Method for managing a combustion engine starting instant in a hybrid vehicle

The method for controlling thermal engine start in hybrid vehicles addresses the issue of unexpected movement by setting conditions on oil temperature, vehicle speed, and gear lever stability, ensuring predictable and secure engine operation.

WO2025149714A1PCT designated stage expired Publication Date: 2025-07-17STELLANTIS AUTO SAS
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Patent Information

Application Number
PCT/FR2024/051604
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-01-08
Filing Date
2024-12-04
Publication Date
2025-07-17

AI Technical Summary

Technical Problem

The unexpected movement of a hybrid vehicle due to starting the thermal engine at zero speed with a cold gearbox oil causes driver insecurity, as the gearbox friction induces unintended vehicle movement when the gear lever is in neutral.

Method used

A method for controlling the thermal engine start in a hybrid vehicle, requiring the transmission oil temperature to be below a predefined threshold, vehicle speed to be below a first threshold, and the gear lever to remain in neutral for a predefined duration, ensuring predictable engine operation.

Benefits of technology

Eliminates unexpected vehicle movement by ensuring the thermal engine starts only when gearbox oil is warm enough to prevent friction-induced movement, enhancing driver confidence in vehicle predictability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a method for controlling the starting of a combustion engine in a hybrid vehicle, the hybrid vehicle comprising a powertrain with at least one electric machine capable of delivering a torque to the wheels via at least one gearbox, and a combustion engine capable of delivering a torque to the wheels via said gearbox, the method providing for starting the combustion engine under the following cumulative forcing conditions: - the temperature of the transmission oil is lower than a predefined temperature threshold (TS) - the vehicle has an instantaneous speed (VitVeh) lower than a first speed threshold (VS), - the gearshift lever passes over the neutral position (N) and remains there at least for a predefined duration.
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Description

DESCRIPTION TITLE OF THE INVENTION: METHOD FOR MANAGING A DEAAARRANGING MOMENT OF A HEAT ENGINE IN A HYBRID VEHICLE

[0001] The present invention claims priority from French application No. 2400135 filed on 08.01.2024, the content of which (text, drawings and claims) is incorporated herein by reference.

[0002] The present invention relates to a method for managing a starting time of a thermal engine in a hybrid vehicle.

[0003] In a hybrid vehicle, the management of the start / stop of the combustion engine is based on optimizing the vehicle's fuel consumption. To achieve this, depending on the vehicle speed and the current state of charge of the electric energy storage battery, it is possible to decide whether to start or stop the combustion engine to be as efficient as possible under normal operating conditions. Thus, in practice, the management of the start and stop of the combustion engine is not decided by the vehicle driver.

[0004] When the vehicle is stationary (zero speed), most of the time energy optimization will aim to request the stopping of the thermal engine.

[0005] On the other hand, for other needs (e.g., need for passenger compartment heating or air conditioning), it may be necessary to start the combustion engine at any time. Starting the combustion engine can also be triggered by a battery charge level falling below a threshold.

[0006] We are particularly interested in the case where the thermal engine must be restarted while the vehicle speed is zero and the driver has put the gear lever in N ('Neutral', i.e. neutral of the gearbox). Here, "zero speed" should be understood to mean a strictly zero speed or a near-zero speed, e.g. 1 or 2 km / h.

[0007] When the gearbox oil temperature is too low, the internal friction of the gearbox in Neutral can cause, when restarting the combustion engine, a slight movement of the vehicle, a movement felt as unexpected by the driver who may be surprised, which can contribute to a feeling of insecurity.

[0008] The inventors sought to reduce the impression of surprise that can be produced by the consequences of starting the thermal engine at zero vehicle speed and lever in N, when the oil present in the gearbox has not yet reached a nominal operating temperature range.

[0009] To this end, the present invention proposes a method for controlling a start of a thermal engine in a hybrid vehicle, the hybrid vehicle comprising a drive train with at least one electric machine capable of delivering torque to the wheels via at least one gearbox, and a thermal engine capable of delivering torque to the wheels via said gearbox, characterized in that the method provides for starting the thermal engine under the following cumulative forcing conditions: - the transmission oil temperature is below a predefined temperature threshold, - the vehicle has an instantaneous speed lower than a first speed threshold, - the gear lever moves to the neutral position and remains there for at least a predefined period of time.

[0010] Thanks to the provisions promoted above, a possible occurrence of the thermal engine starting while the driver has put the lever in neutral and is not pressing the brake pedal is advantageously eliminated, a circumstance which, when the gearbox oil is cold, can cause a small movement experienced as untimely by the driver.

[0011] This improves, from the driver's point of view, the predictability of the vehicle's operation and behavior.

[0012] It is noted that the proposed method is independent of whether or not the driver presses the brake pedal.

[0013] It should also be noted that when the oil temperature in the gearbox has increased and reached values within a prescribed range, it is no longer useful to take the precaution set out above. The management of starting and stopping of the thermal engine can become conventional again, without any link to the position of the lever on Neutral.

[0014] According to one embodiment, the predefined temperature threshold is calibratable, it is between 45°C and 60°C.

[0015] Whereby, the viscosity of the gearbox oil can be taken into account, which may vary from one type of gearbox to another. Below the predefined threshold, the viscosity is sufficient to create a frictional phenomenon that can induce unwanted vehicle movement when starting the thermal engine with the lever in N. Conversely, above the threshold, the oil is more fluid and the viscosity is insufficient to generate the unwanted vehicle movement mentioned above.

[0016] According to one embodiment, the first speed threshold is calibratable and is between 1 km / h and 3.5 km / h. It is thus possible to adjust, after customer tests, the threshold for taking zero speed into account.

[0017] According to one embodiment, the predefined duration is calibrable and is between 400 ms and 1000 ms. This duration makes it possible not to react to a relatively fleeting change to the N position when the driver moves from R to d or from D to R. The N position must therefore be established in a stable manner to give rise to the strategy presented above. The duration threshold can be adjusted after customer tests.

[0018] According to one embodiment, when the heat engine has been started in response to the cumulative forcing conditions, the method provides, in a condition where the gear lever leaves the neutral position, not to maintain a forcing of operation of the heat engine and to stop the heat engine if there is no functional request to keep the heat engine in operation.

[0019] Thus, if the driver leaves the N position of the lever, then the constraint of forced starting disappears, and if, moreover, there is no other reason to keep the thermal engine running, then the thermal engine is stopped at the moment when the driver leaves the N position.

[0020] The invention further relates to a hybrid motor vehicle comprising a powertrain with at least one thermal engine, at least one electric machine, capable of delivering torque to the wheels via a gearbox, and at least one control unit configured to implement the method as described previously.

[0021] According to one embodiment, the gearbox is of the dual-clutch type. In this configuration, the two half-gearbox clutches, even when open, together have a frictional drag when the gearbox oil is cold.

[0022] In one embodiment, the control unit is the engine management computer. The forced start strategy described above is contained within the computer, which also manages all other engine functions. This forms an optimized overall solution.

[0023] The invention will be further detailed by the description of non-limiting embodiments, and on the basis of the appended figures illustrating variants of the invention, in which: [Fig.1] is a functional schematic representation of the system in which the present invention is implemented; [Fig.2] shows an example of a functional flowchart relating to the method implemented according to the present invention.

[0024] In the various figures, the same references designate identical or similar elements.

[0025] Figure 1 shows a functional diagram of the CT drive train implemented in a hybrid vehicle.

[0026] The hybrid vehicle in which the powertrain is installed can be a sedan, pickup, coupe, van, truck, coach, etc., there is no limitation in the type of vehicle. The vehicle can be 4x4 or 4x2.

[0027] In the example shown, the hybrid powertrain drives the front axle. Of course, the hybrid powertrain could also drive the rear axle. It is also possible to have the powertrain promoted here coupled to one of the axles and a second electric machine coupled to the other of the axles.

[0028] The CT powertrain includes an internal combustion engine called MOT and marked 4, an electric machine called ME and marked 8 and a gearbox called BV and marked 1.

[0029] The heat engine is also called an internal combustion engine.

[0030] The MOT thermal engine is coupled to the gearbox by means of a main clutch marked KO, which selectively couples the AM engine shaft to the AP primary gearbox shaft.

[0031] The MOT thermal engine is started by selective activation of a starter called BS and marked 5 as known per se.

[0032] The BV gearbox is a mechanical double-clutch type, the gearbox control is robotized.

[0033] As known per se, the gearbox comprises a first clutch K1 serving a first half-gearbox 41 and a second clutch K2 serving a second half-gearbox 42. According to the example given here, the first half-gearbox 41 carries the odd ratios, eg 1, 3, 5 and 7. The second half-gearbox 42 carries the even ratios, eg 2, 4 and 6.

[0034] The first clutch K1 and the second clutch K2 are arranged coaxially in the gearbox, although symbolically shown on two separate axes in Figure 1 for clarity of exposition.

[0035] The output shaft 56 of the gearbox BV is connected to the wheels of the train concerned via a differential 57 and a wheel shaft 58, as known per se and therefore not described in detail. It should be noted that only one wheel 59 is shown in Figure 1.

[0036] The ME electric machine is capable of delivering torque to the wheels via the BV gearbox, sufficient to provide a so-called "zero emission" vehicle driving mode, i.e. with the thermal engine switched off. A battery with a capacity of a few kilowatt hours coupled to the ME electric machine allows the vehicle to perform low-speed maneuvers, for example all maneuvers at speeds below 15 km / h. During these maneuvers, as far as possible, the thermal engine remains switched off.

[0037] When in operation, the MOT thermal engine is able to deliver torque to the wheels via the main clutch KO and the gearbox BV.

[0038] When the combustion engine is running and needs to provide traction power to the wheels, the main clutch KO is closed, and one of the clutches (K1 or K2) of the gearbox is also closed.

[0039] The gearbox BV includes on its input shaft AP a gear coupled to the electric motor, via a reduction stage if necessary. In the example illustrated here, the coupling between the electric machine ME and the input shaft AP is permanent.

[0040] The system comprises at least one control unit 7. The control unit 7 comprises a microcontroller 17.

[0041] In the example shown, the control unit in question corresponds to the engine management computer.

[0042] However, the control unit 7 could be another on-board computer than the engine management computer.

[0043] The control unit 7 receives vehicle speed information called VitVeh. In the example illustrated, the vehicle speed information VitVeh is received from the braking computer 6, via the multiplexed network, e.g. CAN.

[0044] The gearbox includes a control lever, as known per se, with the positions P, R, N, D. The position of interest here is the neutral position N corresponding to the neutral point. Unlike the position P which involves a mechanical locking of the gearbox via a locking finger, in the N position the gearbox is not locked, it is free, except for viscous friction.

[0045] The control lever may be of the electromechanical type. A device 3 is provided for determining the current position of the lever. For example, Hall effect sensors may be provided to detect each of the positions P, R, N, D of the lever.

[0046] The gearbox BV includes an oil temperature sensor marked 2. This sensor 2 delivers oil temperature information to the control unit 7. For example, the sensitive portion of the sensor 2 can be formed by a variable resistor with a negative coefficient called CTN.

[0047] Turning to Figure 2, the method provides for starting the heat engine under the following cumulative forcing conditions: - the transmission oil temperature is below a threshold of predefined temperature TS, represented by test 81 and its positive result ('yes'), - the vehicle has an instantaneous speed VitVeh lower than a first speed threshold VS, represented by test 82 and its positive result ('yes'), - the gear lever moves to the neutral position (N) and remains there for at least a predefined duration TN, represented by test 83 and its positive result ('yes').

[0048] If the three tests mentioned above are passed, then the control unit 7 triggers the starting of the thermal engine (step noted 84).

[0049] The preset temperature threshold TS is calibratable. For example, the preset temperature threshold TS is between 45°C and 60°C.

[0050] The VS speed threshold is calibratable. For example, the VS speed threshold is between 1 km / h and 3.5 km / h.

[0051] The TN preset duration is calibrable. For example, the TN preset duration is between 400 ms (milliseconds) and 1000 ms (milliseconds).

[0052] Furthermore, the method provides that when the heat engine has been started in response to the cumulative forcing conditions, the method provides, in a condition where the gear lever leaves the neutral position, not to maintain a forcing of operation of the heat engine and to stop the heat engine if there is no functional request to keep the heat engine in operation.

Claims

CLAIMS 1. Method for controlling a start of a thermal engine (MOT) in a hybrid vehicle, the hybrid vehicle comprising a drive train with at least one electric machine (ME) capable of delivering torque to the wheels via at least one gearbox (BV), and a thermal engine capable of delivering torque to the wheels via said gearbox, characterized in that the method provides for starting the thermal engine under the following cumulative forcing conditions: - the transmission oil temperature is below a predefined temperature threshold (TS) - the vehicle has an instantaneous speed (VitVeh) lower than a first speed threshold (VS), - the gear lever moves to the neutral position (N) and remains there for at least a predefined period (TN).

2. Method according to claim 1, characterized in that the predefined temperature threshold is calibratable, and is between 45°C and 60°C.

3. Method according to one of claims 1 to 2, characterized in that the first speed threshold is calibratable, and is between 1 km / h and 3.5 km / h.

4. Method according to one of claims 1 to 3, characterized in that the predefined duration is calibratable, and is between 400 ms and 1000 ms.

5. Method according to one of claims 1 to 4, characterized in that when the heat engine has been started in response to the cumulative forcing conditions, the method provides, in a condition where the gear lever leaves the neutral position, not to maintain a forcing of operation of the heat engine and to stop the heat engine if there is no functional request to keep the heat engine in operation.

6. Hybrid motor vehicle comprising a powertrain (PT) with at least one thermal engine (MOT), at least one electric machine (EM), capable of delivering torque to the wheels via a gearbox (BV), and at least one control unit (10) configured to implement the method according to one of claims 1 to 5.

7. Hybrid motor vehicle according to claim 6, characterized in that the gearbox (BV) is of the double clutch type.

8. Hybrid motor vehicle according to one of claims 6 to 7, characterized in that the control unit (10) is the engine management computer.

Citation Information

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