A printed product adhesion testing device
By using technical means such as vortex tubes, temperature control boxes and humidification nozzles in printed adhesion detection equipment, the problem of low detection efficiency in the existing technology is solved, and efficient and accurate adhesion detection of printed adhesion is achieved, which is suitable for continuous operation needs.
Patent Information
- Application Number
- CN202210417168.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-20
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2042-04-20
AI Technical Summary
In the prior art, the detection efficiency of printed materials is low and the lack of data processing leads to the lack of standards and low efficiency, which cannot meet the requirements of continuous operation.
A printed adhesion detection device including vortex tube, temperature control box, detection tank, conveyor belt and flip transfer mechanism is designed. The pressure plate is heated and cooled by hot air flow, and water vapor is sprayed out to humidify using a humidification nozzle to realize automatic timing and Quantitative judgment, reduce human operations, and improve detection accuracy.
It improves detection accuracy and efficiency, reduces labor costs, realizes continuous assembly line processing, avoids temperature errors and comparison errors, and ensures the accuracy of the detection results.
Smart Images

Figure CN114858701B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of printed matter detection, and in particular to a printed matter adhesion detection device. Background Art
[0002] During the production process of printed materials, the finished products need to be effectively tested before they can be used, and the test of the degree of adhesion on the surface of printed materials is an extremely important test. The existing detection method is usually manual detection, which detects the degree of adhesion by folding, pressing and then separating. Human judgment is dominant, and data processing is not realized, resulting in the lack of standards, thereby increasing the failure rate of detection. In addition, the efficiency of manual detection is high and the cost is high. Overall, it does not meet the requirements of continuous operation, so it is not applicable. The existing technology lacks effective detection equipment for the degree of adhesion of printed materials. Summary of the invention
[0003] The purpose of the present invention is to solve the problem of low detection efficiency and poor effect in the prior art, and to propose a printed product adhesion detection device.
[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a printed product adhesion detection device, comprising a detection platform, characterized in that a lifting slot is provided at the upper end of the detection platform, a lifting rod is fixed on the inner wall of the lifting slot, the upper end of the lifting rod is rotatably connected to the support plate, the side wall of the lifting rod is fixed with a turning box, the interior of the turning box is provided with a turning transfer mechanism for pushing the support plate to turn over, the side wall of the detection platform is embedded with a transposition motor, the output shaft of the transposition motor is fixed with a transposition shaft, the circumferential side wall of the transposition shaft is fixed with a plurality of connecting plates, the side wall of each connecting plate is fixed with a pressing plate, the side wall of the detection platform is fixed with two temperature control boxes, the back of the detection platform is fixed with an eddy current tube, the cold and hot air outlet pipes of the eddy current tube are respectively connected with a cold flow pipe and a hot flow pipe, the cold flow pipe and the hot flow pipe are respectively communicated with the inside of the two temperature control boxes, and the side walls of the two temperature control boxes are penetrated with sliding grooves;
[0005] A detection groove is provided on the side wall of the detection table, an acceleration groove connected to the inside of the detection groove is provided on the upper end of the detection table, a detection main shaft and a detection auxiliary shaft are rotatably connected to the inner wall of the detection groove, a detection motor is fixed to the inner bottom of the detection groove, the output shaft of the detection motor is fixed to the detection main shaft, a detection belt is jointly sleeved on the detection main shaft and the detection auxiliary shaft, a cleaning mechanism for cleaning the detection belt is provided inside the detection groove, a conveying table is fixed on the side wall of the detection table, a wet conveying mechanism is provided on the upper end of the conveying table, and a light-sensing opening and closing mechanism for automatic timing is provided on the upper end of the detection table.
[0006] Furthermore, the wet conveying mechanism includes a conveying main shaft and a conveying auxiliary shaft rotatably connected to the inner wall of the conveying platform, a conveying motor is fixed to the side wall of the conveying platform, the output shaft of the conveying motor is fixed to the conveying main shaft, the conveying main shaft and the conveying auxiliary shaft are jointly sleeved with a conveyor belt, and a plurality of humidifying nozzles are inserted through the side wall of the conveying platform, and the humidifying nozzles are connected to an external water pump.
[0007] Furthermore, the flip transfer mechanism includes a heat conductive block fixed to the inner wall of the flip box, a folded deformation strip is fixed to the bottom of the heat conductive block, a push plate is fixed to the bottom of the deformation strip, a button abutting against the bottom of the push plate is fixed to the inner bottom of the flip box, and a flip push rod is fixed to the inner bottom of the flip box.
[0008] Furthermore, the light-sensing opening and closing mechanism includes a starting light box fixed to the upper end of the detection platform, a starting resistor is embedded in the side wall of the detection platform, the starting light box corresponds to the position of the starting resistor, the upper end surface of the support plate is a mirror surface, a reflecting plate and an end light box are fixed to the inner bottom of the detection groove, and an end resistor is embedded in the side wall of the detection groove, the end resistor and the end light box correspond to each other and are respectively located on both sides of the reflecting plate, the starting resistor and the end resistor are connected to the timer opening and closing circuit of the peripheral device and are used to control the opening and closing of the timer of the peripheral device.
[0009] Furthermore, the inner walls of the two temperature-controlled boxes are rotatably connected to a pair of baffles via torsion springs, and a placement platform is fixed to the side walls of the detection platform and the conveying platform.
[0010] Furthermore, the cleaning mechanism comprises a bracket fixed to the bottom of the detection tank, a side wall of the bracket is rotatably connected to a cleaning roller, and an upper end of the cleaning roller abuts against a lower portion of the detection belt.
[0011] The present invention has the following advantages:
[0012] 1. The hot air flow of the vortex tube heats up the platen before testing to ensure the quality of testing, while the cold air flow cools down the platen after testing to restore the temperature of the platen, thus avoiding the continuous accumulation of heat on the platen surface during continuous processing, which leads to testing errors caused by different testing temperatures before and after, thus ensuring the quality of testing;
[0013] 2. The conveying motor drives the conveyor belt to transport the printed matter. During the process, the humidifying nozzle sprays water vapor to complete humidification, which improves the detection effect and can realize continuous assembly line processing. The running direction of the detection belt is opposite to the moving direction of the printed matter, thereby increasing the moving time of the printed matter and expanding the moving time data to avoid the increase of the comparison error caused by being too small. The time for the printed matter to move down can be recorded to judge whether the adhesion of the printed matter is qualified. The recorded data can be used to judge and quantify the results, so that the results are more accurate.
[0014] 3. Automatic transfer of printed materials is realized, which is convenient for subsequent quantitative judgment. It is more convenient overall and does not require additional manual operation, which reduces labor costs and improves detection efficiency. The timing process is completed automatically, there is no error caused by manual operation, the data is accurate, and the accuracy of equipment detection is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the front structure of a printed matter adhesion detection device proposed by the present invention;
[0016] Figure 2 This is a schematic diagram of the back structure of a printed matter adhesion detection device proposed by the present invention;
[0017] Figure 3 It is a partial sectional view of the axial side of a detection table in a printed product adhesion detection device proposed by the present invention;
[0018] Figure 4 A partial front cross-sectional view of a detection platform in a printed product adhesion detection device proposed by the present invention;
[0019] Figure 5 This is a front structural schematic diagram of a temperature control box part of a printed product adhesion detection device proposed by the present invention;
[0020] Figure 6 This is a schematic diagram of the back structure of a temperature control box part in a printed product adhesion detection device proposed by the present invention;
[0021] Figure 7 A half-section view of a temperature control box in a printed matter adhesion detection device proposed by the present invention;
[0022] Figure 8 The figure is a side sectional view of a turnover box part in a printed matter adhesion detection device proposed by the present invention.
[0023] In the figure: 1 detection platform, 2 lifting slot, 3 lifting rod, 4 support plate, 5 flip box, 6 transposition motor, 7 transposition shaft, 8 connecting plate, 9 pressure plate, 10 temperature control box, 11 vortex tube, 12 hot flow tube, 13 cold flow tube, 14 detection slot, 15 acceleration slot, 16 detection main shaft, 17 detection auxiliary shaft, 18 detection motor, 19 placement platform, 20 starting light box, 21 starting resistor, 22 heat conductive block, 23 deformation strip, 24 push plate, 25 button, 26 flip push rod, 27 reflection plate, 28 end light box, 29 end resistor, 30 conveying main shaft, 31 conveying auxiliary shaft, 32 conveying motor, 33 humidifying nozzle, 34 conveying platform, 35 conveying belt, 36 baffle, 37 bracket, 38 cleaning roller, 39 slide, 40 detection belt. DETAILED DESCRIPTION
[0024] Example
[0025] Reference Figure 1-7 A printed product adhesion detection device comprises a detection platform 1, a lifting slot 2 is provided at the upper end of the detection platform 1, a lifting rod 3 is fixed to the inner wall of the lifting slot 2, the upper end of the lifting rod 3 is rotatably connected to a support plate 4, a flip box 5 is fixed to the side wall of the lifting rod 3, and a flip transfer mechanism for pushing the support plate 4 to flip is arranged inside the flip box 5, a transposition motor 6 is embedded in the side wall of the detection platform 1, a transposition shaft 7 is fixed to the output shaft of the transposition motor 6, a plurality of connecting plates 8 are fixed to the circumferential side wall of the transposition shaft 7, a pressing plate 9 is fixed to the side wall of each connecting plate 8, two temperature control boxes 10 are fixed to the side wall of the detection platform 1, a vortex tube 11 is fixed to the back of the detection platform 1, and the vortex tube 11 is connected to an external air compressor and outputs air to the outside after starting. The cold and hot air flows are discharged, and the cold and hot air outlet pipes of the vortex tube 11 are respectively connected to the cold flow pipe 13 and the hot flow pipe 12, and the cold flow pipe 13 and the hot flow pipe 12 are respectively connected to the inside of the two temperature control boxes 10, and the side walls of the two temperature control boxes 10 are penetrated with a slide groove 39, and the slide groove 39 makes way for the connecting plate 8 to ensure that the pressing plate 9 can rotate smoothly and can enter the temperature control box 10 for temperature adjustment. The hot air flow of the vortex tube 11 heats up the pressing plate 9 before detection to ensure the detection quality, and the cold air flow cools down the pressing plate 9 after detection, so that the temperature of the pressing plate 9 is restored, avoiding the continuous accumulation and increase of heat on the surface of the pressing plate 9 during continuous processing, thereby causing detection errors caused by different detection temperatures before and after, and ensuring the detection quality;
[0026] A detection slot 14 is provided on the side wall of the detection table 1, an acceleration slot 15 connected to the inside of the detection slot 14 is provided on the upper end of the detection table 1, a detection main shaft 16 and a detection auxiliary shaft 17 are rotatably connected to the inner wall of the detection slot 14, a detection motor 18 is fixed to the inner bottom of the detection slot 14, the output shaft of the detection motor 18 is fixed to the detection main shaft 16, the detection main shaft 16 and the detection auxiliary shaft 17 are jointly sleeved with a detection belt 40, a cleaning mechanism for cleaning the detection belt 40 is provided inside the detection slot 14, a conveying platform 34 is fixed to the side wall of the detection table 1, a wet conveying mechanism is provided on the upper end of the conveying platform 34, and a light-sensing opening and closing mechanism for automatic timing is provided on the upper end of the detection table 1;
[0027] The wet conveying mechanism includes a conveying main shaft 30 and a conveying auxiliary shaft 31 which are rotatably connected to the inner wall of the conveying platform 34. A conveying motor 32 is fixed to the side wall of the conveying platform 34. The output shaft of the conveying motor 32 is fixed to the conveying main shaft 30. The conveying main shaft 30 and the conveying auxiliary shaft 31 are jointly sleeved with a conveying belt 35. A plurality of humidifying nozzles 33 are inserted through the side wall of the conveying platform 34. The humidifying nozzles 33 are connected to an external water pump. The conveying motor 32 drives the conveying belt 35 to operate and convey the printed matter. During the process, the humidifying nozzles 33 spray water vapor to complete humidification, thereby improving the detection effect and realizing continuous assembly line processing.
[0028] The inner walls of the two temperature control boxes 10 are connected with a pair of baffles 36 through torsion springs, and the side walls of the detection platform 1 and the conveying platform 34 are fixed with a placement platform 19; the printed matter after the detection will be moved to the placement platform 19 for easy picking and centralized processing, and the pair of baffles 36 are composed of two pieces, one long and one short, located at the upper and lower ends of the temperature control box 10, and the positions of the baffles 36 in the two temperature control boxes 10 are also different. The position of the longer piece does not hinder the rotation of the pressing plate 9, and at the same time increases the blockage of the temperature control box 10, thereby improving the temperature control efficiency, while the shorter piece is used for the rotation and transfer of the pressing plate 9, and at the same time realizes the timely discharge of the airflow outward;
[0029] When the adhesion test of printed products is required, the printed products to be tested are placed on the conveyor belt 35, and then the conveying motor 32 is started to drive the conveying main shaft 30 to rotate, thereby driving the conveyor belt 35 to move, so that the printed products can be smoothly transferred. During the transfer of the printed products along the conveyor belt 35, the humidifying nozzle 33 will be pumped by the external water pump to spray out atomized water vapor, thereby achieving a certain degree of wetting treatment on the surface of the printed products;
[0030] Then the printed matter will be transferred to the top of the support plate 4. At this time, the lifting rod 3 can be started to extend and push the support plate 4 upward, so as to realize the upward push of the printed matter. Before this, the vortex tube 11 is started, so as to transport the hot air flow to the temperature control box 10 through the heat flow tube 12, so that the pressing plate 9 located inside the temperature control box 10 is continuously heated by the hot air flow, so that the temperature of the pressing plate 9 is effectively increased. At the same time as the lifting rod 3 is started, the transposition motor 6 will also be started to drive the heated pressing plate 9 to move to the top of the lifting rod 3.
[0031] Therefore, after the printed matter moves up, the upper end of the printed matter will be pressed against the heated pressing plate 9, and the lower end will be pressed against the supporting plate 4, thereby realizing the pressing process of the printed matter, and performing the heating and pressing process. After a certain period of time, the equipment is reset, and the processed printed matter is placed in the acceleration slot 15, so that the printed matter is accelerated to fall above the detection belt 40. Since the printed matter has a certain speed when falling, it can move downward along the detection belt 40 with sufficient kinetic energy. The detection motor 18 can be started to drive the detection spindle 16 to rotate, so that the detection belt 40 rotates, and the running direction of the detection belt 40 is opposite to the moving direction of the printed matter, thereby increasing the moving time of the printed matter, so that the moving time data is expanded to avoid the increase of the contrast error due to being too small. Since the surface viscosity of the printed matter increases after hot pressing, the friction between the printed matter of different viscosities and the surface of the detection belt 40 is different, resulting in differences in the movement speed. Therefore, by recording the time when the printed matter moves down, it is possible to judge whether the adhesion of the printed matter is qualified. The recorded data is used for judgment and quantitative processing, so that the result is more accurate.
[0032] Reference Figure 8 The flip transfer mechanism includes a heat conducting block 22 fixed to the inner wall of the flip box 5, a folded deformation strip 23 is fixed to the bottom of the heat conducting block 22, a push plate 24 is fixed to the bottom of the deformation strip 23, a button 25 abutting against the bottom of the push plate 24 is fixed to the inner bottom of the flip box 5, a flip push rod 26 is fixed to the inner bottom of the flip box 5, the deformation strip 23 is made of memory metal, and will become a straight strip after reaching the transformation temperature, and automatically restore after the temperature drops, and the flip box 5 is located at the side wall of the upper part of the lifting rod 3, and maintains an abutment state with the bottom of the support plate 4;
[0033] During the process of heating and pressing the printed matter, the heat conductive block 22 will absorb the heat transferred from the upper part and transfer the heat to the deformation strip 23. After reaching the transformation temperature, the deformation strip 23 will be transformed into a straight strip, thereby extending as a whole, and then pushing the push plate 24 to move downward. After the push plate 24 moves downward, it will form a pressing start for the button 25, so that the flip push rod 26 is electrically started. Therefore, when the subsequent lifting rod 3 shrinks and resets, the flip push rod 26 can extend and push the support plate 4 to flip, so that the printed matter above the support plate 4 slides down under the action of gravity, and will slide into the acceleration slot 15, realizing the automatic transfer of the printed matter, facilitating the subsequent quantitative judgment, and being more convenient as a whole, without the need for additional manual operation, reducing labor costs and improving detection efficiency.
[0034] Reference Figure 1 and Figure 4 , the light-sensitive opening and closing mechanism includes a starting light box 20 fixed to the upper end of the detection platform 1, a starting resistor 21 is embedded in the side wall of the detection platform 1, and the starting light box 20 corresponds to the starting resistor 21 in position. The upper end surface of the support plate 4 is a mirror surface, and a reflecting plate 27 and a terminal light box 28 are fixed to the inner bottom of the detection slot 14. The side wall of the detection slot 14 is embedded with a terminal resistor 29, and the terminal resistor 29 corresponds to the terminal light box 28 in position and is respectively located on both sides of the reflecting plate 27. The starting resistor 21 and the terminal resistor 29 are connected to the timer opening and closing circuit of the external device and are used to control the opening and closing of the timer of the external device. Light emitters are provided inside the starting light box 20 and the terminal light box 28, and the starting resistor 21 and the terminal resistor 29 are both photoresistors. After receiving light, the resistance value will change, so the light can be blocked to realize timely equipment opening and closing. The controlled equipment includes the start of the lifting rod 3 and the transposition motor 6, and the stop of the lifting rod 3 and the transposition motor 6 can be achieved by a timing device, a simple delay switch, etc. can also be achieved, which will not be repeated here;
[0035] Since the upper end surface of the support plate 4 is a mirror, when the printed matter moves to the upper part of the support plate 4, the mirror will be blocked, resulting in failure of light reflection, so that the light emitted from the starting light box 20 cannot be received by the starting resistor 21, resulting in a decrease in the resistance value of the starting resistor 21, allowing the device to start. Therefore, when the printed matter reaches the detection position, the detection process is automatically started and the timing starts. When the printed matter leaves the detection belt 40 after inspection, the reflective plate 27 will be blocked, so that the light emitted from the end light box 28 cannot be reflected to the position of the end resistor 29, causing the timer to stop, so that the timing process is automatically completed, and there is no error caused by human operation. The data is accurate, which improves the accuracy of equipment detection. After the printed matter leaves, the light resumes smooth reflection, and the equipment will return to its initial state, which can realize continuous automatic detection and facilitate continuous assembly line operation.
[0036] Reference Figure 3-4 The cleaning mechanism includes a bracket 37 fixed to the bottom of the detection tank 14, and a cleaning roller 38 is rotatably connected to the side wall of the bracket 37, and the upper end of the cleaning roller 38 abuts against the lower part of the detection belt 40;
[0037] As the detection belt 40 rotates continuously, it will continuously come into frictional contact with the cleaning roller 38 at the bottom, so that the cleaning roller 38 can continuously rotate to absorb and wipe the impurities remaining on the surface of the detection belt 40, effectively cleaning the residue of the printed matter, thereby ensuring the effectiveness of the continuous operation of the detection belt 40.
Claims
1. A printed matter adhesion detection device, comprising a detection table (1), characterized in that: The upper end of the detection platform (1) is provided with a lifting groove (2), the inner wall of the lifting groove (2) is fixed with a lifting rod (3), the upper end of the lifting rod (3) is rotatably connected with a support plate (4), the side wall of the lifting rod (3) is fixed with a turning box (5), the inside of the turning box (5) is provided with a turning transfer mechanism for pushing the support plate (4) to turn over, the side wall of the detection platform (1) is embedded with a transposition motor (6), the output shaft of the transposition motor (6) is fixed with a transposition shaft (7), the circumferential side of the transposition shaft (7) is provided with a turning transfer mechanism for pushing the support plate (4) to turn over, A plurality of connecting plates (8) are fixed to the wall, and a pressing plate (9) is fixed to the side wall of each connecting plate (8); two temperature control boxes (10) are fixed to the side wall of the detection platform (1); a vortex tube (11) is fixed to the back of the detection platform (1); the cold and hot air outlet pipes of the vortex tube (11) are respectively connected to a cold flow pipe (13) and a hot flow pipe (12); the cold flow pipe (13) and the hot flow pipe (12) are respectively connected to the inside of the two temperature control boxes (10); and a slide groove (39) is provided through the side walls of the two temperature control boxes (10); The side wall of the detection platform (1) is provided with a detection groove (14), the upper end of the detection platform (1) is provided with an acceleration groove (15) connected to the inside of the detection groove (14), the inner wall of the detection groove (14) is rotatably connected with a detection main shaft (16) and a detection auxiliary shaft (17), the inner bottom of the detection groove (14) is fixed with a detection motor (18), the output shaft of the detection motor (18) is fixed to the detection main shaft (16), the detection main shaft (16) and the detection auxiliary shaft (17) are jointly sleeved with a detection belt (40), the inside of the detection groove (14) is provided with a cleaning mechanism for cleaning the detection belt (40), the side wall of the detection platform (1) is fixed with a conveying platform (34), the upper end of the conveying platform (34) is provided with a wet conveying mechanism, and the upper end of the detection platform (1) is provided with a light-sensing opening and closing mechanism for automatic timing.
2. A printed matter adhesion detection device according to claim 1, characterized in that: The wet conveying mechanism comprises a conveying main shaft (30) and a conveying auxiliary shaft (31) which are rotatably connected to the inner wall of a conveying platform (34); a conveying motor (32) is fixed to the side wall of the conveying platform (34); the output shaft of the conveying motor (32) is fixed to the conveying main shaft (30); the conveying main shaft (30) and the conveying auxiliary shaft (31) are jointly sleeved with a conveying belt (35); a plurality of humidifying nozzles (33) are inserted through the side wall of the conveying platform (34); and the humidifying nozzles (33) are connected to an external water pump.
3. A printed matter adhesion detection device according to claim 1, characterized in that: The flip transfer mechanism comprises a heat conducting block (22) fixed to the inner wall of the flip box (5), a folded deformation strip (23) is fixed to the bottom of the heat conducting block (22), a push plate (24) is fixed to the bottom of the deformation strip (23), a button (25) abutting against the bottom of the push plate (24) is fixed to the inner bottom of the flip box (5), and a flip push rod (26) is fixed to the inner bottom of the flip box (5).
4. A printed matter adhesion detection device according to claim 1, characterized in that: The light-sensitive opening and closing mechanism comprises a starting light box (20) fixed to the upper end of the detection platform (1); a starting resistor (21) is embedded in the side wall of the detection platform (1); the starting light box (20) and the starting resistor (21) correspond in position; the upper end surface of the support plate (4) is a mirror surface; a reflecting plate (27) and a terminal light box (28) are fixed to the inner bottom of the detection slot (14); a terminal resistor (29) is embedded in the side wall of the detection slot (14); the terminal resistor (29) and the terminal light box (28) correspond in position and are respectively located on both sides of the reflecting plate (27); the starting resistor (21) and the terminal resistor (29) are connected to the timer opening and closing circuit of the peripheral device and are used to control the opening and closing of the timer of the peripheral device.
5. The printed matter adhesion detection device according to claim 1, characterized in that: The inner walls of the two temperature control boxes (10) are rotatably connected to a pair of baffles (36) via torsion springs, and a placement platform (19) is fixed to the side walls of the detection platform (1) and the conveying platform (34).
6. The printed matter adhesion detection device according to claim 1, characterized in that: The cleaning mechanism comprises a bracket (37) fixed to the bottom of the detection slot (14); a side wall of the bracket (37) is rotatably connected to a cleaning roller (38); the upper end of the cleaning roller (38) abuts against the lower part of the detection belt (40).
Citation Information
Patent Citations
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