The Influence of Bore and Stroke Ratios on LS Engine Output
AUG 12, 20259 MIN READ
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LS Engine Evolution
The LS engine series, introduced by General Motors in 1997, has undergone significant evolution over the years, particularly in terms of bore and stroke ratios. This evolution has played a crucial role in enhancing engine output and efficiency. The original LS1 engine, with its 99 mm bore and 92 mm stroke, set the foundation for future developments.
As the LS series progressed, engineers experimented with various bore and stroke combinations to optimize performance. The LS6, an enhanced version of the LS1, maintained the same bore and stroke but achieved higher output through improved cylinder heads and camshaft design. This demonstrated that bore and stroke ratios alone were not the sole factors influencing engine output.
The introduction of the LS2 in 2005 marked a significant shift, increasing the bore to 101.6 mm while maintaining the 92 mm stroke. This change allowed for larger valves and improved breathing, resulting in increased power output. The trend of increasing bore size continued with the LS3 and LS7 engines, reaching 103.25 mm and 104.8 mm respectively, while keeping the stroke relatively constant.
However, the evolution wasn't limited to increasing bore size. The LS4, designed for transverse mounting in front-wheel-drive vehicles, featured a smaller 96 mm bore and a longer 95.5 mm stroke. This configuration prioritized packaging constraints over maximum power output, highlighting the importance of adapting bore and stroke ratios to specific application requirements.
The development of the LSX block in 2006 provided a platform for extreme bore sizes, up to 108 mm, enabling high-displacement variants and showcasing the potential for further power increases through bore enlargement. Conversely, the introduction of the LT engine family in 2014 saw a return to more moderate bore sizes, with the LT1 featuring a 103.25 mm bore and 92 mm stroke, focusing on efficiency and thermal management.
Throughout this evolution, the interplay between bore and stroke ratios has been a key factor in shaping the LS engine's performance characteristics. Larger bores generally allowed for bigger valves and improved high-RPM breathing, while longer strokes contributed to increased torque at lower RPMs. The balance between these factors has been continuously refined to meet changing performance goals and efficiency standards.
The LS engine's evolution demonstrates the complex relationship between bore and stroke ratios and engine output. While increasing bore size has been a prevalent trend, the most successful designs have carefully balanced this with appropriate stroke lengths, valve sizes, and overall engine architecture to achieve optimal performance across a wide range of operating conditions.
As the LS series progressed, engineers experimented with various bore and stroke combinations to optimize performance. The LS6, an enhanced version of the LS1, maintained the same bore and stroke but achieved higher output through improved cylinder heads and camshaft design. This demonstrated that bore and stroke ratios alone were not the sole factors influencing engine output.
The introduction of the LS2 in 2005 marked a significant shift, increasing the bore to 101.6 mm while maintaining the 92 mm stroke. This change allowed for larger valves and improved breathing, resulting in increased power output. The trend of increasing bore size continued with the LS3 and LS7 engines, reaching 103.25 mm and 104.8 mm respectively, while keeping the stroke relatively constant.
However, the evolution wasn't limited to increasing bore size. The LS4, designed for transverse mounting in front-wheel-drive vehicles, featured a smaller 96 mm bore and a longer 95.5 mm stroke. This configuration prioritized packaging constraints over maximum power output, highlighting the importance of adapting bore and stroke ratios to specific application requirements.
The development of the LSX block in 2006 provided a platform for extreme bore sizes, up to 108 mm, enabling high-displacement variants and showcasing the potential for further power increases through bore enlargement. Conversely, the introduction of the LT engine family in 2014 saw a return to more moderate bore sizes, with the LT1 featuring a 103.25 mm bore and 92 mm stroke, focusing on efficiency and thermal management.
Throughout this evolution, the interplay between bore and stroke ratios has been a key factor in shaping the LS engine's performance characteristics. Larger bores generally allowed for bigger valves and improved high-RPM breathing, while longer strokes contributed to increased torque at lower RPMs. The balance between these factors has been continuously refined to meet changing performance goals and efficiency standards.
The LS engine's evolution demonstrates the complex relationship between bore and stroke ratios and engine output. While increasing bore size has been a prevalent trend, the most successful designs have carefully balanced this with appropriate stroke lengths, valve sizes, and overall engine architecture to achieve optimal performance across a wide range of operating conditions.
Market Demand Analysis
The market demand for high-performance LS engines with optimized bore and stroke ratios continues to grow, driven by both automotive enthusiasts and professional racing teams. This demand stems from the constant pursuit of increased power output, improved fuel efficiency, and enhanced overall engine performance. The LS engine platform, known for its versatility and potential for modification, has become a popular choice for various applications, ranging from street performance to drag racing and even marine use.
In the automotive aftermarket sector, there is a significant demand for LS engines with custom bore and stroke configurations. Performance shops and engine builders frequently offer specialized LS builds tailored to specific power goals and vehicle applications. This customization often involves altering the bore and stroke ratios to achieve desired performance characteristics, such as increased torque at lower RPMs or higher horsepower at the top end of the power band.
The racing industry, particularly in disciplines like NASCAR, NHRA, and various forms of circle track racing, has been a major driver of research and development in LS engine technology. Teams and engine builders constantly experiment with different bore and stroke combinations to find the optimal balance between power output, reliability, and compliance with specific racing regulations. This ongoing development has led to a trickle-down effect, with innovations in professional racing eventually making their way into street performance applications.
The marine industry has also shown increasing interest in LS engines with optimized bore and stroke ratios. High-performance boat manufacturers and enthusiasts are adopting LS-based power plants due to their compact design, impressive power-to-weight ratio, and potential for customization. The ability to fine-tune bore and stroke ratios allows for engines that can deliver the specific power characteristics required for various marine applications, from high-speed offshore racing to more moderate recreational boating.
Furthermore, the automotive OEM market has been influenced by the research into bore and stroke ratios. As manufacturers strive to meet increasingly stringent emissions regulations while maintaining or improving performance, the lessons learned from aftermarket and racing development of LS engines are being applied to new engine designs. This has led to a trend of smaller displacement engines with optimized bore and stroke ratios that can deliver impressive power output and fuel efficiency.
The demand for knowledge and expertise in this area has also created a market for educational resources, specialized tools, and advanced simulation software. Engine builders, tuners, and enthusiasts seek information on how to optimize bore and stroke ratios for specific applications, driving the growth of training programs, technical publications, and online communities dedicated to LS engine development.
In the automotive aftermarket sector, there is a significant demand for LS engines with custom bore and stroke configurations. Performance shops and engine builders frequently offer specialized LS builds tailored to specific power goals and vehicle applications. This customization often involves altering the bore and stroke ratios to achieve desired performance characteristics, such as increased torque at lower RPMs or higher horsepower at the top end of the power band.
The racing industry, particularly in disciplines like NASCAR, NHRA, and various forms of circle track racing, has been a major driver of research and development in LS engine technology. Teams and engine builders constantly experiment with different bore and stroke combinations to find the optimal balance between power output, reliability, and compliance with specific racing regulations. This ongoing development has led to a trickle-down effect, with innovations in professional racing eventually making their way into street performance applications.
The marine industry has also shown increasing interest in LS engines with optimized bore and stroke ratios. High-performance boat manufacturers and enthusiasts are adopting LS-based power plants due to their compact design, impressive power-to-weight ratio, and potential for customization. The ability to fine-tune bore and stroke ratios allows for engines that can deliver the specific power characteristics required for various marine applications, from high-speed offshore racing to more moderate recreational boating.
Furthermore, the automotive OEM market has been influenced by the research into bore and stroke ratios. As manufacturers strive to meet increasingly stringent emissions regulations while maintaining or improving performance, the lessons learned from aftermarket and racing development of LS engines are being applied to new engine designs. This has led to a trend of smaller displacement engines with optimized bore and stroke ratios that can deliver impressive power output and fuel efficiency.
The demand for knowledge and expertise in this area has also created a market for educational resources, specialized tools, and advanced simulation software. Engine builders, tuners, and enthusiasts seek information on how to optimize bore and stroke ratios for specific applications, driving the growth of training programs, technical publications, and online communities dedicated to LS engine development.
Current Challenges
The current challenges in optimizing LS engine output through bore and stroke ratios are multifaceted and complex. One of the primary obstacles is the inherent trade-off between power and efficiency. Increasing the bore-to-stroke ratio generally leads to higher power output but can compromise fuel efficiency and low-end torque. Conversely, a lower bore-to-stroke ratio may improve fuel economy but potentially limit high-end power.
Another significant challenge lies in the physical constraints of engine design. As manufacturers strive to increase power output, they must contend with the limitations of cylinder head design, valve size, and piston travel. Larger bores allow for bigger valves, potentially improving airflow and power, but they also increase the engine's overall size and weight, which can negatively impact vehicle dynamics and packaging.
Heat management presents a formidable challenge, particularly in high-performance applications. Larger bore sizes can lead to increased heat generation and potential cooling issues, requiring more sophisticated thermal management solutions. This becomes especially critical in forced induction setups, where heat dissipation is paramount for maintaining engine reliability and performance.
The quest for optimal bore and stroke ratios also faces manufacturing challenges. Precision machining of larger bores requires advanced tooling and processes, potentially increasing production costs. Additionally, maintaining tight tolerances across a range of engine sizes and configurations adds complexity to the manufacturing process.
Emissions regulations pose another significant hurdle. As environmental standards become increasingly stringent, engineers must balance performance gains from optimized bore and stroke ratios with the need to meet emissions targets. This often requires compromises in engine design and the implementation of advanced aftertreatment systems.
Durability and longevity concerns also play a crucial role in determining optimal bore and stroke ratios. Higher-revving engines with larger bores may experience increased wear and stress on components, potentially reducing engine lifespan. Striking a balance between performance and longevity remains a key challenge for engineers.
Lastly, the integration of new technologies, such as direct injection and variable valve timing, adds another layer of complexity to bore and stroke optimization. These advanced systems can alter the traditional relationships between engine geometry and performance, requiring extensive research and development to fully leverage their potential in conjunction with optimized bore and stroke ratios.
Another significant challenge lies in the physical constraints of engine design. As manufacturers strive to increase power output, they must contend with the limitations of cylinder head design, valve size, and piston travel. Larger bores allow for bigger valves, potentially improving airflow and power, but they also increase the engine's overall size and weight, which can negatively impact vehicle dynamics and packaging.
Heat management presents a formidable challenge, particularly in high-performance applications. Larger bore sizes can lead to increased heat generation and potential cooling issues, requiring more sophisticated thermal management solutions. This becomes especially critical in forced induction setups, where heat dissipation is paramount for maintaining engine reliability and performance.
The quest for optimal bore and stroke ratios also faces manufacturing challenges. Precision machining of larger bores requires advanced tooling and processes, potentially increasing production costs. Additionally, maintaining tight tolerances across a range of engine sizes and configurations adds complexity to the manufacturing process.
Emissions regulations pose another significant hurdle. As environmental standards become increasingly stringent, engineers must balance performance gains from optimized bore and stroke ratios with the need to meet emissions targets. This often requires compromises in engine design and the implementation of advanced aftertreatment systems.
Durability and longevity concerns also play a crucial role in determining optimal bore and stroke ratios. Higher-revving engines with larger bores may experience increased wear and stress on components, potentially reducing engine lifespan. Striking a balance between performance and longevity remains a key challenge for engineers.
Lastly, the integration of new technologies, such as direct injection and variable valve timing, adds another layer of complexity to bore and stroke optimization. These advanced systems can alter the traditional relationships between engine geometry and performance, requiring extensive research and development to fully leverage their potential in conjunction with optimized bore and stroke ratios.
Existing B/S Solutions
01 Engine control systems for LS engines
Advanced control systems are implemented in LS engines to optimize performance and output. These systems may include electronic throttle control, variable valve timing, and sophisticated engine management units that adjust parameters in real-time based on various sensor inputs to maximize power output and efficiency.- Engine control and optimization: LS engines employ advanced control systems to optimize performance and efficiency. This includes electronic throttle control, variable valve timing, and fuel injection management. These systems work together to adjust engine parameters in real-time, maximizing output while maintaining fuel efficiency and emissions compliance.
- Turbocharging and supercharging: Forced induction systems are utilized to increase the power output of LS engines. Turbochargers and superchargers compress the intake air, allowing for more fuel to be burned and resulting in higher horsepower and torque. These systems are often coupled with intercoolers to further improve efficiency and power density.
- Combustion chamber design: The design of the combustion chamber in LS engines plays a crucial role in determining output. Factors such as piston crown shape, cylinder head port design, and valve configuration are optimized to improve fuel mixture, combustion efficiency, and exhaust flow. This results in increased power output and better overall engine performance.
- Engine monitoring and diagnostics: Advanced monitoring systems are implemented in LS engines to ensure optimal performance and detect potential issues. These systems use various sensors to measure parameters such as temperature, pressure, and exhaust composition. The data is then analyzed to adjust engine settings, predict maintenance needs, and diagnose problems that could affect output.
- Materials and manufacturing techniques: The use of advanced materials and manufacturing techniques contributes to improved LS engine output. Lightweight alloys, precision machining, and innovative coating technologies are employed to reduce friction, improve heat dissipation, and enhance overall engine efficiency. These advancements allow for higher compression ratios and increased power output while maintaining durability.
02 Turbocharging and supercharging for LS engines
Forced induction systems, such as turbochargers and superchargers, are utilized to increase the air intake and boost the power output of LS engines. These systems compress the incoming air, allowing for more fuel to be burned and resulting in significantly higher horsepower and torque figures.Expand Specific Solutions03 Fuel injection and combustion optimization
Advanced fuel injection systems and combustion chamber designs are employed to enhance the output of LS engines. This includes direct injection technology, optimized injector placement, and carefully engineered piston and cylinder head geometries to improve fuel atomization, mixture formation, and combustion efficiency.Expand Specific Solutions04 Performance exhaust systems for LS engines
High-flow exhaust systems are designed to reduce back pressure and improve exhaust gas scavenging in LS engines. These systems often feature larger diameter pipes, high-flow catalytic converters, and tuned headers to optimize exhaust flow and increase engine output across the RPM range.Expand Specific Solutions05 Engine tuning and calibration for maximum output
Specialized engine tuning and calibration techniques are applied to LS engines to extract maximum performance. This involves optimizing ignition timing, air-fuel ratios, and other parameters through advanced engine mapping and dyno testing to achieve the highest possible power output while maintaining reliability.Expand Specific Solutions
Key Industry Players
The competitive landscape for "The Influence of Bore and Stroke Ratios on LS Engine Output" is characterized by a mature market with established players and ongoing technological advancements. The industry is in a phase of incremental innovation, with companies focusing on optimizing engine performance and efficiency. The market size is substantial, driven by the automotive and industrial sectors' demand for high-performance engines. Technologically, the field is well-developed, with companies like ExxonMobil Technology & Engineering Co., Ford Global Technologies LLC, and Mitsubishi Heavy Industries leading research efforts. These firms, along with others such as Chevron Oronite Co. LLC and Robert Bosch GmbH, are continuously refining their approaches to bore and stroke ratio optimization, leveraging advanced simulation tools and experimental techniques to enhance engine output and fuel efficiency.
Ford Global Technologies LLC
Technical Solution: Ford has developed advanced LS (Long Stroke) engine designs with optimized bore and stroke ratios to enhance engine output. Their approach involves increasing the stroke length while maintaining a relatively smaller bore diameter. This configuration allows for a larger displacement without significantly increasing the overall engine size. Ford's LS engines typically feature a stroke-to-bore ratio of around 1.1 to 1.2, which has been found to provide a good balance between power output and fuel efficiency[1]. The company has implemented variable valve timing and direct fuel injection technologies to further optimize the combustion process in these long-stroke engines[2]. Additionally, Ford has focused on reducing friction and improving thermal management in their LS engines to maximize power output and efficiency[3].
Strengths: Improved low-end torque, better fuel efficiency, and compact engine design. Weaknesses: Potential for increased mechanical stress on engine components and limitations on maximum engine speed.
Robert Bosch GmbH
Technical Solution: Bosch has developed innovative technologies to optimize LS engine performance by focusing on the influence of bore and stroke ratios. Their approach includes advanced fuel injection systems tailored for long-stroke engines, which ensure precise fuel delivery and atomization across a wide range of engine speeds[4]. Bosch's direct injection technology, when applied to LS engines, helps in achieving a more complete combustion process, thereby increasing power output and reducing emissions. The company has also developed specialized piston designs and coatings that reduce friction in long-stroke engines, allowing for higher compression ratios and improved thermal efficiency[5]. Furthermore, Bosch's engine management systems are calibrated to optimize valve timing and fuel injection strategies specifically for LS engine configurations, maximizing performance across different load conditions[6].
Strengths: Highly efficient fuel injection systems, advanced engine management capabilities, and expertise in reducing friction. Weaknesses: Reliance on OEM partnerships for implementation and potential cost implications for high-end solutions.
Core B/S Innovations
L-dual engine
PatentInactiveIN2717DEL2015A
Innovation
- The L-Dual engine design features a compact L-shape with one vertical and one horizontal cylinder, a single connecting rod, dual overhead cams, and a single timing chain, allowing for advanced electronic timing and independent cylinder operation, optimizing mechanical efficiency and reducing vibrational and noise losses.
Emissions Regulations
Emissions regulations have become increasingly stringent over the years, significantly impacting the design and performance of LS engines, particularly in relation to bore and stroke ratios. These regulations aim to reduce harmful emissions from internal combustion engines, including carbon dioxide (CO2), nitrogen oxides (NOx), and particulate matter.
The bore and stroke ratio of an engine plays a crucial role in determining its emissions profile. Engines with larger bore-to-stroke ratios tend to have higher surface area-to-volume ratios in the combustion chamber, which can lead to increased heat loss and potentially higher emissions. Conversely, engines with smaller bore-to-stroke ratios may have more efficient combustion processes, resulting in lower emissions.
In response to these regulations, engine manufacturers have had to adapt their designs to optimize both performance and emissions. This has led to a trend towards downsizing and turbocharging, which allows for smaller displacement engines to maintain power output while reducing emissions. The LS engine family has also been affected by these trends, with newer iterations incorporating technologies such as direct injection and variable valve timing to improve efficiency and reduce emissions.
One of the key challenges in meeting emissions regulations while maintaining engine output is the trade-off between power and emissions. Higher compression ratios, which can increase engine efficiency and power, may also lead to increased NOx emissions. Engine designers must carefully balance these factors when determining the optimal bore and stroke ratios for LS engines.
The implementation of advanced aftertreatment systems, such as catalytic converters and particulate filters, has also become necessary to meet stringent emissions standards. These systems can impact engine back pressure and, consequently, the overall performance of the engine. As a result, bore and stroke ratios must be optimized not only for combustion efficiency but also to work effectively with these aftertreatment systems.
Furthermore, emissions regulations have driven the development of more sophisticated engine management systems. These systems can precisely control fuel injection timing, ignition timing, and air-fuel ratios to optimize combustion and minimize emissions across a wide range of operating conditions. The bore and stroke ratio of an engine can influence the effectiveness of these control strategies, as it affects the combustion chamber geometry and flame propagation characteristics.
In conclusion, emissions regulations have become a primary driver in the evolution of LS engine design, particularly in terms of bore and stroke ratios. Engine manufacturers must continually innovate to meet these regulations while striving to maintain or improve engine output and efficiency. This ongoing challenge will likely continue to shape the future development of LS engines and internal combustion engines as a whole.
The bore and stroke ratio of an engine plays a crucial role in determining its emissions profile. Engines with larger bore-to-stroke ratios tend to have higher surface area-to-volume ratios in the combustion chamber, which can lead to increased heat loss and potentially higher emissions. Conversely, engines with smaller bore-to-stroke ratios may have more efficient combustion processes, resulting in lower emissions.
In response to these regulations, engine manufacturers have had to adapt their designs to optimize both performance and emissions. This has led to a trend towards downsizing and turbocharging, which allows for smaller displacement engines to maintain power output while reducing emissions. The LS engine family has also been affected by these trends, with newer iterations incorporating technologies such as direct injection and variable valve timing to improve efficiency and reduce emissions.
One of the key challenges in meeting emissions regulations while maintaining engine output is the trade-off between power and emissions. Higher compression ratios, which can increase engine efficiency and power, may also lead to increased NOx emissions. Engine designers must carefully balance these factors when determining the optimal bore and stroke ratios for LS engines.
The implementation of advanced aftertreatment systems, such as catalytic converters and particulate filters, has also become necessary to meet stringent emissions standards. These systems can impact engine back pressure and, consequently, the overall performance of the engine. As a result, bore and stroke ratios must be optimized not only for combustion efficiency but also to work effectively with these aftertreatment systems.
Furthermore, emissions regulations have driven the development of more sophisticated engine management systems. These systems can precisely control fuel injection timing, ignition timing, and air-fuel ratios to optimize combustion and minimize emissions across a wide range of operating conditions. The bore and stroke ratio of an engine can influence the effectiveness of these control strategies, as it affects the combustion chamber geometry and flame propagation characteristics.
In conclusion, emissions regulations have become a primary driver in the evolution of LS engine design, particularly in terms of bore and stroke ratios. Engine manufacturers must continually innovate to meet these regulations while striving to maintain or improve engine output and efficiency. This ongoing challenge will likely continue to shape the future development of LS engines and internal combustion engines as a whole.
Performance Testing
Performance testing is a critical aspect of evaluating the influence of bore and stroke ratios on LS engine output. This process involves rigorous experimentation and data collection to quantify the effects of varying these parameters on engine performance metrics. Typically, such testing is conducted on dynamometers, which allow for precise measurement of power, torque, and efficiency across different engine speeds and loads.
The testing procedure often begins with establishing a baseline performance using a standard LS engine configuration. From there, engineers systematically modify the bore and stroke ratios while keeping other variables constant. This may involve using different cylinder liners or custom-machined engine blocks to achieve the desired bore dimensions, and various crankshafts to alter the stroke length.
During each test run, key performance indicators are measured and recorded. These include brake horsepower (BHP), torque output, volumetric efficiency, and specific fuel consumption. Advanced data acquisition systems are employed to capture real-time information on parameters such as in-cylinder pressure, exhaust gas temperature, and air-fuel ratios. This comprehensive data set allows for a thorough analysis of how bore and stroke ratios affect engine breathing, combustion efficiency, and overall performance characteristics.
To ensure the validity and reliability of the results, multiple test runs are typically conducted for each configuration. Statistical analysis is then applied to account for any variations and to establish confidence intervals for the observed performance changes. Additionally, thermal imaging and vibration analysis may be incorporated to assess how different bore and stroke combinations impact engine thermal management and mechanical stress.
The performance testing phase also includes evaluating the engine's response to various tuning strategies. This might involve adjusting ignition timing, fuel injection parameters, and valve timing to optimize performance for each bore and stroke configuration. Such comprehensive testing helps engineers understand not only the direct effects of bore and stroke ratios but also how these changes interact with other engine subsystems and tuning variables.
Results from performance testing are typically presented in the form of power and torque curves, efficiency maps, and comparative charts that illustrate the performance differences across various bore and stroke combinations. These visual representations aid in identifying optimal configurations for specific applications, whether the goal is maximizing peak power, improving low-end torque, or enhancing fuel efficiency.
The testing procedure often begins with establishing a baseline performance using a standard LS engine configuration. From there, engineers systematically modify the bore and stroke ratios while keeping other variables constant. This may involve using different cylinder liners or custom-machined engine blocks to achieve the desired bore dimensions, and various crankshafts to alter the stroke length.
During each test run, key performance indicators are measured and recorded. These include brake horsepower (BHP), torque output, volumetric efficiency, and specific fuel consumption. Advanced data acquisition systems are employed to capture real-time information on parameters such as in-cylinder pressure, exhaust gas temperature, and air-fuel ratios. This comprehensive data set allows for a thorough analysis of how bore and stroke ratios affect engine breathing, combustion efficiency, and overall performance characteristics.
To ensure the validity and reliability of the results, multiple test runs are typically conducted for each configuration. Statistical analysis is then applied to account for any variations and to establish confidence intervals for the observed performance changes. Additionally, thermal imaging and vibration analysis may be incorporated to assess how different bore and stroke combinations impact engine thermal management and mechanical stress.
The performance testing phase also includes evaluating the engine's response to various tuning strategies. This might involve adjusting ignition timing, fuel injection parameters, and valve timing to optimize performance for each bore and stroke configuration. Such comprehensive testing helps engineers understand not only the direct effects of bore and stroke ratios but also how these changes interact with other engine subsystems and tuning variables.
Results from performance testing are typically presented in the form of power and torque curves, efficiency maps, and comparative charts that illustrate the performance differences across various bore and stroke combinations. These visual representations aid in identifying optimal configurations for specific applications, whether the goal is maximizing peak power, improving low-end torque, or enhancing fuel efficiency.
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