A hanging basket type blank turning device

By designing a hanging basket-type blank turning device, the hanging basket and hanging frame structure is used to fix the suspended insulators, the automatic handling and processing of suspended insulators is realized, solving the problems of high labor intensity and low output of the traditional blank turning method, and reducing the Cost and improve productivity.

CN111846512BActive Publication Date: 2024-12-13SINOMA JIANGXI ELECTRICAL PORCELAIN ELECTRIC CO LTD
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Patent Information

Application Number
CN202010748763.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-30
Publication Date
2024-12-13
Estimated Expiration
2040-07-30

AI Technical Summary

Technical Problem

The traditional method of hanging insulator turning is completely dependent on manpower operations, resulting in high labor intensity, high cost and low output. An automatic or semi-automatic equipment is needed to replace manual operation, reduce labor intensity and increase output.

Method used

A hanging basket-type blank turning device is designed, including a hanging frame and a hanging basket. The hanging basket is rotatably connected to the hanging frame through a movable pin. The hanging basket covers the blank of the hanging insulator. The hanging frame can be hung on a light rail crane. The press rod and support rod structure fix the suspended insulator, and the handle is easy to operate.

Benefits of technology

Automatic handling of suspended insulators is realized, which reduces labor costs and labor intensity, increases output, and reduces the incidence of work-related accidents.

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Abstract

The present invention relates to a hanging basket type blank turning device, comprising a device body, wherein the device body comprises a hanging frame and a hanging basket for inserting blanks, wherein the hanging basket is rotatably connected to the hanging frame via a movable pin. The hanging basket type blank turning device with the above structure is used to insert blanks of suspension insulators via the hanging basket, and the hanging frame can be suspended on a light rail crane, so that the blanks can be transported, the labor cost and the labor intensity of the employees are reduced, and the incidence of work-related accidents is also reduced. The structure is simple and light, and the output of blanks can be increased.
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Description

Technical Field

[0001] The invention relates to the technical field of blank turning devices, in particular to a hanging basket type blank turning device. Background Art

[0002] With the upgrading and rapid development of power transmission and transformation projects in my country, the amount of suspension insulators used as line supports is increasing. The traditional method of turning the blanks of suspension insulators is completely done by manual operation, which makes the labor intensity extremely high, the labor cost is also high, and the output is not high. Therefore, it is very necessary to study some automatic or semi-automatic equipment to replace pure manual operations in the steps of blank repair and blank turning in the production process of suspension porcelain insulators, which are all done by manual operations, to reduce the labor intensity of operators and increase output, thereby improving the company's manufacturing level. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a hanging basket type blank turning device which is simple and light, improves the output and reduces the labor intensity of workers.

[0004] The technical solution adopted by the present invention is a hanging basket type blank turning device, which comprises a device body, wherein the device body comprises a hanging frame and a hanging basket for inserting blanks, and the hanging basket is rotatably connected to the hanging frame through a movable pin.

[0005] The beneficial effects of the present invention are as follows: by adopting the hanging basket type blank turning device of the above structure, the blank of the suspension insulator is covered by the hanging basket, and the hanging frame can be hung on the light rail crane, so that the blank can be transported, the labor cost is reduced, the labor intensity of the employees is reduced, and the incidence of work-related accidents is also reduced. The structure is simple and light, and the output of the blank can be increased.

[0006] Preferably, the hanging basket includes a blank cap end pressure rod located at the bottom, a first support rod connected to the blank cap end pressure rod through a plurality of first connecting rods, a second support rod connected to the first support rod through a plurality of second connecting rods, and a blank bottom pressure rod connected to the second support rod through a third connecting rod. With this structure, the blank cap end pressure rod at the bottom presses the blank cap end of the suspension insulator, the first support rod and the second support rod support the umbrella part of the suspension insulator, and the blank bottom pressure rod presses the blank body of the suspension insulator, so that the suspension insulator can be fixed in the hanging basket. The structure is simple and light, can improve the processing output of the suspension insulator, and reduce the labor intensity of workers.

[0007] Preferably, several first connecting rods are of an upwardly inclined structure, with the first support rod being located above the pressure rod at the cap end of the blank; several second connecting rods are of an upwardly inclined structure, with the second support rod being located above the first support rod, and the pressure rod at the bottom of the blank being located above the second support rod. By adopting this structure, the suspension insulator can be easily fixed in the hanging basket. The structure is simple and light, which can increase the processing output of the suspension insulator and reduce the labor intensity of workers.

[0008] Preferably, the hanging basket also includes a handle, one end of which is connected to the bottom pressure rod of the blank and the other end is connected to the second support rod. With this structure, the handle is held by the worker, and the suspension insulator can be fixed in the hanging basket by lifting the hanging basket upward from under the cap of the suspension insulator. The structure is simple and easy to operate.

[0009] As a preference, the hanging frame is an elliptical structure, with which the hanging frame can be hung on a light rail crane, with a simple structure and easy operation.

[0010] Preferably, the blank cap end pressure rod, the first connecting rod, the first support rod, the second connecting rod, the second support rod, the third connecting rod, the blank bottom pressure rod and the handle are an integrated structure. This structure can facilitate workshop component management, has a simple structure and is easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of a hanging basket type blank turning device of the present invention;

[0012] Figure 2 It is a side view of a hanging basket type blank turning device of the present invention;

[0013] Figure 3 It is a structural schematic diagram of a hanging basket type blank turning device of the present invention loaded with a suspension insulator;

[0014] As shown in the figure: 1. hanging frame; 2. hanging basket; 3. movable pin; 4. pressure rod at the end of the blank cap; 5. first connecting rod; 6. first supporting rod; 7. second connecting rod; 8. second supporting rod; 9. third connecting rod; 10. pressure rod at the bottom of the blank; 11. handle; 12. suspension insulator; 13. cap end; 14. umbrella part; 15. blank. DETAILED DESCRIPTION

[0015] The invention will be further described below with reference to the accompanying drawings and in combination with specific implementations, so that those skilled in the art can implement the invention with reference to the description. The protection scope of the invention is not limited to the specific implementations.

[0016] Those skilled in the art should understand that, in the disclosure of the present invention, the orientation or positional relationship indicated by terms such as "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the orientation or positional relationship shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.

[0017] The present invention relates to a hanging basket type blank turning device, comprising a device body, such as Figure 1 As shown, the device body includes a hanging frame 1 and a hanging basket 2 for inserting the blank, and the hanging basket 2 is rotatably connected to the hanging frame 1 through a movable pin 3. Figure 1 The hanging basket type blank turning device, by means of the hanging basket 2, covers the blank of the suspension insulator 12, and the hanging frame 1 can be hung on the light rail crane, so that the blank can be transported, the labor cost is reduced, the labor intensity of the employees is reduced, and the incidence of work-related accidents is also reduced. The structure is simple and light, and the output of the blank can be increased.

[0018] like Figure 1 As shown, the hanging basket 2 includes a blank cap head end pressure rod 4 located at the bottom, a first support rod 6 connected to the blank cap head end pressure rod 4 through a plurality of first connecting rods 5, a second support rod 8 connected to the first support rod 6 through a plurality of second connecting rods 7, and a blank bottom pressure rod 10 connected to the second support rod 8 through a third connecting rod 9, as shown in FIG. Figure 3 As shown, the bottom blank cap end pressure rod 4 presses the cap end portion 13 of the blank of the suspension insulator 12, the second support rod 8 supports the umbrella portion 14 of the suspension insulator 12, and the blank bottom pressure rod 10 presses the embryo body 15 of the suspension insulator 12, so that the suspension insulator 12 can be fixed in the hanging basket 2. The structure is simple and light, which can improve the processing output of the suspension insulator 12 and reduce the labor intensity of workers.

[0019] like Figure 1 As shown, a plurality of first connecting rods 5 are upwardly inclined structures, a first support rod 6 is located above the blank cap head end pressure rod 4, a plurality of second connecting rods 7 are upwardly inclined structures, a second support rod 8 is located above the first support rod 6, and a blank bottom pressure rod 10 is located above the second support rod 8, as shown in FIG. Figure 3 As shown, the suspension insulator 12 can be easily fixed in the hanging basket 2. The structure is simple and light, which can improve the processing output of the suspension insulator 12 and reduce the labor intensity of workers.

[0020] like Figure 1 As shown, the hanging basket 2 also includes a handle 11 connected to the bottom pressure rod 10 of the blank at one end and the second support rod 8 at the other end. Figure 3As shown, the handle is for workers to hold, and the hanging basket is lifted upward from below the cap of the suspension insulator 12 to frame the blank, so that the suspension insulator 12 can be fixed in the hanging basket. The structure is simple and easy to operate.

[0021] like Figure 1 As shown, the hanging frame 1 is an elliptical structure. With this structure, the hanging frame 1 can be hung on a light rail crane, and has a simple structure and is easy to operate.

[0022] like Figure 1 As shown, the blank cap head end pressure rod 4, the first connecting rod 5, the first support rod 6, the second connecting rod 7, the second support rod 8, the third connecting rod 9, the blank bottom pressure rod 10 and the handle 11 are an integrated structure, which can facilitate the management of workshop components and has a simple structure and is easy to operate.

Claims

1. A hanging basket type blank turning device, comprising a device body, characterized in that: The device body comprises a hanging frame (1) and a hanging basket (2) for inserting a blank, wherein the hanging basket (2) is rotatably connected to the hanging frame (1) via a movable pin (3); the hanging basket (2) comprises a blank cap end pressure rod (4) located at the bottom, a first support rod (6) connected to the blank cap end pressure rod (4) via a plurality of first connecting rods (5), a second support rod (8) connected to the first support rod (6) via a plurality of second connecting rods (7), and a blank bottom pressure rod (10) connected to the second support rod (8) via a third connecting rod (9); the plurality of first connecting rods (5) are upwardly inclined structures, the first support rod (6) is located above the blank cap end pressure rod (4), the plurality of second connecting rods (7) are upwardly inclined structures, the second support rod (8) is located above the first support rod (6), and the blank bottom pressure rod (10) is located above the second support rod (8).

2. A hanging basket type blank turning device according to claim 1, characterized in that: The hanging basket (2) also includes a handle (11) having one end connected to the bottom pressure rod (10) of the blank and the other end connected to the second support rod (8).

3. The hanging basket type blank turning device according to claim 1, characterized in that: The hanging frame (1) is an elliptical structure.

4. The hanging basket type blank turning device according to claim 1, characterized in that: The blank cap head end pressure rod (4), the first connecting rod (5), the first supporting rod (6), the second connecting rod (7), the second supporting rod (8), the third connecting rod (9), the blank bottom pressure rod (10) and the handle (11) are an integrally formed structure.

Citation Information

Patent Citations

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