Forming device for longitudinal submerged arc welded steel pipe and method of use
By designing a straight-slit submerged arc welding steel pipe forming equipment containing multiple modules, the problem of flux materials being easily damp and bonded during the molding process is solved, and the stability and efficiency of welding operations are achieved.
Patent Information
- Application Number
- PCT/CN2024/092812
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-08-16
- Filing Date
- 2024-05-13
- Publication Date
- 2025-02-20
AI Technical Summary
During the forming process of straight-slit submerged arc welding steel pipes, flux materials are prone to moisture or bonding, resulting in the suspension of welding operations or the discharge port being blocked, affecting the welding effect.
A forming device including a flux box body, a welding head, a moving module, a power module, a moving module, a pushing board, a communication module and a blowing module are designed. Through the coordination of the moving module and the blowing module, the layered stirring and hot gas passage of the flux material are realized to avoid moisture and bonding of the flux material.
It effectively avoids the moisture and bonding of the flux material, prevents the discharge port from being blocked, and improves the continuity and quality of welding.
Smart Images

Figure CN2024092812_20022025_PF_FP_ABST
Abstract
Description
A forming device for a straight seam submerged arc welded steel pipe and a method for using the same Technical Field
[0001] The invention belongs to the technical field of steel pipe forming and processing, and in particular relates to forming equipment for a straight seam submerged arc welded steel pipe and a use method thereof. Background Art
[0002] The welding process used in submerged arc welding straight seam steel pipe is submerged arc welding technology, which adopts filler welding and particle shielded flux submerged arc. At present, in the forming operation of straight seam submerged arc welding steel pipe, the relevant flux box will be used to evenly cover the internal flux material in the straight seam, and then the welding process will be carried out at the welding head. However, there are still disadvantages when using the flux box to discharge the welding material:
[0003] At present, in use, due to the fixed internal design of the flux box, when the flux is put in, due to different storage conditions of the flux, part of the flux will become moist. If the moist flux is put in, tin explosion will occur, causing the welding operation to be terminated. At the same time, when a large amount of flux is partially bonded, the discharge port will be blocked, thereby reducing the subsequent welding effect. Therefore, in summary, it is necessary to improve it.
[0004] Summary of the Invention
[0005] In order to solve the problems raised in the above background technology, the present invention provides a forming device for straight seam submerged arc welded steel pipes, which solves the problem of avoiding the phenomenon that part of the flux material becomes wet after the flux material is discharged, and prevents the phenomenon that part of the flux material becomes sticky, resulting in blockage of the discharge port.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a forming device for a straight seam submerged arc welding steel pipe, comprising a flux box body and a welding head, the middle end of the inner cavity of the flux box body being movably connected with a movable module, the inner movably connected with a power module at the middle end of the movable module, the upper and lower ends on both sides of the power module are hinged with movable modules, the middle of the inner cavity of the power module is movably connected with a pushing plate that is clamped with the movable module, the two ends of the bottom of the movable module are fixedly connected with a connecting module, the upper ends of the two connecting modules are both in contact with and connected to a closing module that is slidably connected to the top of the flux box body, the pushing plate is located on both sides of the top end of the power module and is fixedly connected with a blowing module, the lower ends of both sides of the power module are provided with air outlets, the interior of the air outlet is connected with the blowing module, the interior of the movable module is movably connected with a pulling module, and the top of the pulling module is in contact with the bottom of the pushing plate.
[0007] Preferably, the connecting module includes a first connecting tube fixedly connected to the bottom of the movable module, the bottom of the first connecting tube is fixedly connected to a first corrugated airbag, the top of the first corrugated airbag is fixedly connected to a resistance component, the top of the resistance component is in resistance connection with the closing module, and the first corrugated airbag is located on the outer wall of the flux box body and is fixedly connected to the flux box body.
[0008] Preferably, the resistance assembly includes a bellows fixedly connected to the top of the first corrugated airbag, the top of the bellows is fixedly connected to a resistance plate, the bottom surface of the resistance plate close to one end of the flux box body is fixedly connected to a first spring telescopic cylinder, the bottom end of the first spring telescopic cylinder is fixedly connected to the flux box body, and the top surface of the resistance plate close to one end of the flux box body is provided with an oblique angle.
[0009] Preferably, the closing module includes a closing plate movably connected to the flux box body, and both ends of the closing plate away from the side wall of the flux box body are fixedly connected to a second spring telescopic cylinder, and one end of the second spring telescopic cylinder away from the fixed block is fixedly connected to a fixed block fixedly connected to the flux box body, and the bottom surface of the closing plate is provided with an oblique angle at the end in contact with the connecting module.
[0010] Preferably, the movable module includes a connecting shaft connected to the inner cavity bearing of the power module, a movable plate is sleeved on the middle end of the outer wall of the connecting shaft, and spur gears connected to the push plate are sleeved on both ends of the outer wall of the connecting shaft. The top of the movable plate is connected to a limiting telescopic plate fixedly connected to the inner wall of the power module.
[0011] Preferably, the mobile module includes a mobile plate movably connected to the inside of the power module, slots are provided at both ends of the mobile plate, the inside of the slots is connected to the pulling module, and inclined blocks are provided at both ends of the top of the mobile plate.
[0012] Preferably, the pulling module includes two rubber plates fixedly connected to the inside of the moving module, the inner ends of the two rubber plates are hinged with hinged rods, the middle parts of the top ends of the two hinged rods are movably connected with a rotating shaft, the outer wall of the rotating shaft is sleeved with a connecting rod, the bottom of the connecting rod is fixedly connected with a rectangular groove plate, the middle part of the rectangular groove plate is fixedly connected with a pressure shaft, the top of the pressure shaft is in contact with the bottom of the push plate, the surface of the pressure shaft at the lower end of the moving module is movably sleeved with a flexible spring, and the upper and lower ends of the flexible spring are fixedly connected to the moving module and the rectangular groove plate from top to bottom respectively.
[0013] Preferably, the blowing module includes a connecting block fixedly connected to the push plate, the bottoms of both ends of the connecting block are fixedly connected to push rods, the bottoms of the push rods are abutted and connected to a second corrugated airbag, the second corrugated airbag is fixedly connected to the inner wall of the power module, the bottom end of the second corrugated airbag extends through the air outlet and extends to the outside of the power module, and hot air is regularly placed inside the second corrugated airbag.
[0014] Preferably, the power module includes a lifting bin movably connected to the interior of the flux box body, the bottom of the lifting bin is fixedly connected to a limiting plate, the bottom of the limiting plate is movably connected to the interior of the moving module, and teeth that are engaged with the movable module are installed on both sides of the push plate.
[0015] A forming and using method of a straight seam submerged arc welded steel pipe, wherein the forming and using method of the straight seam submerged arc welded steel pipe is as follows:
[0016] S1. Pour welding material into the interior of the flux box body. The top of the movable plate will squeeze the first connecting tube under the action of gravity. The squeezed first connecting tube will allow the gas inside to enter the interior of the bellows through the first corrugated airbag. The bellows will expand and move upward, causing the resistance plate to press against the bottom surface of the closing plate. As the bellows drive the resistance plate to move upward, the two closing plates will gradually move toward each other, thereby sealing the top of the flux box body.
[0017] S2. Press the push plate downward to rotate the spur gears on both sides. The spur gears will move the outer ends of the movable plates outward. At this time, the four movable plates will move outward from the inside of the lifting bin at the same time. Then, rotate the push plate to drive the lifting bin and the movable plates to rotate inside the flux box body. At this time, the four movable plates will stir the flux material inside the flux box body in layers.
[0018] S3. When the push plate moves downward, the connecting block drives the push rod to squeeze the second corrugated airbag. At this time, the hot air inside the second corrugated airbag will be discharged outward through the air outlet. While the movable plate is used to layer and stir the solder material inside the flux box body, the cooperation of the second corrugated airbag will ensure the heat of the solder material inside the flux box body, preventing it from being partially damp and causing tin frying.
[0019] S4. Press the push plate downward so that its bottom end squeezes the top of the pressing shaft. The pressing shaft moves downward, and will move downward together with the rectangular slot plate and the connecting rod. The top of the connecting rod will pull the rotating shaft downward. At this time, the two hinged rods will cause the bottoms of the two rubber plates to move in opposite directions, so that an opening appears at the bottom, allowing the flux material to be discharged downward. The amount of flux material discharged through the two slots is controlled to avoid a large amount of flux material being discharged downward at the same time, resulting in blockage of the discharge port at the bottom of the flux box body, thereby affecting the subsequent welding effect.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The present invention realizes layered processing of the flux material by arranging the coordination of structures such as the connecting module and the movable module, thereby preventing the flux material from sticking together. The push plate is pressed to cause the spur gear to drive the bottom end of the movable plate to move outward, and the four movable plates will simultaneously move outward from the inside of the lifting bin. Thereafter, the push plate is rotated to drive the lifting bin and the movable plate to rotate inside the flux box body. At this time, the four movable plates will stir the flux material inside the flux box body in layers, and the four movable plates will separate the flux material inside the flux box body. Through rotation and stirring, the phenomenon of some flux materials sticking together will be greatly avoided, thereby blocking the discharge port.
[0022] The present invention prevents some of the solder from becoming damp, thereby reducing the subsequent welding effect and preventing tin frying, by providing the cooperation of structures such as the moving module and the blowing module. Hot air is stored inside the second corrugated airbag, and then the push plate is lowered, so that the connecting block drives the push rod to squeeze the second corrugated airbag, so that the hot air inside is discharged to the inside of the power module through the air outlet. The continuous rotation of the lifting bin and the continuous discharge of hot air outward from the second corrugated airbag will greatly prevent the solder from becoming partially damp, reducing the probability of tin frying.
[0023] The present invention achieves the effect of quantitative addition of flux material by arranging the coordination of structures such as the connecting module and the closing module, thereby avoiding excessive flux material addition and causing waste, and at the same time, the top of the flux box body is correspondingly sealed to ensure the dryness of the interior of the flux box body. The welding material is poured into the interior of the flux box body, and the movable plate will squeeze the first connecting pipe, so that the gas inside the first connecting pipe enters the interior of the corrugated pipe through the first corrugated airbag, so that the contact plate presses the bottom surface of the closing plate, so that the two closing plates gradually move toward each other, thereby sealing the top of the flux box body, avoiding flux material waste, and ensuring the relative dryness of the interior of the flux box body, thereby improving the subsequent welding effect;
[0024] The present invention cooperates with structures such as a pulling module and a moving module to adjust the discharge port accordingly, thereby preventing the flux material from flowing downward too quickly and causing waste of the flux material. The push plate is pressed to squeeze the bottom end of the push plate against the top of the pressure shaft, and the pressure shaft will move downward together with the rectangular groove plate and the connecting rod. The two hinged rods will cause the bottoms of the two rubber plates to move in opposite directions, so that the flux material can be discharged downward. The discharge amount of the flux material is controlled by the discharge of the two grooves, thereby preventing a large amount of flux material from being discharged downward at the same time and causing waste of the flux material. At the same time, when not in use, the bottom ends of the two rubber plates will be closed. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] FIG1 is a schematic structural diagram of the present invention;
[0026] FIG2 is a schematic diagram of the top view of the structure of the present invention;
[0027] FIG3 is a front cross-sectional structural schematic diagram of the present invention;
[0028] FIG4 is a schematic diagram of a partially enlarged structure of point A in FIG3 ;
[0029] FIG5 is a schematic side cross-sectional view of the present invention;
[0030] FIG6 is a schematic diagram of a partially enlarged structure of point B in FIG5 ;
[0031] FIG7 is a schematic diagram of the subdivided structure of the closing module and the interference assembly of the present invention;
[0032] FIG8 is a schematic diagram of a partially enlarged structure of point C in FIG7 ;
[0033] FIG9 is a schematic diagram of a partially enlarged structure of point D in FIG7 ;
[0034] FIG10 is a schematic diagram of a partially enlarged structure of point E in FIG7 ;
[0035] FIG11 is a schematic cross-sectional view of the push plate of the present invention;
[0036] FIG12 is a schematic diagram of the partially enlarged structure of point F in FIG11 .
[0037] In the figure: 1, flux box body; 2, welding head; 3, connecting module; 31, first corrugated airbag; 32. First connecting tube; 33. Resistance assembly; 331. Resistance plate; 332. Bellows; 333. First spring telescopic cylinder; 4. Closing module; 401. Fixed block; 402. Second spring telescopic cylinder; 403. Closing plate; 5. Pushing plate; 6. Movable module; 601. Movable plate; 602. Connecting shaft; 603. Straight gear; 604. Limiting telescopic plate; 7. Moving module; 701. Moving plate; 702. Notch; 8. Pulling module; 801. Rubber plate; 802. Articulated rod; 803. Rotating shaft; 804. Connecting rod; 805. Rectangular slot plate; 806. Pressure shaft; 807. Flexible spring; 9. Blowing module; 901. Connecting block; 902. Pushing rod; 903. Second corrugated airbag; 10. Power module; 101. Lifting bin; 102. Limiting plate; 11. Air outlet DETAILED DESCRIPTION
[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0039] As shown in Figures 1 to 12, the present invention provides a forming device for straight seam submerged arc welded steel pipes, including a flux box body 1 and a welding head 2. The middle end of the inner cavity of the flux box body 1 is movably connected to a mobile module 7, and the middle end of the mobile module 7 is internally movably connected to a power module 10. The upper and lower ends of both sides of the power module 10 are hinged with movable modules 6, and the middle part of the inner cavity of the power module 10 is movably connected to a push plate 5 that is clamped with the movable module 6. Both ends of the bottom of the mobile module 7 are fixedly connected to a connecting module 3, and the upper ends of the two connecting modules 3 are both in contact with a closing module 4 that is slidably connected to the top of the flux box body 1. The pushing plate 5 is fixedly connected to both sides of the top end of the power module 10 with a blowing module 9. The lower ends of both sides of the power module 10 are provided with an air outlet 11, and the interior of the air outlet 11 is connected to the blowing module 9. The interior of the mobile module 7 is movably connected to a pulling module 8, and the top of the pulling module 8 is in contact with the bottom of the pushing plate 5.
[0040] As shown in Figure 3, the connecting module 3 includes a first connecting tube 32 fixedly connected to the bottom of the moving module 7, the bottom of the first connecting tube 32 is fixedly connected to the first corrugated airbag 31, the top of the first corrugated airbag 31 is fixedly connected to the interference component 33, the top of the interference component 33 is in interference connection with the closing module 4, and the first corrugated airbag 31 is located on the outer wall of the flux box body 1 and is fixedly connected to the flux box body 1.
[0041] Adopting the above scheme: the downward movement of the movable module 7 will squeeze the first connecting tube 32. After the squeezing, the air inside the first connecting tube 32 will enter the interior of the resistance component 33 through the first corrugated airbag 31, and the resistance component 33 will squeeze the closing module 4, so that the closing module 4 will subsequently seal the top of the flux box body 1. The subsequent quantitative addition effect will be achieved through the movable module 7 and the closing module 4.
[0042] As shown in Figure 4, the resistance assembly 33 includes a bellows 332 fixedly connected to the top of the first corrugated airbag 31, and the top of the bellows 332 is fixedly connected to the resistance plate 331, and the bottom surface of the resistance plate 331 is fixedly connected to the end of the flux box body 1 close to the first spring telescopic cylinder 333, and the bottom end of the first spring telescopic cylinder 333 is fixedly connected to the flux box body 1. The top surface of the resistance plate 331 is provided with an oblique angle at one end close to the flux box body 1, and the closing module 4 includes a closing plate 403 movably connected to the flux box body 1, and both ends of the closing plate 403 away from the side wall of the flux box body 1 are fixedly connected to the second spring telescopic cylinder 402, and the end of the second spring telescopic cylinder 402 away from the fixed block 401 is fixedly connected to the fixed block 401 fixedly connected to the flux box body 1, and the bottom surface of the closing plate 403 is provided with an oblique angle at the end in contact with the connecting module 3.
[0043] The above solution is adopted: the gas inside the first corrugated airbag 31 enters the interior of the bellows 332, and the bellows 332 expands and moves upward, causing the resistance plate 331 to push the bottom surface of the closing plate 403 upward. The bellows 332 drives the resistance plate 331 to move upward continuously, which will cause the two closing plates 403 to gradually move toward each other, thereby sealing the top of the flux box body 1 with wind.
[0044] As shown in Figures 11 and 12, the movable module 6 includes a connecting shaft 602 connected to the inner bearing of the power module 10, a movable plate 601 is sleeved on the middle end of the outer wall of the connecting shaft 602, and spur gears 603 engaged with the push plate 5 are sleeved on both ends of the outer wall of the connecting shaft 602. The top of the movable plate 601 is connected to a limiting telescopic plate 604 fixedly connected to the inner wall of the power module 10. The mobile module 7 includes a mobile plate 701 movably connected to the inside of the power module 10, and slots 702 are provided at both ends of the inside of the mobile plate 701. The inside of the slot 702 is connected to the pulling module 8, and inclined blocks are provided at both ends of the top of the mobile plate 701.
[0045] Adopting the above-mentioned scheme: pushing the plate 5 downward will cause its two walls to rotate the spur gear 603, and the spur gear 603 will cause the movable plate 601 to rotate with the connecting shaft 602 as the axis. At this time, the lower end of the movable plate 601 will move outward from the inside of the power module 10, and at the same time, the limiting telescopic plate 604 will correspondingly seal the connection area between the movable plate 601 and the lifting bin 101 to prevent the flux material from falling in. The two notches 702 will separate the unloaded flux material, and the top surface of the notch 702 adopts a sloped design, which will be conducive to the downward flow of the flux material.
[0046] As shown in Figures 8 and 9, the pulling module 8 includes two rubber plates 801 fixedly connected to the inside of the moving module 7, the inner ends of the two rubber plates 801 are hinged with a hinged rod 802, and the middle parts of the top ends of the two hinged rods 802 are movably connected with a rotating shaft 803, and the outer wall of the rotating shaft 803 is sleeved with a connecting rod 804, and the bottom of the connecting rod 804 is fixedly connected with a rectangular groove plate 805, and the middle part of the rectangular groove plate 805 is fixedly connected with a pressure shaft 806, and the top of the pressure shaft 806 is in contact with the bottom of the pushing plate 5. The surface of the pressure shaft 806 at the lower end of the moving module 7 is movably sleeved with a flexible spring 807, and the upper and lower ends of the flexible spring 807 are fixedly connected to the moving module 7 and the rectangular groove plate 805 from top to bottom respectively.
[0047] The above solution is adopted: pressing the push plate 5 so that its bottom end presses the top of the pressing shaft 806, the top of the connecting rod 804 will pull the rotating shaft 803, and the two hinged rods 802 make the bottoms of the two rubber plates 801 move in opposite directions. The discharge amount of the flux material is controlled through the discharge of the two notches 702 to avoid a large amount of flux material being discharged downward at the same time, resulting in clogging of the discharge port at the bottom of the flux box body 1, thereby affecting the subsequent welding effect.
[0048] As shown in Figure 11, the blowing module 9 includes a connecting block 901 fixedly connected to the push plate 5, and the bottoms of both ends of the connecting block 901 are fixedly connected to the push rod 902, and the bottom of the push rod 902 is in contact with the second corrugated airbag 903, and the second corrugated airbag 903 is fixedly connected to the inner wall of the power module 10. The bottom end of the second corrugated airbag 903 extends through the air outlet 11 and extends to the outside of the power module 10. Hot air is regularly placed inside the second corrugated airbag 903. The power module 10 includes a lifting bin 101 movably connected to the interior of the flux box body 1, and the bottom of the lifting bin 101 is fixedly connected to the limiting disk 102. The bottom of the limiting disk 102 is movably connected to the interior of the moving module 7. Teeth that engage with the movable module 6 are installed on both sides of the push plate 5.
[0049] The above solution is adopted: the pushing plate 5 moves downward, the connecting block 901 drives the pushing rod 902 to squeeze the second corrugated airbag 903, and the hot air inside the second corrugated airbag 903 will be discharged outward through the air outlet 11. While the movable plate 601 is used to stir the welding material inside the flux box body 1 in layers, the hot air is invaded to prevent it from being partially damp and causing tin frying.
[0050] A forming and using method of a straight seam submerged arc welded steel pipe, the forming and using method of the straight seam submerged arc welded steel pipe is:
[0051] S1. Pour welding material into the interior of the flux box body 1. The top of the movable plate 701, under the action of gravity, squeezes the first connecting tube 32. The squeezed first connecting tube 32 causes the gas inside to enter the interior of the bellows 332 through the first corrugated airbag 31. The bellows 332 expands and moves upward, causing the contact plate 331 to press against the bottom surface of the closing plate 403. As the bellows 332 drives the contact plate 331 to move upward, the two closing plates 403 gradually move toward each other, thereby sealing the top of the flux box body 1.
[0052] S2. Press the push plate 5 downward to rotate the spur gears 603 on both sides. The spur gears 603 will move the outer ends of the movable plates 601 outward. At this time, the four movable plates 601 will move outward from the interior of the lifting chamber 101 at the same time. Then, rotate the push plate 5 to drive the lifting chamber 101 and the movable plates 601 to rotate inside the flux box body 1. At this time, the four movable plates 601 will stir the flux material inside the flux box body 1 in layers.
[0053] S3. When the push plate 5 moves downward, the connecting block 901 drives the push rod 902 to squeeze the second corrugated airbag 903. At this time, the hot air inside the second corrugated airbag 903 is discharged outward through the air outlet 11. While the movable plate 601 is used to layer and stir the solder material inside the flux box body 1, the cooperation of the second corrugated airbag 903 will ensure the heat of the solder material inside the flux box body 1, preventing it from being partially damp and causing tin frying.
[0054] S4. Press the push plate 5 downward so that its bottom end presses the top of the pressing shaft 806. The pressing shaft 806 moves downward, and will move downward together with the rectangular slot plate 805 and the connecting rod 804. The top of the connecting rod 804 will pull the rotating shaft 803 downward. At this time, the two hinged rods 802 will cause the bottoms of the two rubber plates 801 to move in opposite directions, so that an opening appears at the bottom, allowing the solder material to be discharged downward. The amount of solder material discharged through the two notches 702 is controlled to avoid a large amount of solder material being discharged downward at the same time, resulting in clogging of the discharge port at the bottom of the solder box body 1, thereby affecting the subsequent welding effect.
[0055] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0056] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A forming device for a straight seam submerged arc welded steel pipe, comprising a flux box body (1) and a welding head (2), characterized in that: The middle end of the inner cavity of the flux box body (1) is movably connected to a moving module (7), the middle end of the moving module (7) is internally movably connected to a power module (10), the upper and lower ends of both sides of the power module (10) are hinged with moving modules (6), the middle part of the inner cavity of the power module (10) is movably connected to a push plate (5) that is clamped with the moving module (6), the two ends of the bottom of the moving module (7) are fixedly connected to the connecting modules (3), and the upper ends of the two connecting modules (3) are in contact with each other. A closing module (4) is connected to the top of the flux box body (1) for sliding movement, the pushing plate (5) is located at the top of the power module (10) and is fixedly connected to the blowing modules (9) on both sides, the lower ends of both sides of the power module (10) are provided with air outlets (11), the inside of the air outlets (11) is connected to the blowing module (9), the inside of the moving module (7) is movably connected to the pulling module (8), and the top of the pulling module (8) is in contact with the bottom of the pushing plate (5); The communication module (3) comprises a first connection tube (32) fixedly connected to the bottom of the moving module (7); the bottom of the first connection tube (32) is fixedly connected to a first corrugated airbag (31); the top of the first corrugated airbag (31) is fixedly connected to a resistance component (33); the top of the resistance component (33) is in resistance connection with the closing module (4); the first corrugated airbag (31) is located on the outer wall of the flux box body (1) and is fixedly connected to the flux box body (1); The abutment assembly (33) comprises a bellows (332) fixedly connected to the top of the first bellows airbag (31); the top of the bellows (332) is fixedly connected to a abutment plate (331); the bottom surface of the abutment plate (331) is fixedly connected to one end of the solder box body (1) and a first spring telescopic cylinder (333); the bottom end of the first spring telescopic cylinder (333) is fixedly connected to the solder box body (1); and the top surface of the abutment plate (331) is provided with an oblique angle at one end of the solder box body (1); The closing module (4) comprises a closing plate (403) movably connected to the flux box body (1), both ends of the closing plate (403) away from a side wall of the flux box body (1) are fixedly connected to a second spring telescopic cylinder (402), one end of the second spring telescopic cylinder (402) away from the closing plate (403) is fixedly connected to a fixing block (401) fixedly connected to the flux box body (1), and the closing plate (403) An end of the bottom surface that contacts the communication module (3) is provided with an oblique angle; The pulling module (8) comprises two rubber plates (801) fixedly connected to the inside of the moving module (7), the inner ends of the two rubber plates (801) are hinged with hinge rods (802), the middle parts of the top ends of the two hinge rods (802) are movably connected with a rotating shaft (803), the outer wall of the rotating shaft (803) is sleeved with a connecting rod (804), the bottom of the connecting rod (804) is fixedly connected with a rectangular groove plate (805), the middle part of the rectangular groove plate (805) is fixedly connected with a pressing shaft (806), the top of the pressing shaft (806) is in contact with the bottom of the pushing plate (5), the surface of the pressing shaft (806) located at the lower end of the moving module (7) is movably sleeved with a flexible spring (807), and the upper and lower ends of the flexible spring (807) are respectively fixedly connected to the moving module (7) and the rectangular groove plate (805) from top to bottom; The blowing module (9) comprises a connecting block (901) fixedly connected to the pushing plate (5), the bottoms of both ends of the connecting block (901) are fixedly connected to pushing rods (902), the bottom of the pushing rod (902) is abutted against and connected to a second corrugated airbag (903), the second corrugated airbag (903) is fixedly connected to the inner wall of the power module (10), the bottom end of the second corrugated airbag (903) extends through the air outlet (11) and to the outside of the power module (10), and hot air is regularly placed inside the second corrugated airbag (903).
2. The forming equipment of the straight seam submerged arc welded steel pipe according to claim 1 is characterized in that: The movable module (6) includes a connecting shaft (602) connected to the inner bearing of the power module (10); a movable plate (601) is sleeved on the middle end of the outer wall of the connecting shaft (602); spur gears (603) that are engaged with the push plate (5) are sleeved on both ends of the outer wall of the connecting shaft (602); and a limiting telescopic plate (604) that is fixedly connected to the inner wall of the power module (10) is abutted against the top of the movable plate (601).
3. The forming equipment of the straight seam submerged arc welded steel pipe according to claim 1 is characterized in that: The moving module (7) comprises a moving plate (701) movably connected to the inside of the power module (10), notches (702) are provided at both ends of the inside of the moving plate (701), the inside of the notch (702) is connected to the pulling module (8), and inclined blocks are provided at both ends of the top of the moving plate (701).
4. The forming equipment of the straight seam submerged arc welded steel pipe according to claim 1 is characterized in that: The power module (10) comprises a lifting bin (101) movably connected to the inside of the flux box body (1); the bottom of the lifting bin (101) is fixedly connected to a limiting plate (102); the bottom of the limiting plate (102) is movably connected to the inside of the moving module (7); and teeth for engaging with the moving module (6) are installed on both sides of the pushing plate (5).
5. The method for using the forming equipment of the straight seam submerged arc welded steel pipe according to claim 1 is characterized in that: The forming and using method of the straight seam submerged arc welded steel pipe is: S1. Pour the welding material into the interior of the flux box body (1). The top of the movable plate (701) will squeeze the first connecting tube (32) under the action of gravity. The squeezed first connecting tube (32) will allow the gas inside to enter the interior of the bellows (332) through the first corrugated airbag (31). The bellows (332) will expand and move upward, causing the resistance plate (331) to press against the bottom surface of the closing plate (403). As the bellows (332) drives the resistance plate (331) to move upward continuously, the two closing plates (403) will gradually move toward each other, thereby sealing the top of the flux box body (1). S2, pressing the push plate (5) downwards to rotate the spur gears (603) on both sides thereof, and the spur gears (603) will cause the outer ends of the movable plates (601) to move outwards, and at this time, the four movable plates (601) will simultaneously move outwards from the inside of the lifting bin (101), and then the push plate (5) will be rotated to drive the lifting bin (101) and the movable plates (601) to rotate inside the flux box body (1), and at this time, the four movable plates (601) will stir the flux material inside the flux box body (1) in layers; S3. When the push plate (5) moves downward, the connection block (901) drives the push rod (902) to squeeze the second corrugated airbag (903). At this time, the hot air inside the second corrugated airbag (903) will be discharged outward through the air outlet (11). While the movable plate (601) is used to stir the welding material inside the welding box body (1) in layers, the cooperation of the second corrugated airbag (903) will ensure the heat of the welding material inside the welding box body (1), thereby preventing the welding material from being partially damp and causing tin frying; S4, press the push plate (5) downward so that its bottom end presses the top of the pressing shaft (806), and the pressing shaft (806) moves downward, and together with the rectangular groove plate (805) and the connecting rod (804), it moves upward. When the connecting rod (804) moves downward, the top end of the connecting rod (804) will pull the rotating shaft (803) downward, and at this time, the two hinged rods (802) will cause the bottoms of the two rubber plates (801) to move in opposite directions, so that an opening appears at the bottom, allowing the solder material to be discharged downward. The amount of solder material discharged through the two notches (702) is controlled to prevent a large amount of solder material from being discharged downward at the same time, resulting in clogging of the discharge port at the bottom of the solder box body (1), thereby affecting the subsequent welding effect.
Citation Information
Patent Citations
Recycling, filtering and conveying integrated type welding flux circulation box
CN107308741A
Welding flux circulating device of intelligent submerged arc welding machine
CN113385794A
Forming equipment for longitudinal submerged arc welding steel pipe and using method
CN116727817A
Flux adding device for steel pipe welding
CN209407728U
Automatic submerged arc welding device
CN217913346U
Cited By
Distribution box with outdoor protection function
CN120674925A
Low-splashing intelligent resistance welding device for manufacturing automobile harmonica-shaped tube
CN121339631A
Welding drawing device for longitudinal submerged arc welding steel pipe
CN121571769A
A welding pull-out device for straight seam submerged arc welded steel pipes
CN121571769B