Semi-automatic ultrasonic roll welding machine
By introducing a slide plate device and positioning edge-retaining structure into an ultrasonic roller welding machine, the precise position control of the pole ear and the base material is achieved, and the problem of welding inconsistency in the existing technology is solved. It is suitable for small-batch trial production and laboratory verification. Improves welding quality and efficiency.
Patent Information
- Application Number
- CN202410235386.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2044-03-01
AI Technical Summary
The existing ultrasonic roller welding devices are not suitable for small batch trial production and laboratory verification, and are difficult to adapt to changes in new processes, new specifications and materials, and the welding quality is inconsistent.
A semi-automatic ultrasonic rolling welding machine is designed, using a slide plate device and a positioning edge-retaining structure. By manually controlling the positional relationship between the pole ear and the base material, welding of different specifications of materials is realized, and precisely positioned with movable pressure plate and clamp device. and lock to ensure welding quality.
It has achieved the collection of test data for a variety of new processes, specifications and materials, improved weld consistency and welding efficiency, and is suitable for small batch trial production and laboratory verification.
Smart Images

Figure CN118060697B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to a semi-automatic ultrasonic rolling welding machine, belonging to the field of ultrasonic welding. Background Art
[0002] At present, new energy batteries have been widely used in many industries such as automobiles, mobile phones and household appliances. On the basis of continuous improvement and innovation of battery performance, a large number of multi-type experiments and tests are needed before mass production to prove its technical feasibility. The key process of the existing preparation and testing of battery packs is to weld the tabs to the base material, and the commonly used welding method is ultrasonic roll welding.
[0003] As shown in the following prior published patent application, application number CN202111650763.7, titled Ultrasonic Welding Device and Welding Method, the solution is that the ultrasonic welding device includes an ultrasonic triple group, a bottom mold assembly, a first posture adjustment assembly, and a second posture adjustment assembly. The ultrasonic triple group includes a transducer, an amplitude modulator, and a roll welding head. The bottom mold assembly and the roll welding head are arranged opposite to each other, and the bottom mold assembly and the roll welding head define a welding station in the welding device. The first posture adjustment assembly is connected to the ultrasonic triple group in a transmission manner to adjust the height and level of the roll welding head. The second posture adjustment assembly is connected to the bottom mold assembly in a transmission manner to adjust the level of the bottom mold assembly. By ensuring the parallelism between the roll welding head and the bottom mold assembly, the deviation phenomenon that occurs when the plate and foil are aligned is reduced. The above-mentioned rolling welding device of the prior art belongs to the assembly line production equipment of industrialized products, which implements continuous mass production under the premise that the process and preparation specifications are relatively fixed, so it is not suitable for the small batch trial production stage and laboratory verification process required for making batteries with different new processes, new specifications and materials.
[0004] In order to continuously improve the verification efficiency of technological innovation results and lay a solid foundation for subsequent batch continuous production, it is necessary to adopt equivalent continuous production in advance and repeatedly test the preparation of various base materials and tabs to verify the technical level that can be achieved in subsequent conversion to mass production.
[0005] In view of this, this patent application is proposed. Summary of the invention
[0006] In order to solve the above problems, the present application proposes a new type of semi-automatic ultrasonic rolling welding machine, which aims to implement rolling welding of the tab and the base material based on manual control and operation, and effectively implement the positioning and locking of the components before welding, so as to adjust the position relationship between the tab and the base material accordingly according to the changes in new processes, new specifications and materials, and meet the small-batch trial production needs of new energy batteries in the process research and development stage.
[0007] To achieve the above design purpose, the semi-automatic ultrasonic seam welding machine includes a support frame, a device part for providing external power supply and power control is arranged at the bottom of the support frame, a bottom plate is installed on the top of the device part, and a bottom mold device and a seam welding device are vertically stacked on the bottom plate. The difference from the prior art is that a slide device is arranged on the bottom plate for carrying the pole ear and the base material, and moving the two back and forth in the horizontal direction to the vertical direction between the bottom mold device and the seam welding device for seam welding operation; the slide device includes a slide bracket installed and fixed on the bottom plate, and a sliding plate is arranged on the slide bracket for reciprocating in the horizontal direction by a driving device; two groups of first positioning ribs and second positioning ribs with the same structure and symmetrically arranged along the longitudinal center line of the sliding plate are arranged in the longitudinal direction of the sliding plate, and a base material placement plate for placing the base material, a pole ear placement plate for placing the pole ear, and two groups of front positioning members arranged oppositely are arranged between the first positioning rib and the second positioning rib in the transverse direction.
[0008] Furthermore, movable pressure plates and clamping devices for vertically positioning and pressing the tabs, and movable baffles and base material pressure plate devices for horizontally and longitudinally positioning and vertically pressing the base material are provided on both lateral sides of the first positioning rib.
[0009] Furthermore, the first positioning baffle includes a first pole lug baffle arranged in the longitudinal direction and used to position the longitudinal edge of the parent material when placing the parent material, and the first pole lug baffle is used to cooperate with the movable baffle bar and the movable pressure plate to position the parent material and the pole lug; the longitudinal ends of the first pole lug baffle are respectively fixedly connected to a group of baffle fixed edges, and the outer edge of each group of baffle fixed edges abuts against the inner edge of a group of positioning baffle bars fixedly installed on the sliding plate; a group of adjustment blocks are respectively arranged on the lateral sides of each group of baffle fixed edges, and each group of adjustment blocks is connected to a group of adjustment screws and nut groups through internal and external threads.
[0010] Furthermore, a plurality of first concave through grooves are arranged on the inner side edge of the first tab baffle.
[0011] Furthermore, the movable baffle has two or more different transverse dimensions, and the movable baffle is a regular rectangular quadrangular prism.
[0012] Furthermore, the movable pressing plate has an L-shaped, full-length, bent overall structure.
[0013] Furthermore, the base material pressure plate device is arranged on the inner side of the first positioning rib, and includes a group of mounting frames arranged along the longitudinal direction, on which a group of clamping screws and nut groups are connected through internal and external threads, and the screw ends of each group of clamping screws and nut groups are vertically fixedly connected to a group of base material pressure plates; when the clamping screws and nut groups are manually rotated, the base material pressure plate vertically presses downward or releases the base material upward.
[0014] Furthermore, the clamp device is arranged on the outer side of the first positioning rib, and includes a clamp mounting plate installed and fixed on the sliding plate 1, on which a plurality of groups of clamps are arranged along the longitudinal direction of the sliding plate, and the working ends of each group of clamps are facing the inner side of the first positioning rib.
[0015] Furthermore, the bottom mold device includes a group of sliding guide rails fixedly mounted on the bottom plate, the mounting plate is meshedly connected to the sliding guide rails through the bottom mold slider at its bottom, a lifting drive assembly is installed on the mounting plate, and the output end of the lifting drive assembly is driven and connected to the bottom mold through a pressure detection assembly; a fixed stopper is fixedly mounted on the bottom plate and on one side of the mounting plate, and one end of the positioning shaft is connected to the other side of the mounting plate along its running direction, and the other end of the positioning shaft is fixedly connected to the working end of the fixed clamp.
[0016] Furthermore, the welding machine device includes a supporting frame, on which a clamping guide rail for guiding, connecting and positioning the welding machine bracket is arranged, the welding machine is installed at the bottom of the welding machine bracket, and the welding head is located at the center of the welding machine; a screw lifting assembly vertically connected to the top of the welding machine bracket is arranged on the supporting frame, and the manual wheel and wheel axle assembly is connected to the screw lifting assembly through a synchronous belt and a synchronous pulley assembly; under manual control, the screw lifting assembly drives the welding machine bracket to slide vertically back and forth along the clamping guide rails on both sides, thereby adjusting the vertical spacing of the welding head relative to the bottom mold and keeping the two in a relatively horizontal position.
[0017] In summary, the semi-automatic ultrasonic seam welding machine has the following advantages:
[0018] 1. This application is applicable to the small batch trial production and laboratory verification stage. It provides test data of various new processes, specifications and materials on the basis of equivalent continuous welding production, so as to simulate the technical level that can be achieved in subsequent mass production and provide verification results.
[0019] 2. The mature ultrasonic roll welding assembly used in this application has the ability to adjust before welding for a variety of base materials and tab specifications, and has high positioning accuracy, which is conducive to improving the quality and efficiency of ultrasonic roll welding.
[0020] 3. The positioning and locking structure design proposed in this application helps to significantly improve the consistency of the weld, can be applied to a variety of trial production and experimental occasions, and has strong generality. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present application will now be further described with reference to the following drawings;
[0022] Figure 1 It is an overall schematic diagram of the semi-automatic ultrasonic seam welding machine described in the present application;
[0023] Figure 2It is a schematic diagram of the structure and positioning of the bottom mold device and the roll welding device;
[0024] Figure 3 is a schematic diagram of the structure of the skateboard device;
[0025] Figure 3-1 yes Figure 3 a top view of the structure shown;
[0026] Figure 3-2 yes Figure 3-1 The enlarged schematic diagram of the middle part I;
[0027] Figure 4 It is a schematic diagram of the structure of the first positioning rib and the second positioning rib;
[0028] Figure 5 It is a schematic diagram of the structure and positioning of the movable baffle and the pressure plate device;
[0029] Figure 6 It is a schematic diagram of the structure of the clamp device and the movable pressure plate;
[0030] Figure 6-1 It is a schematic diagram of the clamp device pressing the movable pressure plate;
[0031] Figure 7 is a schematic diagram of the structure of the driving device;
[0032] Figure 8 It is a structural schematic diagram of the bottom mold device;
[0033] Fig. 9 It is a structural schematic diagram of a roll welding device; DETAILED DESCRIPTION
[0034] In order to make the technical problems, technical solutions and beneficial effects to be solved by the embodiments of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. The following embodiments will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form.
[0035] Embodiment 1, as Figures 1 to 9 As shown, the semi-automatic ultrasonic seam welding machine described in the present application includes a support frame 11, at the bottom of the support frame 11 is provided with an equipment part 12 for providing external power supply and power control, at the top of the equipment part 12 is installed a base plate 10, on the base plate 10 is vertically stacked bottom mold device 8 and seam welding device 9.
[0036] The difference from the prior art is that a slide plate device 13 is provided on the bottom plate 10 for carrying the tab 17 and the base material 16 and reciprocating the two in the horizontal direction to between the bottom mold device 8 and the roll welding device 9 in the vertical direction for the roll welding operation;
[0037] The skateboard device 13 comprises a skateboard bracket 14 mounted and fixed on the bottom plate 10, and a sliding plate 1 is arranged on the skateboard bracket 14 and reciprocates in the horizontal direction through the driving device 7;
[0038] Two sets of first positioning ribs 2-1 and second positioning ribs 2-2 with the same structure and symmetrically arranged along the longitudinal center line of the sliding plate 1 are arranged in the longitudinal direction of the sliding plate 1, and a base material placement plate 19 for placing the base material 16 and a tab placement plate 18 for placing the tab 17 are arranged between the first positioning ribs 2-1 and the second positioning ribs 2-2 in the transverse direction, as well as two sets of front positioning members 20 arranged opposite to each other;
[0039] The first positioning rib 2-1 is used to provide manual positioning of the pole lug 17 along the longitudinal direction when the first pole lug 17 is welded on one side of the base material 16; the second positioning rib 2-2 is used to provide manual positioning of the base material 16 along the longitudinal direction when the second pole lug 17 is welded on the other side of the base material 16;
[0040] The first positioning rib 2-1 is provided with movable pressure plates 4 and clamping devices 5 for vertically positioning and pressing the pole ear 17, and movable baffles 3 and base material pressure plate devices 6 for horizontally and longitudinally positioning and vertically pressing the base material 16 on its two lateral sides.
[0041] The first positioning rib 2-1 includes a first tab baffle 2-11 arranged in the longitudinal direction and used to position the longitudinal edge of the parent material 16 when placing the parent material 16. The first tab baffle 2-11 is used to cooperate with the movable baffle 3 and the movable pressure plate 4 to position the parent material 16 and the tab 17.
[0042] The longitudinal ends of the first tab baffle 2-11 are respectively fixedly connected to a group of baffle fixing edges 2-12, and the outer side edges of each group of baffle fixing edges 2-12 abut against the inner side edges of a group of positioning baffles 2-14 fixedly mounted on the sliding plate 1;
[0043] A set of adjustment blocks 2-13 are respectively arranged on both lateral sides of each set of baffle fixing edges 2-12, and each set of adjustment blocks 2-13 is connected with a set of adjustment screws and nuts 2-14 through internal and external threads;
[0044] The above-mentioned first positioning rib 2-1 has a lateral position adjustment function. The two groups of adjustment blocks 2-13 arranged on the lateral sides of the baffle fixing edge 2-12 enable the first positioning rib 2-1 to have a position adjustment range in two directions in the lateral direction, thereby adjusting the lateral spacing between the first positioning rib 2-1 and the second positioning rib 2-2, thereby realizing the roll welding processing and preparation of at least two groups of base materials 16 and pole ears 17 of specified sizes.
[0045] Specifically, when producing plates of the same specification and size, the first positioning rib 2-1 and the second positioning rib 2-2 are fixed and kept at a constant distance to ensure that the width of the plate after welding the parent material 16 and the tab 17 are the same, and maintain good consistency;
[0046] When it is necessary to replace the production of plates of different specifications, according to the actual situation of size processing or reduction, select a group of adjustment blocks 2-13 on the lateral side of the baffle fixing edge 2-12, and rotate the screws of the adjusting screw and nut group 2-14 to push the baffle fixing edge 2-12 to slide along the inner side of the positioning baffle 2-14, thereby driving the first pole ear baffle 2-11 to slide from one side to the other in the lateral direction; during the adjustment process, the positioning baffle 2-14 provides guidance and regulation of the sliding trajectory in the lateral direction, thereby ensuring that the adjusted first pole ear baffle 2-11 always remains parallel to the welding head 9-1 of the rolling welding device 9.
[0047] Furthermore, in order to facilitate the operator to observe the accuracy of the first tab baffle 2-11 in locating the tab 17, a plurality of concave first through grooves 2-16 are provided on the inner side of the first tab baffle 2-11. When the outer side of the tab 17 abuts against the inner side of the first tab baffle 2-11, the operator can observe whether the above positioning of the two is accurate through the first through grooves 2-16.
[0048] The second positioning rib 2-2 includes a second tab baffle 2-21 arranged in the longitudinal direction and used to position the longitudinal edge of the parent material 16 when placing the parent material 16;
[0049] The longitudinal ends of the second tab baffle 2-21 are respectively fixedly connected to a group of baffle fixing edges 2-12, and the outer side of each group of baffle fixing edges 2-12 abuts against the inner side edge of a group of positioning baffles 2-14 fixedly mounted on the sliding plate 1;
[0050] A set of adjustment blocks 2-13 are respectively arranged on both lateral sides of each set of baffle fixing edges 2-12, and each set of adjustment blocks 2-13 is connected with a set of adjustment screws and nuts 2-14 through internal and external threads;
[0051] The second positioning baffle 2-2 has the same lateral position adjustment means as the above-mentioned first positioning baffle 2-1. Specifically, according to the actual situation of size processing or reduction, a group of adjustment blocks 2-13 are selected on the lateral side of the baffle fixing edge 2-12. By rotating the screws of the adjusting screw and nut group 2-14, the baffle fixing edge 2-12 is pushed to slide along the inner side edge of the positioning baffle 2-14, thereby driving the second pole ear baffle 2-21 to slide from one side to the other in the lateral direction.
[0052] Furthermore, in order to facilitate the operator to observe the accuracy of the second tab baffle 2-21 positioning the base material 16, a concave second through groove 2-26 is provided on the inner side of the second tab baffle 2-21. When the outer side of the base material 16 abuts against the inner side of the second tab baffle 2-21, the operator can observe whether the positioning of the two is accurate through the second through groove 2-26, and then perform the roll welding operation of the second tab 17 and the base material 16.
[0053] The movable baffle 3 has two or more different transverse dimensions, so that the corresponding movable baffle 3 can be replaced in accordance with the production adjustment of the plate specifications. The movable baffle 3 has a regular rectangular quadrangular prism overall structure.
[0054] The movable pressing plate 4 has an L-shaped, full-length, bent integral structure.
[0055] The mother material pressure plate device 6 is arranged on the inner side of the first positioning rib 2-1, and includes a group of mounting frames 6-1 arranged along the longitudinal direction, and a group of clamping screws and nut groups 6-2 are connected through internal and external threads on the mounting frames 6-1, and the screw ends of each group of clamping screws and nut groups 6-2 are vertically fixedly connected to a group of mother material pressure plates 6-3; when the clamping screws and nut groups 6-2 are manually rotated, the mother material pressure plates 6-3 vertically press downward or release the mother material 16 upward.
[0056] Furthermore, an array of guide shafts 6-4 is fixedly arranged on the sliding plate 1, and each group of guide shafts 6-4 is vertically connected to the mounting frame 6-1 and the mother material pressure plate 6-3; when the rotating compression screw and nut group 6-2 is used to vertically drive the mother material pressure plate 6-3, the guide shaft 6-4 provides auxiliary guidance during the lifting and lowering process of the mother material pressure plate 6-3.
[0057] On the inner side of the first positioning rib 2-1, the movable baffle 3 and the base material pressing plate device 6 cooperate to implement the positioning and pressing and fixing of the base material 16. Specifically, firstly, according to the specifications and dimensions of the produced plate, a suitable movable baffle 3 is selected and placed on the pole ear plate 18, and the position of the movable baffle 3 is adjusted so that its outer side in the horizontal direction is against the inner side of the first pole ear baffle 2-11; then, the base material 16 is placed on the base material plate 19, and the position of the base material 16 is adjusted so that its outer side in the horizontal direction is against the inner side of the movable baffle 3, and at the same time, one side end of the base material 16 in the longitudinal direction is against a group of front positioning parts 20, so that the overall position of the base material 16 can be determined and successfully positioned; finally, the base material pressing plate device 6 is adjusted, and the base material 16 is vertically pressed by the base material pressing plate 6-3 to complete the locking of the base material 16.
[0058] The clamp device 5 is arranged on the outer side of the first positioning rib 2-1, and comprises a clamp mounting plate 5-2 fixed on the sliding plate 1, and a plurality of clamps 5-1 are arranged on the clamp mounting plate 5-2 along the longitudinal direction of the sliding plate 1, and the working end of each group of clamps 5-1 faces the inner side of the first positioning rib 2-1;
[0059] On the inner side of the first positioning rib 2-1, the movable pressing plate 4 and the clamp device 5 cooperate to implement the positioning and pressing and fixing of the pole lug 17. Specifically, first open the working ends of all clamps 5-1; secondly, place the pole lug 17 on the pole lug placement plate 18, adjust the outer side of the pole lug 17 in the horizontal direction to abut against the inner side of the first pole lug baffle 2-11, and at this time, the inner side of the pole lug 17 in the horizontal direction abuts against the outer side of the above-mentioned parent material pressing plate 6-3, thereby completing the preliminary positioning of the pole lug 17; then, press the pole lug 17 vertically with the movable pressing plate 4, and the L-shaped bending part of the movable pressing plate 4 vertically presses the first pole lug baffle 2-11; finally, close the working ends of all clamps 5-1 to press and lock the movable pressing plate 4 in the gravity direction, thereby achieving the pressing of the pole lug 17. At this time, a certain gap is left between the inner edge of the movable pressure plate 4 and the outer edge of the above-mentioned base material pressure plate 6-3. When the subsequent rolling welding operation is performed, the welding head 9-1 of the welding machine device 9 moves along the gap to weld the vertically overlapping part of the pole ear 17 and the base material 16.
[0060] Furthermore, an array of magnet units 21 arranged in a matrix is provided on the tab placement plate 18 . When the tab 17 is placed on the tab placement plate 18 , the tab 17 is magnetically adsorbed by the magnet unit 21 to provide preliminary adsorption and auxiliary positioning.
[0061] The driving device 7 comprises a driving motor 7-1 and a set of slide rails 7-6 fixedly mounted on the slide bracket 14, and a driving wheel group 7-2 and a driven wheel group 7-3 which are axially arranged and rotatable. The output end of the driving motor 7-1 is drivingly connected to the driving wheel group 7-2. A synchronous belt 7-3 is wound in a closed loop between the driving wheel group 7-2 and the driven wheel group 7-3. The synchronous belt 7-3 is sleeved and fixedly connected to a belt connector 7-4 mounted on the sliding plate 1. At the same time, a slider which is meshed and connected to the slide rail 7-6 is provided at the bottom of the sliding plate 1 (due to Figure 7 viewing angle and not shown).
[0062] Driven by the driving motor 7-1, the synchronous belt 7-3 drives the sliding plate 1 as a whole to reciprocate in the longitudinal direction through the belt connector 7-4, so as to send the vertically overlapping part of the pole ear 17 and the base material 16 after the above-mentioned positioning and compression locking to the rolling welding device 9 and the bottom mold device 8 for welding.
[0063] Furthermore, an array of photoelectric detection switch components can be provided on the skateboard bracket 14 to dynamically detect and feedback the distance and speed of the sliding plate 1 driven by the driving device 7, so as to know the real-time position of the vertical overlap of the pole ear 17 and the base material 16 relative to the roll welding device 9, so as to facilitate the overall control of the implementation of the roll welding process.
[0064] The bottom mold device 8 comprises a set of sliding guide rails 8-4 fixedly mounted on the bottom plate 10, the mounting plate 8-3 is meshedly connected to the sliding guide rails 8-4 through the bottom mold slider 8-8 at the bottom thereof, a lifting drive assembly 8-2 is mounted on the mounting plate 8-3, and the output end of the lifting drive assembly 8-2 is driven and connected to the bottom mold 8-1 through the pressure detection assembly 8-5;
[0065] A fixed stopper 8-6 is fixedly mounted on one side of the mounting plate 8-3 on the bottom plate 10, and one end of a positioning shaft 8-9 is connected along the running direction of the other side of the mounting plate 8-3, and the other end of the positioning shaft 8-9 is fixedly connected to the working end of the fixed clamp 8-7.
[0066] During welding, the pressure detection component 8-5 detects in real time the pressure value exerted on the bottom mold 8-1 due to contact with the base material 16, and feeds back the pressure value to the PLC to dynamically adjust the driving force output by the lifting drive component 8-2, thereby stably providing the pressure required for welding and effectively protecting the bottom mold 8-1, the base material 16 and the tab 17 from damage due to excessive pressure.
[0067] According to the process requirements of the size and specifications of the plate production, during the process of selecting and adjusting the appropriate bottom mold 8-1, the fixed block 8-6 is used to limit the installation device from the far end, and the fixed clamp 8-7 is used to position and press and lock the installation plate 8-3. During welding, the position of the installation plate 8-3 is relatively fixed; when the bottom mold 8-1 needs to be replaced, the fixed clamp 8-7 is first opened to release the installation plate 8-3, and it is pulled out along the sliding guide rail 8-4. After the bottom mold 8-1 is replaced, it is pushed back to the fixed block 8-6 and re-locked by the fixed clamp 8-7.
[0068] The welding device 9 comprises a support frame 9-2, on which a clamping guide rail 9-5 for guiding, connecting and positioning a welding machine bracket 9-6 is arranged, a welding machine 9-10 is installed at the bottom of the welding machine bracket 9-6, and a welding head 9-1 is located at the center of the welding machine 9-10;
[0069] A screw lifting assembly 9-3 is provided on the support frame 9-2 and is vertically connected to the top of the welding machine bracket 9-6. The manual wheel and axle assembly 9-4 is connected to the screw lifting assembly 9-3 through a synchronous belt and a synchronous pulley assembly 9-11. Under manual control, the screw lifting assembly 9-3 drives the welding machine bracket 9-6 to slide back and forth vertically along the clamping guide rails 9-5 on both sides, thereby adjusting the vertical spacing of the welding head 9-1 relative to the bottom mold 8-1 and keeping the two in a relatively horizontal position.
[0070] Furthermore, welding head adjustment screws 9-7 and detection tables 9-8 are respectively installed on the lateral sides of the welding machine bracket 9-6, so that the positions of the two side ends can be manually adjusted when the welding machine 9-10 is connected to the bottom of the welding machine bracket 9-6, thereby controlling the welding machine bracket 9-6 to remain relatively parallel to the above-mentioned sliding plate 1. The position accuracy of the welding machine bracket 9-6 can be fine-tuned by the welding head adjustment screws 9-7 to within 0.02mm.
[0071] Further, multiple sets of bearings 9-61 and welding machine adjustment screws 9-62 are symmetrically arranged on both sides of the bottom of the welding machine bracket 9-6, and the welding machine 9-10 is pushed in along the bearings 9-61 and fixed to the bottom of the welding machine bracket 9-6, and the welding machine adjustment screws 9-62 are against the lateral sides of the welding machine 9-10. When installing or replacing the welding machine 9-10, the bearings 9-61 provide a guide for pushing the welding machine 9-10 from one side, and the welding machine adjustment screws 9-62 are used to fine-tune the welding machine 9-10 and the sliding plate 1 to maintain vertical parallelism.
[0072] During welding, driven by the lifting drive assembly 8-2, the bottom mold 8-1 and the welding head 9-1 jointly press the pole ear 17 and the base material 16, and the welding head 9-1 moves between the inner side of the movable pressure plate 4 and the outer side of the base material pressure plate 6-3 to complete the rolling welding operation.
[0073] The above contents and the embodiments given in the accompanying drawings are only preferred solutions for achieving the purpose of the present invention. Those skilled in the art can be inspired by this and directly deduce other alternative structures that conform to the design concept of the present invention. Other structural features obtained thereby should also belong to the scope of the solution described in the present invention.
Claims
1. A semi-automatic ultrasonic seam welding machine, comprising a support frame, a device part for providing external power supply and power control is arranged at the bottom of the support frame, a bottom plate is installed on the top of the device part, a bottom mold device and a seam welding device are vertically stacked on the bottom plate, and the characteristics are: A slide plate device is provided on the bottom plate for carrying the tab and the base material and reciprocating the two in the horizontal direction to between the bottom mold device and the roll welding device in the vertical direction for the roll welding operation; The skateboard device comprises a skateboard bracket fixed on the bottom plate, on which a sliding plate is arranged to reciprocate in a horizontal direction through a driving device; Two groups of first positioning ribs and second positioning ribs with the same structure and symmetrically arranged along the longitudinal center line of the sliding plate are arranged in the longitudinal direction of the sliding plate, and a base material placement plate for placing base materials, a tab placement plate for placing tabs, and two groups of front positioning members arranged opposite to each other are arranged between the first positioning ribs and the second positioning ribs in the transverse direction. On both lateral sides of the first positioning rib are provided a movable pressing plate and clamp device for vertically positioning and pressing the pole lug, and a movable stopper and a base material pressing plate device for horizontally and longitudinally positioning and vertically pressing the base material; The first positioning rib includes a first tab baffle arranged in the longitudinal direction and used to position the longitudinal edge of the parent material when placing the parent material. The first tab baffle is used to cooperate with the movable baffle bar and the movable pressure plate to position the parent material and the tab. The longitudinal ends of the first tab baffle are respectively fixedly connected to a group of baffle fixing edges, and the outer side edge of each group of baffle fixing edges abuts against the inner side edge of a group of positioning baffles fixedly mounted on the sliding plate; A group of adjustment blocks are respectively arranged on the transverse sides of each group of baffle fixing edges, and each group of adjustment blocks is connected with a group of adjustment screws and nuts through internal and external threads.
2. The semi-automatic ultrasonic seam welding machine according to claim 1, characterized in that: A plurality of first concave through grooves are arranged on the inner side of the first tab baffle.
3. The semi-automatic ultrasonic seam welding machine according to claim 1, characterized in that: The movable baffle has two or more different transverse dimensions, and the movable baffle is a regular rectangular quadrangular prism.
4. The semi-automatic ultrasonic seam welding machine according to claim 1, characterized in that: The movable pressing plate has an L-shaped, full-length, bent integral structure.
5. The semi-automatic ultrasonic seam welding machine according to claim 1, characterized in that: The mother material pressure plate device is arranged on the inner side of the first positioning rib, and includes a group of mounting frames arranged along the longitudinal direction, on which a group of clamping screws and nut groups are connected through internal and external threads, and the screw ends of each group of clamping screws and nut groups are vertically fixedly connected to a group of mother material pressure plates; when the clamping screws and nut groups are manually rotated, the mother material pressure plate vertically presses the mother material downward or releases it upward.
6. The semi-automatic ultrasonic seam welding machine according to claim 1, characterized in that: The clamp device is arranged on the outside of the first positioning rib, and includes a clamp mounting plate fixed on the sliding plate 1. On the clamp mounting plate, a plurality of clamps are arranged along the longitudinal direction of the sliding plate, and the working end of each group of clamps faces the inside of the first positioning rib.
7. The semi-automatic ultrasonic seam welding machine according to claim 1, characterized in that: The bottom mold device comprises a set of sliding guide rails fixedly mounted on the bottom plate, the mounting plate is meshedly connected to the sliding guide rails through the bottom mold slider at the bottom thereof, a lifting drive assembly is mounted on the mounting plate, and the output end of the lifting drive assembly is driven and connected to the bottom mold through the pressure detection assembly; A fixed stopper is fixedly installed on one side of the bottom plate and the mounting plate, and one end of the positioning shaft is connected along the running direction of the other side of the mounting plate, and the other end of the positioning shaft is fixedly connected to the working end of the fixed clamp.
8. The semi-automatic ultrasonic seam welding machine according to claim 1, characterized in that: The welding machine device comprises a supporting frame, on which a clamping rail for guiding, connecting and positioning the welding machine bracket is arranged, and the welding machine is installed at the bottom of the welding machine bracket, and the welding head is located at the center of the welding machine; A screw lifting assembly is provided on the support frame and is vertically connected to the top of the welding machine bracket. The manual wheel and the wheel shaft assembly are connected to the screw lifting assembly through a synchronous belt and a synchronous pulley assembly. Under manual control, the screw lifting assembly drives the welding machine bracket to slide back and forth vertically along the clamping guide rails on both sides, thereby adjusting the vertical spacing of the welding head relative to the bottom mold and keeping the two in a relatively horizontal position.
