, and the rotation speed of the ball milling tank base is set to be 0-3000 rpm.
[0011] In the above-mentioned novel planetary ball mill, the main motor and the plurality of auxiliary motors are separately controlled by means of a programming system, and are not associated with each other, so as to meet the application requirements of multiple working conditions.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1 According to the present utility model, the main wheel disk is directly driven by the main motor, the auxiliary motor directly drives the ball milling tank base, the main motor and the auxiliary motor realize individual control by means of the programming system and are not associated with each other, and there is no need to configure the gear combination belt wheel transmission device, which effectively overcomes the defects of inaccurate transmission ratio control, serious mechanical wear, high maintenance cost, low operation efficiency and the like of the traditional gear structure planetary ball mill;
[0014] 2 According to the present utility model, the main motor is adopted to directly drive the main wheel disk, the auxiliary motor directly drives the ball milling tank base, the operation speed is high, the energy consumption is low, stepless regulation and control of the speed can be achieved, various working condition requirements can be met, the grinding operation time is shortened, and the working efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] FIG. 1 is a schematic structural diagram of the present invention.
[0016] In the drawings: 1 , a main motor; 2, a coupler; 3, a bearing device; 4, a via hole conductive slip ring device; 5, a main wheel disk; 6, a ball milling tank base; and 7, an auxiliary motor.
[0017] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] Referring to FIG. 1 , the present embodiment provides a novel planetary ball mill, comprising a main motor 1 , wherein the main motor 1 is connected to a coupler 2, the coupler 2 is connected to the via hole conductive slip ring device 4 by means of a bearing device 3, the via hole conductive slip ring device 4 is connected to the main wheel disk 5, the lower side of the main wheel disk 5 is provided with a plurality of ball milling tank bases 6, the auxiliary motor 7 and the ball milling tank base 6 correspond to each other, the main motor 1 and the plurality of auxiliary motors 7 are driven by the main motor 1 , the rotation speed of the main wheel disk 5 is set to 0-1500 rpm, The rotational speed of the ball milling tank base 6 is set to 0-3000 rpm.
[0019] Working Principle of the Present Invention: The novel planetary ball mill directly drives the main wheel disk 5 through the main motor 1 , so that high-speed rotation of the main wheel disk 5 is achieved, the ball mill driven by the traditional gear does not need to be configured, the ball milling efficiency is higher, the energy consumption is reduced, the ball milling tank base 6 can be independently controlled and cannot be rotated by the main wheel disk 5, each ball milling tank base 6 rotates independently of each other, so that the grinding requirements of various working conditions are met, the operation states of the main wheel disk 5 and the ball milling tank base 6 can be intelligently and remotely operated through the computer programming system, and the application range of the product is expanded.
[0020] In summary, the basic principle, main features and advantages of the present disclosure are shown and described above, which are merely embodiments of the present disclosure and are not intended to limit the scope of the present disclosure. The present invention is not limited by the above embodiments, and all equivalent changes and modifications made according to the shape, structure, feature and spirit of the claims of the present invention shall fall within the scope of the present invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims
Claims1. A novel planetary ball mill, characterized in that: comprises a main motor (1 ), the main motor (1 ) is connected to a coupler (2), the coupler (2) is connected to a via hole conductive slip ring device (4) by means of a bearing device (3), the via hole conductive slip ring device (4) is connected to a main wheel disk (5), a plurality of ball milling tank bases (6) are provided on the upper side of the main wheel disk (5), a plurality of auxiliary motors (7) are provided on the lower side of the main wheel disk (5), and the plurality of auxiliary motors (7) correspond to the plurality of ball milling tank bases (6).
2. The novel planetary ball mill according to claim 1 , wherein the main wheel disk (5) is driven by the main motor (1 ), and the rotating speed of the main wheel disk (5) is set to be 0-1500 revolutions per minute.
3. The novel planetary ball mill according to claim 1 , wherein the ball milling tank base (6) is driven by the auxiliary motor (7), and the rotation speed of the ball milling tank base (6) is set to be 0-3000 rpm.
4. The novel planetary ball mill according to claim 1 , wherein the main motor (1 ) and the plurality of auxiliary motors (7) are separately controlled by means of a programming system, and are not associated with each other, so as to meet the application requirements of multiple working conditions.
Citation Information
Patent Citations
A planetary high-energy ball mill and a milling method
CA2299512A1
Planetary ball mill
CN208512678U
Mill which operates at an overcritical speed of rotation
US3910509A
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