Quartz boat packaging structure and method
By setting flange positioning blocks and ceiling positioning blocks in the quartz boat packaging box, the groove rod passes through the avoidance hole to separate contact, and combines the double-layer protective structure and sponge material to solve the problem of quartz boat packaging in the existing technology and is prone to cracking and The high cost issue has achieved better transportation stability and safety.
Patent Information
- Application Number
- CN202411208091.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2024-12-06
AI Technical Summary
The existing quartz boat packaging method is likely to cause the groove rod to rupture during transportation and is costly.
The flange positioning block and ceiling positioning block are installed in the packaging box, and the groove rod passes through the avoidance hole to separate contact, combining the double-layer protective structure and sponge material to reduce costs.
Effectively prevent the groove rod from being squeezed and broken due to external force during transportation, and reduce costs through double-layer protective structure and sponge material, improving the stability and safety of packaging.
Smart Images

Figure CN119079286A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a quartz product manufacturing technology, and more specifically, to a quartz boat packaging structure and method. Background Art
[0002] At present, quartz boats are widely used in the semiconductor field. Since quartz boats are fragile, they need to be packaged and protected during transportation. Existing quartz boat packaging uses a full-size sponge model, but the groove rods of the quartz boat are more fragile than the top plate and flange. If squeezed by external force, the groove rods are more likely to be damaged in the case of full-model packaging; and the full-model packaging method uses more packaging materials and has a higher cost. Summary of the invention
[0003] In order to overcome the above-mentioned shortcomings, the present invention provides a quartz boat packaging structure and method, the quartz boat packaging has good protection effect, and the groove rods are not easily squeezed and broken.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: a quartz boat packaging structure, including a packaging box, a flange positioning block and a top plate positioning block are installed in the packaging box, the flange positioning block is provided with a flange positioning groove adapted to the flange at one end of the quartz boat, the top plate positioning block is provided with a top plate positioning groove adapted to the top plate at the other end of the quartz boat, a plurality of protective blocks are installed in the packaging box, avoidance holes are provided on the protective blocks, groove rods on the quartz boat pass through the avoidance holes and the groove rods are separated from the inner walls of the avoidance holes.
[0005] When the quartz boat is packaged, the flange end of the quartz boat is assembled with the flange positioning groove, and the top plate end of the quartz boat is assembled with the top plate positioning groove, so as to realize the loading and positioning of both ends of the quartz boat. The groove rod on the quartz boat passes through the avoidance hole, and the groove rod is separated from the inner wall of the avoidance hole, so the flange and top plate of the quartz boat are the main stress points. The groove rod of the quartz boat does not contact the inner wall of the avoidance hole and will not be squeezed and broken by external force. The flange positioning block, top plate positioning block, and protective block effectively support the packaging box for protection. This quartz boat packaging structure has a good protective effect on the quartz boat packaging, and the groove rod is not easy to be squeezed and broken.
[0006] Preferably, a protective box is arranged outside the packing box, and a plurality of protective sleeves are installed inside the protective box, and the protective sleeves are sleeved between the packing box and the protective box.
[0007] A protective box is set outside the packaging box to form a double-layer protection structure. The protective cover protects the entire periphery of the packaging box, further ensuring stable protection of the product during transportation.
[0008] Preferably, a sinking groove is set at the bottom of the flange positioning groove, and clamping grooves are set on the upper and lower side walls of the flange positioning groove. The clamping groove is set close to the bottom of the flange positioning groove, and a convex ring is set at the end of the flange. The convex ring is adapted to be installed in the sinking groove, and the upper and lower parts of the flange are respectively clamped in the two clamping grooves.
[0009] The sinking groove set at the bottom of the flange positioning groove realizes the loading and positioning of the convex ring on the flange, and has a good protection effect. When the flange is loaded, the upper and lower parts of the flange are respectively clamped in the two clamping grooves, and the loading and positioning are reliable and not easy to separate.
[0010] Preferably, anti-slip grooves are arranged on the upper and lower side walls of the top plate positioning groove, the anti-slip grooves are arranged close to the bottom of the top plate positioning groove, and the upper and lower parts of the top plate are respectively stuck in the two anti-slip grooves.
[0011] When the top plate is loaded, the upper and lower parts of the top plate are respectively stuck in the two anti-slip grooves, so the loading positioning is reliable and not easy to separate.
[0012] Preferably, the flange positioning block, the top plate positioning block and the protection block are divided into upper and lower halves.
[0013] The flange positioning block, the top plate positioning block and the protective block which are divided into upper and lower halves facilitate the protective assembly of the quartz boat.
[0014] Preferably, the packing box and the protective box are both cartons, and the flange positioning block, top plate positioning block, protective block, and protective cover are all made of sponge material.
[0015] It is packed in cartons, which is low in cost. The flange positioning blocks, top plate positioning blocks, protective blocks and protective covers made of sponge material have good protective effect and low cost.
[0016] Preferably, a hard protective frame is provided in the protective sleeve, and a plurality of hard connecting rods are installed at four inner walls of the protective box along the length direction, and the connecting rods connect all the protective frames into a whole.
[0017] The protective frame plays a role in shaping the protective sleeve. The external impact force on the protective sleeve acts on the protective frame, making the inner wall of the protective sleeve less likely to deform, thereby reducing the impact force on the packaging box and increasing the protective effect on the quartz boat. The connecting rod connects all the protective frames into a whole, which is equivalent to setting a hard frame outside the packaging box, and the frame plays a protective role on the quartz boat.
[0018] Preferably, the flange positioning block, the top plate positioning block and the protective block are all provided with a hard frame, the hard frame comprising two U-shaped frames, one end of the frame is provided with a plug-in column, and the other end of the frame is provided with a plug-in hole, and the two frames of the hard frame are connected by adapting and plugging in the plug-in column and the plug-in hole.
[0019] The setting of the hard frame makes it difficult for the flange positioning block, the top plate positioning block and the inner wall of the protection block to deform, and the space where the quartz boat is located to deform, thereby increasing the protection effect of the quartz boat.
[0020] Preferably, the top plate and the flange are connected with reinforcing columns and reinforcing plates, a clamping groove is provided on the reinforcing column, the lower part of the reinforcing plate is clamped in the clamping groove, a number of teeth are provided corresponding to the teeth grooves on the edge of the reinforcing plate and the grooves on the groove rod, a buffer pad is provided on the surface of the tooth plate, and the tooth plate is inserted into the teeth grooves on the groove rod.
[0021] During the assembly of the top plate end of the quartz boat and the top plate positioning groove, the reinforcing column is connected to the top plate, and then the lower part of the reinforcing plate is clamped into the clamping groove, and the teeth on the edge of the reinforcing plate are inserted into the teeth on the groove rod.
[0022] During the assembly of the flange end of the quartz boat and the flange positioning groove, the reinforcing column is connected to the flange, and then the lower part of the reinforcing plate is clamped into the clamping groove, and the teeth on the edge of the reinforcing plate are inserted into the teeth on the groove rod. At this time, both ends of the quartz boat are positioned and protected by the reinforcing column and the reinforcing plate. In addition, the teeth on the edge of the reinforcing plate are inserted into the teeth on the groove rod to position and protect the groove rod, preventing the groove rod from cracking at the connection with the top plate and flange after being stressed.
[0023] A quartz boat packaging method utilizes a quartz boat packaging structure to realize quartz boat packaging, comprising the following steps: S1, loading a flange positioning block, a top plate positioning block, and the lower half of a protective block into a packaging box; S2, loading the quartz boat into the packaging box, loading the flange end of the quartz boat into the lower half of a flange positioning groove, loading the top plate end of the quartz boat into the lower half of a top plate positioning groove, and loading the groove rod of the quartz boat into the lower half of an avoidance hole; S3, loading the flange positioning block, the top plate positioning block, and the upper half of the protective block into the packaging box, so that the flange end of the quartz boat is completely assembled with the flange positioning groove, the top plate end of the quartz boat is completely assembled with the top plate positioning groove, and the groove rod on the quartz boat passes through the avoidance hole; S4, after the packaging box is covered, a plurality of protective sleeves are sheathed on the outer periphery of the packaging box; S5, loading the packaging box sheathed with the protective sleeves into the protective box and sealing the protective box.
[0024] When the quartz boat is packaged, the flange positioning block, top plate positioning block and protective block are installed between the inner wall of the packaging box and the outer wall of the quartz boat, thereby protecting the quartz boat. A protective sleeve is installed between the outer wall of the packaging box and the inner wall of the protective box to achieve a two-layer protection, thereby achieving a double-layer protection effect, and protecting the stability and safety of the product during transportation to the greatest extent.
[0025] Compared with the prior art, the present invention has the following beneficial effects: (1) the quartz boat packaging structure has a good protective effect on the quartz boat packaging, and the groove rods are not easily squeezed and broken; (2) the packaging box and the protective box are used to achieve a double-layer protection effect on the quartz boat, thereby protecting the stability and safety of the product during transportation to the greatest extent; (3) the connection between the quartz boat and the top plate and the flange is packaged and protected to prevent the groove rods from cracking at the connection with the top plate and the flange after being subjected to force. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the internal structure of the present invention.
[0027] Figure 2 It is a schematic diagram of the internal structure of the packaging box of the present invention.
[0028] Figure 3 It is a schematic diagram of the quartz boat packaging of the present invention.
[0029] Figure 4 It is a structural schematic diagram of the flange positioning block of the present invention.
[0030] Figure 5 It is a structural schematic diagram of the top plate positioning block of the present invention.
[0031] Figure 6 It is a top view of embodiments 2, 3, and 4 of the present invention.
[0032] Figure 7 It is a schematic diagram of the hard skeleton connection of Examples 3 and 4 of the present invention.
[0033] Figure 8 It is a schematic diagram of the connection of the reinforcement plate of Example 4 of the present invention.
[0034] In the figure: 1, packing box, 2, flange positioning block, 3, top plate positioning block, 4, flange positioning groove, 5, top plate positioning groove, 6, protection block, 7, avoidance hole, 8, sinking groove, 9, card slot, 10, convex ring, 11, anti-slip groove, 12, protection box, 13, protective sleeve, 14, protection frame, 15, connecting rod, 16, hard skeleton, 17, frame, 18, plug-in column, 19, plug-in hole, 20, reinforcement column, 21, reinforcement plate, 22, installation hole, 23, flange, 24, card slot, 25, gear. DETAILED DESCRIPTION
[0035] The technical solution of the present invention is further described in detail below through specific embodiments and in conjunction with the accompanying drawings: Example 1: A quartz boat packaging structure (see attached Figure 1 To Attachment Figure 5 ), including a packing box 1, the packing box 1 is a rectangular parallelepiped structure, a flange positioning block 2 and a top plate positioning block 3 are installed in the packing box 1, a flange positioning groove 4 adapted to the flange at one end of the quartz boat is arranged on the flange positioning block 2, and a top plate positioning groove 5 adapted to the top plate at the other end of the quartz boat is arranged on the top plate positioning block 3, and a plurality of protective blocks 6 are installed in the packing box 1, two protective blocks 6 are arranged between the flange positioning block 2 and the top plate positioning block 3, and avoidance holes 7 are arranged on the protective blocks 6, the groove rods on the quartz boat pass through the avoidance holes 7 and the groove rods are separated from the inner wall of the avoidance holes 7. The flange positioning groove 4 on the flange positioning block 2 and the top plate positioning groove 5 on the top plate positioning block 3 are arranged correspondingly. The outer walls of the flange positioning block 2, the top plate positioning block 3 and the protective block 6 are all adapted to fit the inner wall of the packing box 1.
[0036] The flange positioning block 2, the top plate positioning block 3, and the protective block 6 are divided into two halves, the upper and lower halves. When packaging, first install the lower halves of the flange positioning block 2, the top plate positioning block 3, and the protective block 6 into the packaging box 1, then load the quartz boat, and finally load the upper halves of the flange positioning block 2, the top plate positioning block 3, and the protective block 6 into the packaging box 1, so that the flange positioning block 2, the top plate positioning block 3, and the protective block 6 can completely package the quartz boat.
[0037] A sinking groove 8 is provided at the bottom of the flange positioning groove 4, and a clamping groove 9 is provided on the upper and lower side walls of the flange positioning groove 4. The clamping groove 9 is provided near the bottom of the flange positioning groove 4, and a convex ring 10 is provided at the end of the flange. The convex ring 10 is adapted to be installed with the sinking groove 8, and the upper and lower parts of the flange are respectively clamped in the two clamping grooves 9. Anti-slip grooves 11 are provided on the upper and lower side walls of the top plate positioning groove 5, and the anti-slip grooves 11 are provided near the bottom of the top plate positioning groove 5, and the upper and lower parts of the top plate are respectively clamped in the two anti-slip grooves 11.
[0038] A protective box 12 is arranged outside the packing box 1, and a plurality of protective sleeves 13 are installed inside the protective box 12, and the protective sleeves 13 are sleeved between the packing box 1 and the protective box 12. The protective sleeves 13 are in a rectangular frame structure, and the outer wall of the protective sleeves 13 fits the inner wall of the protective box 12. The packing box 1 and the protective box 12 are both made of cardboard, and the flange positioning block 2, the top plate positioning block 3, the protective block 6, and the protective sleeves 13 are all made of sponge.
[0039] When the quartz boat is packaged, the flange end of the quartz boat is assembled with the flange positioning groove 4, and the top plate end of the quartz boat is assembled with the top plate positioning groove 5, so as to realize the loading and positioning of both ends of the quartz boat. The groove rod on the quartz boat passes through the avoidance hole 7, and the groove rod is separated from the inner wall of the avoidance hole 7, so the flange and the top plate of the quartz boat are the main stress points. The groove rod of the quartz boat does not contact the inner wall of the avoidance hole 7 and will not be squeezed and broken by external force. The flange positioning block 2, the top plate positioning block 3, and the protective block 6 effectively support the packaging box 1 for protection. A protective box 12 is arranged outside the packaging box 1 to form a double-layer protective structure, and the protective cover 13 protects the entire periphery of the packaging box 1, further ensuring the stable protection of the product during transportation.
[0040] A quartz boat packaging method, which uses a quartz boat packaging structure to realize the packaging of the quartz boat, comprising the following steps: S1, loading the flange positioning block 2, the top plate positioning block 3, and the lower half of the protective block 6 into the packaging box 1; S2, loading the quartz boat into the packaging box 1, loading the flange end of the quartz boat into the lower half of the flange positioning groove 4, loading the top plate end of the quartz boat into the lower half of the top plate positioning groove 5, and loading the groove rod of the quartz boat into the lower half of the avoidance hole 7; S3, loading the flange positioning block 2, the top plate positioning block 3, and the upper half of the protective block 6 into In the packing box 1, the flange end of the quartz boat is completely assembled with the flange positioning groove 4, the top plate end of the quartz boat is completely assembled with the top plate positioning groove 5, the groove rod on the quartz boat passes through the avoidance hole 7, and the groove rod and the hole wall of the avoidance hole 7 are separated; S4, after the packing box 1 is closed, a plurality of protective sleeves 13 are set on the outer periphery of the packing box 1. In this embodiment, four protective sleeves 13 are set, and two protective sleeves 13 are respectively set at both ends of the packing box 1; S5, the packing box 1 with the protective sleeves 13 is loaded into the protective box 12 and the protective box 12 is sealed.
[0041] When the quartz boat is packaged, the flange positioning block 2, the top plate positioning block 3, and the protective block 6 are installed between the inner wall of the packaging box 1 and the outer periphery of the quartz boat, thereby protecting the quartz boat. A protective sleeve 13 is installed between the outer periphery of the packaging box 1 and the inner wall of the protective box 12 to achieve two layers of protection, thereby achieving a double-layer protection effect, and protecting the stability and safety of the product during transportation to the greatest extent.
[0042] Example 2: A quartz boat packaging structure (see attached Figure 2 To Attachment Figure 6 ), including a packing box 1, the packing box 1 is a rectangular parallelepiped structure, a flange positioning block 2 and a top plate positioning block 3 are installed in the packing box 1, a flange positioning groove 4 adapted to the flange at one end of the quartz boat is arranged on the flange positioning block 2, and a top plate positioning groove 5 adapted to the top plate at the other end of the quartz boat is arranged on the top plate positioning block 3, and a plurality of protective blocks 6 are installed in the packing box 1, two protective blocks 6 are arranged between the flange positioning block 2 and the top plate positioning block 3, and avoidance holes 7 are arranged on the protective blocks 6, the groove rods on the quartz boat pass through the avoidance holes 7 and the groove rods are separated from the inner wall of the avoidance holes 7. The flange positioning groove 4 on the flange positioning block 2 and the top plate positioning groove 5 on the top plate positioning block 3 are arranged correspondingly. The outer walls of the flange positioning block 2, the top plate positioning block 3 and the protective block 6 are all adapted to fit the inner wall of the packing box 1.
[0043] The flange positioning block 2, the top plate positioning block 3, and the protective block 6 are divided into two halves, the upper and lower halves. When packaging, first install the lower halves of the flange positioning block 2, the top plate positioning block 3, and the protective block 6 into the packaging box 1, then load the quartz boat, and finally load the upper halves of the flange positioning block 2, the top plate positioning block 3, and the protective block 6 into the packaging box 1, so that the flange positioning block 2, the top plate positioning block 3, and the protective block 6 can completely package the quartz boat.
[0044] A sinking groove 8 is provided at the bottom of the flange positioning groove 4, and a clamping groove 9 is provided on the upper and lower side walls of the flange positioning groove 4. The clamping groove 9 is provided near the bottom of the flange positioning groove 4, and a convex ring 10 is provided at the end of the flange. The convex ring 10 is adapted to be installed with the sinking groove 8, and the upper and lower parts of the flange are respectively clamped in the two clamping grooves 9. Anti-slip grooves 11 are provided on the upper and lower side walls of the top plate positioning groove 5, and the anti-slip grooves 11 are provided near the bottom of the top plate positioning groove 5, and the upper and lower parts of the top plate are respectively clamped in the two anti-slip grooves 11.
[0045] A protective box 12 is arranged outside the packing box 1, and a plurality of protective sleeves 13 are installed inside the protective box 12, and the protective sleeves 13 are sleeved between the packing box 1 and the protective box 12. The protective sleeves 13 are in a rectangular frame structure, and the outer wall of the protective sleeves 13 fits the inner wall of the protective box 12. The packing box 1 and the protective box 12 are both made of cardboard, and the flange positioning block 2, the top plate positioning block 3, the protective block 6, and the protective sleeves 13 are all made of sponge.
[0046] A hard protective frame 14 is arranged inside the protective sleeve 13, and a number of hard connecting rods 15 are installed at the four inner walls of the protective box 12 along the length direction, and the connecting rods 15 connect all the protective frames 14 into a whole. A protective frame 14 is installed on the opposite surfaces of the two protective sleeves 13 at both ends, and a protective frame 14 is installed on both side surfaces of the other protective sleeves 13. Two connecting rods 15 are arranged on the front side, the rear side, the upper side and the lower side of the protective box 12, and the connecting rods 15 are connected to the corners of the protective frame 14. A rectangular frame-shaped mounting groove is arranged on the end surface of the protective sleeve 13 and corresponds to the protective frame 14, and a lower groove is arranged on the side surface of the protective sleeve 13 and corresponds to the connecting rod 15, and the lower groove is connected to the mounting groove, and the connecting rod 15 is placed in the lower groove.
[0047] When the quartz boat is packaged, the flange end of the quartz boat is assembled with the flange positioning groove 4, and the top plate end of the quartz boat is assembled with the top plate positioning groove 5, so as to realize the loading and positioning of both ends of the quartz boat. The groove rod on the quartz boat passes through the avoidance hole 7, and the groove rod is separated from the inner wall of the avoidance hole 7, so the flange and the top plate of the quartz boat are the main stress points. The groove rod of the quartz boat does not contact the inner wall of the avoidance hole 7 and will not be squeezed and broken by external force. The flange positioning block 2, the top plate positioning block 3, and the protective block 6 effectively support the packaging box 1 for protection. A protective box 12 is arranged outside the packaging box 1 to form a double-layer protective structure, and the protective cover 13 protects the entire periphery of the packaging box 1, further ensuring the stable protection of the product during transportation.
[0048] A quartz boat packaging method, which uses a quartz boat packaging structure to realize the packaging of the quartz boat, comprising the following steps: S1, loading the flange positioning block 2, the top plate positioning block 3, and the lower half of the protective block 6 into the packaging box 1; S2, loading the quartz boat into the packaging box 1, loading the flange end of the quartz boat into the lower half of the flange positioning groove 4, loading the top plate end of the quartz boat into the lower half of the top plate positioning groove 5, and loading the groove rod of the quartz boat into the lower half of the avoidance hole 7; S3, loading the flange positioning block 2, the top plate positioning block 3, and the upper half of the protective block 6 into the packaging box 1, so that the flange end of the quartz boat It is completely assembled with the flange positioning groove 4, so that the top plate end of the quartz boat is completely assembled with the top plate positioning groove 5, the groove rod on the quartz boat passes through the avoidance hole 7, and the groove rod and the hole wall of the avoidance hole 7 are separated; S4, after the packaging box 1 is closed, a number of protective sleeves 13 are set on the outer periphery of the packaging box 1. In this embodiment, four protective sleeves 13 are provided, and two protective sleeves 13 are respectively provided at both ends of the packaging box 1; then the connecting rod 15 is connected to the protective frame 14, and all the protective frames 14 are connected into a whole; S5, the packaging box 1 with the protective sleeve 13 is loaded into the protective box 12 and the protective box 12 is sealed.
[0049] When the quartz boat is packaged, the flange positioning block 2, the top plate positioning block 3, and the protective block 6 are installed between the inner wall of the packaging box 1 and the outer periphery of the quartz boat, thereby protecting the quartz boat. A protective sleeve 13 is installed between the outer periphery of the packaging box 1 and the inner wall of the protective box 12 to achieve two layers of protection, thereby achieving a double-layer protection effect, and protecting the stability and safety of the product during transportation to the greatest extent.
[0050] Example 3: A quartz boat packaging structure (see attached Figure 2 To Attachment Figure 7 ), including a packing box 1, the packing box 1 is a rectangular parallelepiped structure, a flange positioning block 2 and a top plate positioning block 3 are installed in the packing box 1, a flange positioning groove 4 adapted to the flange at one end of the quartz boat is arranged on the flange positioning block 2, and a top plate positioning groove 5 adapted to the top plate at the other end of the quartz boat is arranged on the top plate positioning block 3, and a plurality of protective blocks 6 are installed in the packing box 1, two protective blocks 6 are arranged between the flange positioning block 2 and the top plate positioning block 3, and avoidance holes 7 are arranged on the protective blocks 6, the groove rods on the quartz boat pass through the avoidance holes 7 and the groove rods are separated from the inner wall of the avoidance holes 7. The flange positioning groove 4 on the flange positioning block 2 and the top plate positioning groove 5 on the top plate positioning block 3 are arranged correspondingly. The outer walls of the flange positioning block 2, the top plate positioning block 3 and the protective block 6 are all adapted to fit the inner wall of the packing box 1.
[0051] The flange positioning block 2, the top plate positioning block 3, and the protective block 6 are divided into two halves, the upper and lower halves. When packaging, first install the lower halves of the flange positioning block 2, the top plate positioning block 3, and the protective block 6 into the packaging box 1, then load the quartz boat, and finally load the upper halves of the flange positioning block 2, the top plate positioning block 3, and the protective block 6 into the packaging box 1, so that the flange positioning block 2, the top plate positioning block 3, and the protective block 6 can completely package the quartz boat.
[0052] A sinking groove 8 is provided at the bottom of the flange positioning groove 4, and a clamping groove 9 is provided on the upper and lower side walls of the flange positioning groove 4. The clamping groove 9 is provided near the bottom of the flange positioning groove 4, and a convex ring 10 is provided at the end of the flange. The convex ring 10 is adapted to be installed with the sinking groove 8, and the upper and lower parts of the flange are respectively clamped in the two clamping grooves 9. Anti-slip grooves 11 are provided on the upper and lower side walls of the top plate positioning groove 5, and the anti-slip grooves 11 are provided near the bottom of the top plate positioning groove 5, and the upper and lower parts of the top plate are respectively clamped in the two anti-slip grooves 11.
[0053] A protective box 12 is arranged outside the packing box 1, and a plurality of protective sleeves 13 are installed inside the protective box 12, and the protective sleeves 13 are sleeved between the packing box 1 and the protective box 12. The protective sleeves 13 are in a rectangular frame structure, and the outer wall of the protective sleeves 13 fits the inner wall of the protective box 12. The packing box 1 and the protective box 12 are both made of cardboard, and the flange positioning block 2, the top plate positioning block 3, the protective block 6, and the protective sleeves 13 are all made of sponge.
[0054] A hard protective frame 14 is arranged inside the protective sleeve 13, and a number of hard connecting rods 15 are installed at the four inner walls of the protective box 12 along the length direction, and the connecting rods 15 connect all the protective frames 14 into a whole. A protective frame 14 is installed on the opposite surfaces of the two protective sleeves 13 at both ends, and a protective frame 14 is installed on both side surfaces of the other protective sleeves 13. Two connecting rods 15 are arranged on the front side, the rear side, the upper side and the lower side of the protective box 12, and the connecting rods 15 are connected to the corners of the protective frame 14. A rectangular frame-shaped mounting groove is arranged on the end surface of the protective sleeve 13 and corresponds to the protective frame 14, and a lower groove is arranged on the side surface of the protective sleeve 13 and corresponds to the connecting rod 15, and the lower groove is connected to the mounting groove, and the connecting rod 15 is placed in the lower groove.
[0055] The flange positioning block 2, the top plate positioning block 3, and the protective block 6 are all provided with a hard frame 16, and the hard frame 16 includes two U-shaped frames 17, one end of the frame 17 is provided with a plug-in column 18, and the other end of the frame 17 is provided with a plug-in hole 19, and the two frames 17 of the hard frame 16 are connected by the plug-in column 18 and the plug-in hole 19. The upper part of the flange positioning block 2, the top plate positioning block 3, and the protective block 6 is inserted into one frame 17 from top to bottom, and the lower part of the flange positioning block 2, the top plate positioning block 3, and the protective block 6 is inserted into the other frame 17 from bottom to top, and the plug-in column 18 on one frame 17 is connected with the plug-in hole 19 on the other frame 17 by plug-in.
[0056] When the quartz boat is packaged, the flange end of the quartz boat is assembled with the flange positioning groove 4, and the top plate end of the quartz boat is assembled with the top plate positioning groove 5, so as to realize the loading and positioning of both ends of the quartz boat. The groove rod on the quartz boat passes through the avoidance hole 7, and the groove rod is separated from the inner wall of the avoidance hole 7, so the flange and the top plate of the quartz boat are the main stress points. The groove rod of the quartz boat does not contact the inner wall of the avoidance hole 7 and will not be squeezed and broken by external force. The flange positioning block 2, the top plate positioning block 3, and the protective block 6 effectively support the packaging box 1 for protection. A protective box 12 is arranged outside the packaging box 1 to form a double-layer protective structure, and the protective cover 13 protects the entire periphery of the packaging box 1, further ensuring the stable protection of the product during transportation.
[0057] A quartz boat packaging method, which utilizes a quartz boat packaging structure to realize the packaging of the quartz boat, comprises the following steps: S1, loading the flange positioning block 2, the top plate positioning block 3, and the lower half of the protective block 6 into a packaging box 1; S2, loading the quartz boat into the packaging box 1, loading the flange end of the quartz boat into the lower half of the flange positioning groove 4, loading the top plate end of the quartz boat into the lower half of the top plate positioning groove 5, and loading the groove rod of the quartz boat into the lower half of the avoidance hole 7; S3, loading the flange positioning block 2, the top plate positioning block 3, and the upper half of the protective block 6 into the packaging box 1, so that the flange end of the quartz boat is completely assembled with the flange positioning groove 4, so that the top plate end of the quartz boat is aligned with the top plate positioning groove 5. The positioning slots 5 are completely assembled together, the groove rods on the quartz boat pass through the avoidance holes 7, and the groove rods and the hole walls of the avoidance holes 7 are separated; at this time, the flange positioning block 2, the top plate positioning block 3, the frame 17 of the upper half of the protective block 6 and the frame 17 on the lower half are connected together to form a hard skeleton 16; S4, after the packaging box 1 is closed, a number of protective sleeves 13 are set on the outer periphery of the packaging box 1. In this embodiment, four protective sleeves 13 are provided, and two protective sleeves 13 are respectively provided at both ends of the packaging box 1; then the connecting rod 15 is connected to the protective frame 14 to connect all the protective frames 14 into a whole; S5, the packaging box 1 with the protective sleeve 13 is loaded into the protective box 12 and the protective box 12 is sealed.
[0058] When the quartz boat is packaged, the flange positioning block 2, the top plate positioning block 3, and the protective block 6 are installed between the inner wall of the packaging box 1 and the outer periphery of the quartz boat, thereby protecting the quartz boat. A protective sleeve 13 is installed between the outer periphery of the packaging box 1 and the inner wall of the protective box 12 to achieve two layers of protection, thereby achieving a double-layer protection effect, and protecting the stability and safety of the product during transportation to the greatest extent.
[0059] Example 4: A quartz boat packaging structure (see attached Figure 6 To Attachment Figure 8), including a packing box 1, the packing box 1 is a rectangular parallelepiped structure, a flange positioning block 2 and a top plate positioning block 3 are installed in the packing box 1, a flange positioning groove 4 adapted to the flange at one end of the quartz boat is arranged on the flange positioning block 2, and a top plate positioning groove 5 adapted to the top plate at the other end of the quartz boat is arranged on the top plate positioning block 3, and a plurality of protective blocks 6 are installed in the packing box 1, two protective blocks 6 are arranged between the flange positioning block 2 and the top plate positioning block 3, and avoidance holes 7 are arranged on the protective blocks 6, the groove rods on the quartz boat pass through the avoidance holes 7 and the groove rods are separated from the inner wall of the avoidance holes 7. The flange positioning groove 4 on the flange positioning block 2 and the top plate positioning groove 5 on the top plate positioning block 3 are arranged correspondingly. The outer walls of the flange positioning block 2, the top plate positioning block 3 and the protective block 6 are all adapted to fit the inner wall of the packing box 1.
[0060] The flange positioning block 2, the top plate positioning block 3, and the protective block 6 are divided into two halves, the upper and lower halves. When packaging, first install the lower halves of the flange positioning block 2, the top plate positioning block 3, and the protective block 6 into the packaging box 1, then load the quartz boat, and finally load the upper halves of the flange positioning block 2, the top plate positioning block 3, and the protective block 6 into the packaging box 1, so that the flange positioning block 2, the top plate positioning block 3, and the protective block 6 can completely package the quartz boat.
[0061] A sinking groove 8 is provided at the bottom of the flange positioning groove 4, and a clamping groove 9 is provided on the upper and lower side walls of the flange positioning groove 4. The clamping groove 9 is provided near the bottom of the flange positioning groove 4, and a convex ring 10 is provided at the end of the flange. The convex ring 10 is adapted to be installed with the sinking groove 8, and the upper and lower parts of the flange are respectively clamped in the two clamping grooves 9. Anti-slip grooves 11 are provided on the upper and lower side walls of the top plate positioning groove 5, and the anti-slip grooves 11 are provided near the bottom of the top plate positioning groove 5, and the upper and lower parts of the top plate are respectively clamped in the two anti-slip grooves 11.
[0062] A protective box 12 is arranged outside the packing box 1, and a plurality of protective sleeves 13 are installed inside the protective box 12, and the protective sleeves 13 are sleeved between the packing box 1 and the protective box 12. The protective sleeves 13 are in a rectangular frame structure, and the outer wall of the protective sleeves 13 fits the inner wall of the protective box 12. The packing box 1 and the protective box 12 are both made of cardboard, and the flange positioning block 2, the top plate positioning block 3, the protective block 6, and the protective sleeves 13 are all made of sponge.
[0063] A hard protective frame 14 is arranged inside the protective sleeve 13, and a number of hard connecting rods 15 are installed at the four inner walls of the protective box 12 along the length direction, and the connecting rods 15 connect all the protective frames 14 into a whole. A protective frame 14 is installed on the opposite surfaces of the two protective sleeves 13 at both ends, and a protective frame 14 is installed on both side surfaces of the other protective sleeves 13. Two connecting rods 15 are arranged on the front side, the rear side, the upper side and the lower side of the protective box 12, and the connecting rods 15 are connected to the corners of the protective frame 14. A rectangular frame-shaped mounting groove is arranged on the end surface of the protective sleeve 13 and corresponds to the protective frame 14, and a lower groove is arranged on the side surface of the protective sleeve 13 and corresponds to the connecting rod 15, and the lower groove is connected to the mounting groove, and the connecting rod 15 is placed in the lower groove.
[0064] The flange positioning block 2, the top plate positioning block 3, and the protective block 6 are all provided with a hard frame 16, and the hard frame 16 includes two U-shaped frames 17, one end of the frame 17 is provided with a plug-in column 18, and the other end of the frame 17 is provided with a plug-in hole 19, and the two frames 17 of the hard frame 16 are connected by the plug-in column 18 and the plug-in hole 19. The upper part of the flange positioning block 2, the top plate positioning block 3, and the protective block 6 is inserted into one frame 17 from top to bottom, and the lower part of the flange positioning block 2, the top plate positioning block 3, and the protective block 6 is inserted into the other frame 17 from bottom to top, and the plug-in column 18 on one frame 17 is connected with the plug-in hole 19 on the other frame 17 by plug-in.
[0065] The top plate and the flange are both connected with reinforcing columns 20 and reinforcing plates 21. The top plate and the flange are both provided with mounting holes 22. The reinforcing columns 20 are provided with flanges 23. The reinforcing columns 20 are plug-connected with the mounting holes 22. The flanges 23 on the two reinforcing columns 20 are respectively fitted on the top plate and the flange end faces. The reinforcing columns 20 are provided with snap-fitting grooves 24. The lower part of the reinforcing plate 21 is snapped into the snap-fitting grooves 24, so that the reinforcing plates 21, the reinforcing columns 20 and the top plate are connected as a whole, or the reinforcing plates 21, the reinforcing columns 20 and the flange are connected as a whole. A plurality of tooth plates 25 are provided corresponding to the tooth grooves on the reinforcing plates 21 and the grooves on the groove rods. Buffer pads are provided on the surfaces of the tooth plates 25. The tooth plates 25 are inserted into the tooth grooves on the groove rods.
[0066] When the quartz boat is packaged, the flange end of the quartz boat is assembled with the flange positioning groove 4, and the top plate end of the quartz boat is assembled with the top plate positioning groove 5, so as to realize the loading and positioning of both ends of the quartz boat. The groove rod on the quartz boat passes through the avoidance hole 7, and the groove rod is separated from the inner wall of the avoidance hole 7, so the flange and the top plate of the quartz boat are the main stress points. The groove rod of the quartz boat does not contact the inner wall of the avoidance hole 7 and will not be squeezed and broken by external force. The flange positioning block 2, the top plate positioning block 3, and the protective block 6 effectively support the packaging box 1 for protection. A protective box 12 is arranged outside the packaging box 1 to form a double-layer protective structure, and the protective cover 13 protects the entire periphery of the packaging box 1, further ensuring the stable protection of the product during transportation.
[0067] A quartz boat packaging method, which utilizes a quartz boat packaging structure to realize the packaging of the quartz boat, comprises the following steps: S1, loading the flange positioning block 2, the top plate positioning block 3, and the lower half of the protective block 6 into the packaging box 1; S2, connecting the reinforcing column 20 and the reinforcing plate 21 at both ends of the quartz boat, loading the quartz boat into the packaging box 1, loading the flange end of the quartz boat into the lower half of the flange positioning groove 4, loading the top plate end of the quartz boat into the lower half of the top plate positioning groove 5, and loading the groove rod of the quartz boat into the lower half of the avoidance hole 7; S3, loading the flange positioning block 2, the top plate positioning block 3, and the upper half of the protective block 6 into the packaging box 1, so that the flange end of the quartz boat is completely assembled with the flange positioning groove 4, so that the quartz boat is The top plate end of the quartz boat is completely assembled with the top plate positioning groove 5, the groove rod on the quartz boat passes through the avoidance hole 7, and the groove rod and the hole wall of the avoidance hole 7 are separated; at this time, the flange positioning block 2, the top plate positioning block 3, the frame 17 of the upper half of the protective block 6 and the frame 17 on the lower half are connected together to form a hard skeleton 16; S4, after the packaging box 1 is closed, a number of protective sleeves 13 are set on the outer periphery of the packaging box 1. In this embodiment, four protective sleeves 13 are provided, and two protective sleeves 13 are respectively provided at both ends of the packaging box 1; then the connecting rod 15 is connected to the protective frame 14 to connect all the protective frames 14 into a whole; S5, the packaging box 1 with the protective sleeve 13 is loaded into the protective box 12 and the protective box 12 is sealed.
[0068] When the quartz boat is packaged, the flange positioning block 2, the top plate positioning block 3, and the protective block 6 are installed between the inner wall of the packaging box 1 and the outer periphery of the quartz boat, thereby protecting the quartz boat. A protective sleeve 13 is installed between the outer periphery of the packaging box 1 and the inner wall of the protective box 12 to achieve two layers of protection, thereby achieving a double-layer protection effect, and protecting the stability and safety of the product during transportation to the greatest extent.
[0069] The above-described embodiments are only preferred solutions of the present invention and are not intended to limit the present invention in any form. Other variations and modifications are possible without exceeding the technical solutions described in the claims.
Claims
1. A quartz boat packaging structure, characterized in that: It comprises a packing box, in which a flange positioning block and a top plate positioning block are installed, the flange positioning block is provided with a flange positioning groove adapted to the flange at one end of the quartz boat, the top plate positioning block is provided with a top plate positioning groove adapted to the top plate at the other end of the quartz boat, a plurality of protection blocks are installed in the packing box, the protection blocks are provided with avoidance holes, the groove rods on the quartz boat pass through the avoidance holes and are separated from the inner walls of the avoidance holes.
2. A quartz boat packaging structure according to claim 1, characterized in that: A protective box is arranged outside the packing box, a plurality of protective sleeves are installed inside the protective box, and the protective sleeves are arranged between the packing box and the protective box.
3. A quartz boat packaging structure according to claim 1, characterized in that the flange A sinking groove is set at the bottom of the positioning groove, and clamping grooves are set on the upper and lower side walls of the flange positioning groove. The clamping groove is set close to the bottom of the flange positioning groove, and a convex ring is set at the end of the flange. The convex ring is adapted to be installed in the sinking groove, and the upper and lower parts of the flange are respectively clamped in the two clamping grooves.
4. The quartz boat packaging structure according to claim 1, characterized in that: Anti-slip grooves are arranged on the upper and lower side walls of the top plate positioning groove, and the anti-slip grooves are arranged close to the bottom of the top plate positioning groove, and the upper and lower parts of the top plate are respectively stuck in the two anti-slip grooves.
5. The quartz boat packaging structure according to claim 1, characterized in that: The flange positioning block, top plate positioning block and protection block are divided into upper and lower halves.
6. The quartz boat packaging structure according to claim 2, characterized in that: The packaging box and protective box are both made of cardboard, and the flange positioning block, top plate positioning block, protective block and protective cover are all made of sponge.
7. The quartz boat packaging structure according to claim 2, characterized in that: A hard protective frame is arranged in the protective sleeve, and a plurality of hard connecting rods are installed at four inner walls of the protective box along the length direction, and the connecting rods connect all the protective frames into a whole.
8. The quartz boat packaging structure according to claim 1, characterized in that: A hard frame is provided in the flange positioning block, the top plate positioning block and the protective block. The hard frame includes two U-shaped frames, one end of the frame is provided with a plug-in column, and the other end of the frame is provided with a plug-in hole. The two frames of the hard frame are connected by plugging in the plug-in column and the plug-in hole.
9. A quartz boat packaging structure according to any one of claims 1 to 8, characterized in that: The top plate and the flange are both connected with reinforcing columns and reinforcing plates. A clamping groove is arranged on the reinforcing column, and the lower part of the reinforcing plate is clamped in the clamping groove. A plurality of tooth plates are arranged corresponding to the tooth grooves on the edge of the reinforcing plate and the grooves on the groove rod. Buffer pads are arranged on the surface of the tooth plates, and the tooth plates are inserted in the tooth grooves on the groove rod.
10. A quartz boat packaging method, characterized in that: The quartz boat packaging structure described in any one of claims 1 to 9 is used to package the quartz boat, and the following steps are included: S1, loading the flange positioning block, the top plate positioning block, and the lower half of the protective block into a packaging box; S2, loading the quartz boat into the packaging box, loading the flange end of the quartz boat into the lower half of the flange positioning groove, loading the top plate end of the quartz boat into the lower half of the top plate positioning groove, and loading the groove rod of the quartz boat into the lower half of the avoidance hole; S3, loading the flange positioning block, the top plate positioning block, and the upper half of the protective block into the packaging box, so that the flange end of the quartz boat is completely assembled with the flange positioning groove, the top plate end of the quartz boat is completely assembled with the top plate positioning groove, and the groove rod on the quartz boat passes through the avoidance hole; S4, after the packaging box is closed, a number of protective covers are mounted on the outer periphery of the packaging box; S5, loading the packaging box with the protective covers into the protective box and sealing the protective box.
Citation Information
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Packing method of solar long boats
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