A program control box circuit switch synchronization test device

By designing a synchronization test device for the program control box circuit switch including a drive assembly, a rotating shaft assembly and an installation fixture, the problems of inconsistent test results and low pass rate caused by uncontrollable manual lifting speed in the prior art are solved, and the problem of inconsistent test results and low pass rate is achieved. The test results are consistent and high pass rate with smooth and controllable lifting speed.

CN114089185BActive Publication Date: 2025-02-25AVIC SHENYANG XINGHUA AREO ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202111487827.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-08
Publication Date
2025-02-25
Estimated Expiration
2041-12-08

AI Technical Summary

Technical Problem

The synchronization test method of existing program control box circuit switches is manual lifting, which leads to uncontrollable lifting speed, inconsistent test results, and difficult to determine test parameters, resulting in low pass rate and unsatisfactory test results.

Method used

Design a synchronization test device for program control box circuit switches, including equipment brackets, drive components, rotary shaft components and installation fixtures. The drive components provide power to drive the rotation of the rotary shaft components, control the program control box circuit switches, and realize mechanical lifting. Product, the lifting speed is stable and controllable.

Benefits of technology

The lifting speed is controlled mechanically to ensure the consistency of multiple test results of the same product, and solve the problems of unsatisfactory results and low product qualification rate caused by uncontrollable manual test speed, and improve the stability of product test and test results. reliability.

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Abstract

The present application provides a program control box circuit switch synchronization test device, which belongs to the technical field of program control boxes, and specifically includes an equipment bracket for providing support; a drive component for providing power; a rotating shaft component connected to the drive component and rotated by the power provided by the drive component; an installation fixture, in which a program control box is arranged, and the program control box is connected to the rotating shaft component, and the program control box circuit is controlled by the rotation of the rotating shaft component; the drive component, the rotating shaft component and the product installation fixture are sequentially arranged on the equipment bracket. Through the processing scheme of the present application, the pulling speed is stable and controllable, which can ensure the consistency of multiple test results of the same product, solve the problem of unsatisfactory results and low product qualification rate caused by uncontrollable manual test speed, and improve the product test stability and test result reliability.
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Description

Technical Field

[0001] The present application relates to the technical field of program control boxes, and in particular to a program control box circuit switch synchronization testing device. Background Art

[0002] At present, the synchronization test method of the program control box circuit switch is to manually pull the product. When testing the same product, due to individual differences, the pulling speed of the operator each time cannot be guaranteed to be consistent, which leads to large differences in test results, and even two tests may have two results: qualified and unqualified. At the same time, the pulling speed cannot be guaranteed to be stable in one test, and the test parameters cannot be determined, resulting in unsatisfactory test results. Summary of the invention

[0003] In view of this, an embodiment of the present application provides a program control box circuit switch synchronization test device, which at least partially solves the problem of unstable synchronization test of program control box circuit switches in the prior art.

[0004] The present application provides a program control box circuit switch synchronization test device, including:

[0005] Equipment stands, used to provide support;

[0006] A drive assembly for providing power;

[0007] A rotating shaft assembly, connected to the driving assembly, and rotated by power provided by the driving assembly;

[0008] An installation fixture, wherein a program control box is provided in the installation fixture, wherein the program control box is connected to the rotating shaft assembly, and the switch of the program control box circuit is controlled by the rotation of the rotating shaft assembly;

[0009] The driving assembly, the rotating shaft assembly and the product installation fixture are arranged on the equipment bracket in sequence.

[0010] According to a specific implementation method of the embodiment of the present application, the driving assembly includes: a driving chain, a chain connecting block and a screw, the driving chain is connected to an external driving mechanism, the chain connecting block is fixedly connected to the outer ring of the driving chain, the screw is located on the side of the chain connecting block facing away from the driving chain, the screw is connected to the rotating shaft assembly, and the circumferential reciprocating motion of the driving chain drives the screw to reciprocate along the direction of movement of the driving chain, and the reciprocating motion of the screw drives the rotating shaft assembly to rotate.

[0011] According to a specific implementation of the embodiment of the present application, the rotating shaft assembly is installed perpendicular to the moving direction of the drive chain.

[0012] According to a specific implementation of the embodiment of the present application, the rotating shaft assembly includes a rotating shaft and a shaft seat, and the rotating shaft is fixed to the equipment bracket through the shaft seat;

[0013] A stopper is sleeved on the rotating shaft, and a screw of the driving assembly is inserted into the stopper, and movement of the screw drives the stopper to rotate the rotating shaft;

[0014] A connecting mechanism is also sleeved on the rotating shaft. The connecting mechanism is located at a side away from the driving assembly and is connected to the program control box.

[0015] According to a specific implementation of the embodiment of the present application, the blocking member is configured as a U-shaped groove, and the screw of the driving assembly is inserted into the groove of the U-shaped groove.

[0016] According to a specific implementation method of an embodiment of the present application, a stopper mounting seat is sleeved on the rotating shaft, and two through holes are provided on the stopper mounting seat. The two through holes are symmetrically arranged with the rotating shaft as the symmetry axis, and the two side walls of the U-shaped groove are inserted into the through holes for fixed connection, and the screw is inserted into the open end of the U-shaped groove.

[0017] According to a specific implementation of the embodiment of the present application, the connecting mechanism includes a connecting inner sleeve, a spring assembly and a connecting piece.

[0018] The connecting inner sleeve is located at the end of the rotating shaft close to the mounting fixture, and the inner side of the connecting inner sleeve is connected to the rotating shaft of the program control box;

[0019] One end of the spring assembly is sleeved on the outside of the connecting inner sleeve, and the other end is fixed on the equipment bracket;

[0020] The connecting member is located on the rotating shaft and close to the connecting inner sleeve. A limiting member is provided on the connecting member, and the limiting member is used to limit the rotation angle of the spring assembly and the connecting inner sleeve.

[0021] According to a specific implementation method of the embodiment of the present application, two limiting members are symmetrically arranged, and the angle between the central axes of the two limiting members is 90°.

[0022] According to a specific implementation of the embodiment of the present application, the limiting member is configured as a limiting screw.

[0023] According to a specific implementation method of an embodiment of the present application, the mounting fixture includes a base, a front support and a rear support, the base is connected to the equipment bracket, the program control box is located between the front support and the rear support and is fixedly installed, and the program control box rotating shaft passes through the front support and is connected to the rotating shaft assembly.

[0024] Beneficial Effects

[0025] The program control box circuit switch synchronization test device in the embodiment of the present application is equipped with a drive component, a rotating shaft component and a mounting fixture. The drive component provides power to drive the rotating shaft component to rotate, and the control of the program control box circuit switch is achieved by controlling the rotation angle. That is, the product is lifted mechanically, and the lifting speed is stable and controllable. The consistency of multiple test results of the same product can be ensured, which solves the problem of unsatisfactory results and low product qualification rate caused by uncontrollable manual test speed, and improves product test stability and test result reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0027] Figure 1 Schematic diagram of a program control box circuit switch synchronization test device according to an embodiment of the present invention;

[0028] Figure 2 is a structural diagram of a program control box circuit switch synchronization test device according to an embodiment of the present invention;

[0029] Figure 3 An assembly diagram of a program control box circuit switch synchronization test device according to an embodiment of the present invention;

[0030] Figure 4 is a structural diagram of a driving assembly according to an embodiment of the present invention;

[0031] Figure 5 is a structural diagram of a rotating shaft assembly according to an embodiment of the present invention;

[0032] Figure 6 is a structural diagram of a U-shaped groove according to an embodiment of the present invention;

[0033] Figure 7 is a structural diagram of a connecting mechanism according to an embodiment of the present invention;

[0034] Figure 8 FIG. 4 is a structural diagram of a mounting fixture according to an embodiment of the present invention.

[0035] In the figure: 1. Equipment bracket; 2. Driving assembly; 2-1. Driving chain; 2-2. Chain connecting block; 2-3. Screw; 3. Rotating shaft assembly; 3-1. Rotating shaft; 3-2. Stopper; 3-2-1. U-shaped groove; 3-3. Shaft seat; 3-4. Connecting piece; 3-5. Limit screw 3-5; 3-6. Connecting inner sleeve; 3-7. Spring assembly; 3-8. Stopper mounting seat; 4. Mounting fixture; 4-1. Front support; 4-2. Base; 4-3. Rear support; 5. Program control box; 5-1. Program control box rotating shaft. DETAILED DESCRIPTION

[0036] The embodiments of the present application are described in detail below with reference to the accompanying drawings.

[0037] The following describes the implementation methods of the present application through specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The present application can also be implemented or applied through other different specific implementation methods, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that, in the absence of conflict, the following embodiments and the features in the embodiments can be combined with each other. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work belong to the scope of protection of the present application.

[0038] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein can be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on the present application, it should be understood by those skilled in the art that an aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number of aspects described herein can be used to implement the device and / or practice the method. In addition, other structures and / or functionalities other than one or more of the aspects described herein can be used to implement this device and / or practice this method.

[0039] It should also be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present application. The drawings only show components related to the present application rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.

[0040] Additionally, in the following description, specific details are provided to facilitate a thorough understanding of the examples. However, it will be understood by those skilled in the art that the aspects described may be practiced without these specific details.

[0041] The present application embodiment provides a program control box circuit switch synchronization test device, as shown below Figure 1-8 Describe in detail.

[0042] Reference Figure 1-3 , the program control box circuit switch synchronization test device specifically includes:

[0043] The equipment bracket 1 is located at the bottom of the entire device and is used to provide support; and the driving component 2, the rotating shaft component 3 and the product installation fixture 4 are sequentially arranged on the upper part of the equipment bracket 1, the driving component 2 is used to provide power for the entire test device; the rotating shaft component 3 is connected to the driving component 2 and rotates by the power provided by the driving component 2; the installation fixture 4, the installation fixture 4 is provided with a program control box 5, the program control box 5 is connected to the rotating shaft component 3, and the rotation of the rotating shaft component 3 controls the switch of the circuit of the program control box 5.

[0044] Reference Figure 4 The driving assembly 2 specifically includes: a driving chain 2-1, a chain connecting block 2-2 and a screw 2-3. The driving chain 2-1 is connected to an external driving mechanism. The driving chain 2-1 is set in a ring shape and is sleeved on two gears installed on the equipment bracket 1. The gears are driven to rotate by the external driving mechanism, thereby driving the driving chain 2-1 to perform circumferential motion. The chain connecting block 2-2 is fixedly connected to the outer ring of the driving chain 2-1, and a threaded hole is provided on the chain connecting block 2-2. The screw 2-3 is connected to the chain connecting block 2-2 through the threaded hole, and the screw 2-3 is located on the side of the chain connecting block 2-2 facing away from the driving chain 2-1. The screw 2-3 is connected to the rotating shaft assembly 3, and the circumferential reciprocating motion of the driving chain 2-1 drives the screw 2-3 to reciprocate along the moving direction of the driving chain 2-1. The reciprocating motion of the screw 2-3 drives the rotating shaft assembly 3 to rotate reciprocatingly. The rotation of the rotating shaft assembly 3 drives the program control box rotating shaft 5-1 to rotate, thereby controlling the program control box circuit switch.

[0045] Furthermore, the rotating shaft assembly 3 is installed perpendicular to the moving direction of the driving chain 2 - 1 .

[0046] Specifically, refer to Figure 5The rotating shaft assembly 3 includes a rotating shaft 3-1 and a shaft seat 3-3, and the rotating shaft 3-1 is fixed to the equipment bracket 1 through the shaft seat 3-3. A stopper 3-2 is sleeved on the rotating shaft 3-1, and the screw 2-3 of the driving assembly 2 is inserted into the stopper 3-2. The movement of the screw 2-3 drives the stopper 3-2 to rotate the rotating shaft 3-1; a connecting mechanism is also sleeved on the rotating shaft 3-1, and the connecting mechanism is located on a side away from the driving assembly 2, and the connecting mechanism is connected to the program control box 5.

[0047] As needed, two shaft seats 3-3 can be set, located on both sides of the block 3-2 respectively, and one of the shaft seats 3-3 is located at one end of the rotating shaft 3-1, fixed to the inner side of the annular drive chain 2-1, to support the rotating shaft 3-1.

[0048] Further, the stopper 3-2 is configured as a U-shaped groove 3-2-1, referring to Figure 6 The screw 2-3 of the driving component 2 is inserted into the U-shaped groove 3-2-1. When the screw 2-3 moves horizontally along with the driving chain 2-1, the stopper 3-2 will produce relative rotation due to the force of the screw 2-3. The stopper 3-2 will drive the rotating shaft 3-1 to rotate, thereby completing the process of the driving component 2 driving the rotating shaft component 3 to move.

[0049] In one embodiment, a stopper mounting seat 3-8 is sleeved on the rotating shaft 3-1, and two through holes are provided on the stopper mounting seat 3-8. The two through holes are symmetrically arranged with the rotating shaft 3-1 as the symmetry axis. The two side walls of the U-shaped groove are inserted into the through holes for fixed connection, and the screw 2-3 is inserted into the open end of the U-shaped groove 3-2-1. In this embodiment, the U-shaped groove 3-2-1 is inserted into the stopper mounting seat 3-8 in an inverted manner, and the screw 2-3 is inserted into the groove below the U-shaped groove 3-2-1.

[0050] Further, see Figure 5The connecting mechanism includes a connecting inner sleeve 3-6, a spring assembly 3-7 and a connecting piece 3-4. The connecting inner sleeve 3-6 is located at the end of the rotating shaft 3-1 close to the mounting fixture 4. The inner side of the connecting inner sleeve 3-6 is connected to the rotating shaft 5-1 of the program control box. A clamping structure is provided on the inner side of the connecting inner sleeve 3-6, which can clamp the rotating shaft 5-1 of the program control box. The rotating shaft 3-1 rotates, driving the connecting inner sleeve 3-6 to rotate. The rotation of the connecting inner sleeve 3-6 drives the rotating shaft 5-1 of the program control box to rotate, thereby realizing the switching of the program control box 5 circuit. In order to control the rotation angle of the connecting inner sleeve 3-6, a spring assembly 3-7 and a limiter on the connecting member 3-4 are also provided. One end of the spring assembly 3-7 is sleeved on the outside of the connecting inner sleeve 3-6, and the other end is fixed on the equipment bracket 1. The connecting member 3-4 is located on the rotating shaft 3-1 and close to the connecting inner sleeve 3-6. A limiter is provided on the connecting member 3-4. The limiter limits the rotation of the spring assembly 3-7, thereby limiting the rotation angle of the connecting inner sleeve 3-6.

[0051] Preferably, two of the limit members are symmetrically arranged, referring to Figure 7 The angle between the central axes of the two limit members is 90°, that is, the limit member can deflect 45° to the left and 45° to the right in the vertical direction of the spring assembly 3-7, so that the connecting inner sleeve 3-6 can rotate 90° and reciprocate within this 90°.

[0052] Preferably, the limiting member is configured as a limiting screw 3-5. It should be explained that the limiting member is not limited to the screw 3-5, but may also be other components, based on the ability to limit the spring assembly 3-7.

[0053] In one embodiment, referring to Figure 8 The mounting fixture 4 includes a base 4-2, a front support 4-1 and a rear support 4-3. The base 4-2 is connected to the equipment bracket 1. The front support 4-1 and the rear support 4-3 are vertically connected to the base 4-2. The program control box 5 is located between the front support 4-1 and the rear support 4-3 and is fixedly installed. The program control box rotating shaft 5-1 passes through the front support 4-1 and is connected to the rotating shaft assembly 3. The rear end of the program control box 5 is fixed to the rear support 4-3.

[0054] The embodiment provided by the present invention is mainly composed of an equipment bracket, a driving component, a rotating shaft component, and a product installation fixture, wherein the equipment bracket plays a supporting role, the driving chain component and the rotating shaft component are connected by the cooperation of screws and stops, the connecting inner sleeve is used to connect the rotating shaft component and the product to be tested, and the driving component provides power to drive the rotating shaft component to rotate, and the control of the program control box circuit switch is achieved by controlling the rotation angle, that is, by mechanically lifting the product, the lifting speed is stable and controllable, which can ensure the consistency of multiple test results of the same product, solve the problem of unsatisfactory results and low product qualification rate caused by uncontrollable manual test speed, and improve product test stability and test result reliability.

[0055] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be based on the protection scope of the claims.

Claims

1. A program control box circuit switch synchronization test device, characterized in that: include: Equipment stands, used to provide support; A driving assembly, used to provide power; the driving assembly comprises: a driving chain, a chain connecting block and a screw, the driving chain is connected to an external driving mechanism, the chain connecting block is fixedly connected to the outer ring of the driving chain, the screw is located on the side of the chain connecting block facing away from the driving chain, the screw is connected to the rotating shaft assembly, the circumferential reciprocating motion of the driving chain drives the screw to reciprocate along the moving direction of the driving chain, and the reciprocating motion of the screw drives the rotating shaft assembly to rotate; A rotating shaft assembly is connected to the driving assembly and rotated by the power provided by the driving assembly; the rotating shaft assembly is installed perpendicular to the moving direction of the driving chain, the rotating shaft assembly includes a rotating shaft and a shaft seat, and the rotating shaft is fixed to the equipment bracket through the shaft seat; a stopper is sleeved on the rotating shaft, and the screw of the driving assembly is inserted into the stopper, and the movement of the screw drives the stopper to rotate the rotating shaft; a connecting mechanism is also sleeved on the rotating shaft, and the connecting mechanism is located on the side away from the driving assembly, and the connecting mechanism is connected to the program control box; the connecting mechanism includes a connecting inner sleeve, a spring assembly and a connecting member, the connecting inner sleeve is located at the end of the rotating shaft close to the mounting fixture, and the inner side of the connecting inner sleeve is connected to the rotating shaft of the program control box; one end of the spring assembly is sleeved on the outer side of the connecting inner sleeve, and the other end is fixed to the equipment bracket; the connecting member is located on the rotating shaft and close to the connecting inner sleeve, and a limiting member is provided on the connecting member, and the limiting member is used to limit the rotation angle of the spring assembly and the connecting inner sleeve; An installation fixture, wherein a program control box is provided in the installation fixture, wherein the program control box is connected to the rotating shaft assembly, and the switch of the program control box circuit is controlled by the rotation of the rotating shaft assembly; The driving assembly, the rotating shaft assembly and the mounting fixture are sequentially arranged on the equipment bracket.

2. The program control box circuit switch synchronization test device according to claim 1, characterized in that: The blocking member is configured as a U-shaped groove, and the screw of the driving assembly is inserted into the groove of the U-shaped groove.

3. The program control box circuit switch synchronization test device according to claim 2, characterized in that: A stopper mounting seat is sleeved on the rotating shaft, and two through holes are arranged on the stopper mounting seat. The two through holes are symmetrically arranged with the rotating shaft as the symmetry axis, and the two side walls of the U-shaped groove are inserted into the through holes for fixed connection, and the screw is inserted into the open end of the U-shaped groove.

4. The program control box circuit switch synchronization test device according to claim 1, characterized in that: Two of the limiting members are symmetrically arranged, and the angle between the central axes of the two limiting members is 90°.

5. The program control box circuit switch synchronization test device according to claim 1, characterized in that: The limiting member is configured as a limiting screw.

6. The program control box circuit switch synchronization test device according to claim 1, characterized in that: The mounting fixture comprises a base, a front support and a rear support, wherein the base is connected to the equipment bracket, the program control box is located between the front support and the rear support and is fixedly installed, and the rotating shaft of the program control box passes through the front support and is connected to the rotating shaft assembly.

Citation Information

Patent Citations

  • Program control box circuit switch synchronism testing device

    CN217278799U