Duck feather wax cake leaching and recycling device and process thereof

By designing a duck feather wax cake leaching and recycling device, using the shear crushing technology of heating components and decomposition leaching mechanism, combined with the automatic separation of the screen, the problems of low wax leaching efficiency and low level of equipment automation in the prior art are solved. Achieve efficient and automated wax extraction and processing.

CN119081784APending Publication Date: 2024-12-06YINAN TIANCHENG FOOD CO LTD
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Patent Information

Application Number
CN202411462963.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-20
Publication Date
2024-12-06

AI Technical Summary

Technical Problem

In the existing duck feather wax cake treatment process, the high-speed rotary cutting and crushing effect is limited, resulting in low wax leaching efficiency, uneven material crushing, increasing energy consumption, and low level of equipment automation, high labor intensity, complex operation, and affecting production efficiency. and product quality.

Method used

A duck feather wax cake leaching and recycling device is designed, including a dipping bucket, a driving box, a screen and a decomposition leaching mechanism. The heating component is used for thermal melting and dissolution, and the decomposition leaching mechanism driven by the main motor is axial and radial. The shear crushing of reciprocating motion is combined with the screen of the reducer motor to separate solvents and impurities, and realize automated leaching and separation.

Benefits of technology

It improves material crushing efficiency, enhances wax extraction rate, reduces energy consumption, realizes automated operations, reduces human error, improves processing accuracy and consistency, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The duck feather wax cake leaching and recycling device comprises a leaching barrel, a driving box, a screening device and a decomposing and leaching mechanism, a heating assembly is arranged on the inner side of the leaching barrel and used for hot melting and dissolving of duck feather wax cakes, and the driving box is fixedly installed on the top face of the leaching barrel; and a main motor is fixedly installed on one side of the driving box and used for driving the decomposition leaching mechanism to rotate, a feeding opening is formed in the surface of the driving box, and the decomposition leaching mechanism comprises a main shaft rod, a moving sleeve, shearing teeth and an eccentric shaft sleeve. According to the device, a moving sleeve and shearing teeth in the decomposing and leaching mechanism reciprocate in the axial direction and the radial direction, duck feather wax cakes can be efficiently sheared and crushed, the crushing efficiency of materials is greatly improved, subsequent wax leaching is facilitated, the heating assembly is adopted for conducting hot melting and dissolving on the duck feather wax cakes, the wax in the duck feather wax cakes can be effectively extracted, and the service life of the duck feather wax cakes is prolonged. Waxiness waste is reduced, and the resource utilization rate is increased.
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Description

Technical Field

[0001] The invention relates to the technical field of meat duck processing, in particular to a duck feather wax cake leaching and recovery device and a process thereof. Background Art

[0002] Duck feather wax cake is a kind of difficult-to-treat solid waste generated in the production process of meat duck processing plants. Its main components are 30% plucked wax and 70% miscellaneous hair, which pollutes the ecological environment and causes huge waste of resources. Shandong Yinan and its vicinity are intensive meat duck processing areas, and waste cakes are difficult to handle. The plucked wax proposed in this process can reuse the miscellaneous hair and has high added value. It is to use specific equipment to extract wax from waste hair cake. This process has a high degree of mechanization, low labor intensity, good product quality and high economic benefits. In the existing duck feather wax cake processing process, leaching equipment is often used to crush duck feather wax cakes and extract wax. Existing leaching equipment usually relies on high-speed rotary cutting and stirring of dissolving solvents. However, this method has many defects, which affect the efficient processing of duck feather wax cakes.

[0003] Although high-speed rotary cutting can be used to initially crush large pieces of duck feather wax cakes, its crushing effect is limited, especially in the subsequent processing of the duck feather and wax mixture, it is often impossible to achieve a uniform degree of crushing, resulting in the presence of fragments of different sizes in the material. This uneven crushing not only affects the subsequent wax leaching efficiency, but also leads to an increase in energy consumption, and it is impossible to achieve efficient wax recovery.

[0004] During the leaching process, due to the long and tough duck feather fibers, the existing equipment is not effective in crushing them, especially during the crushing process, the fine fragments of duck feathers are difficult to effectively separate from the dissolved wax. Even if the wax is leached through stirring and solvent, due to the fineness of the duck feather fragments, these fragments are easily mixed with the wax, resulting in impurities in the final product, reducing the purity and quality of the wax, and further increasing the difficulty of subsequent impurity treatment.

[0005] The existing leaching equipment has a low degree of automation and usually relies on manual operation for crushing, dissolving and material separation. It is labor-intensive and complicated to operate, prone to human errors, and affects the consistency and accuracy of the treatment. At the same time, the operating efficiency of the solvent stirring and crushing equipment is low, and it is impossible to efficiently complete the crushing and leaching of materials in a short time. The production efficiency is relatively low and cannot meet the needs of large-scale duck feather wax cake processing.

[0006] In view of this, research and improvement are carried out on the existing problems, and a duck feather wax cake leaching and recovery device and its process are provided to solve the current problems. The purpose is to achieve the purpose of solving the problems and improving the practical value through this technology. Summary of the invention

[0007] The present invention aims to solve one of the technical problems existing in the prior art or related technology.

[0008] To this end, the technical solution adopted by the present invention is: a duck feather wax cake leaching and recovery device, comprising: an immersion bucket, a driving box, a sifter and a decomposition and leaching mechanism, wherein a heating component is provided on the inner side of the immersion bucket for hot melting and dissolving the duck feather wax cake, The driving box is fixedly installed on the top surface of the immersion barrel, and a main motor is fixedly installed on one side of the driving box for rotating and driving the decomposition and leaching mechanism. A feeding port is opened on the surface of the driving box. The sifter is fixedly installed on the bottom surface of the immersion barrel for separating the solvent and duck feather impurities; the decomposition and leaching mechanism includes a main shaft rod, a moving sleeve, shearing teeth and an eccentric shaft sleeve. The number of the main shaft rod, the moving sleeve and the shearing teeth is several groups and is evenly distributed in the circumferential direction. The eccentric shaft sleeve is fixedly installed on the surface of the main shaft rod. The moving sleeve is rotatably sleeved on the eccentric shaft sleeve. The outer periphery of the central shaft sleeve, the surface of the main shaft rod is provided with a bearing ring and is rotatably sleeved on the inner side of the immersion barrel through the bearing ring, a transmission gear sleeve is fixedly installed on the top surface of each main shaft rod, the inner side of the immersion barrel is provided with transmission pin teeth located between adjacent main shaft rods, the transmission pin teeth are used for the meshing transmission of adjacent main shaft rods, the upper and lower ends of the moving sleeve are provided with dynamic wedges, and the surface of the main shaft rod is rotatably sleeved with a fixed wedge sleeve fixed on the inner side of the immersion barrel, the surface of the fixed wedge sleeve is slidably abutted against the surface of the dynamic wedge, and the shearing teeth are fixedly installed on the inner side of the moving sleeve.

[0009] In a specific implementation, the output end of the main motor is used to transmit to one of the transmission gear sleeves, thereby driving a plurality of main shafts to rotate synchronously.

[0010] In a specific embodiment, the moving sleeve is provided with dynamic wedges at both ends, and the surfaces of the dynamic wedges at both ends are inclined and arranged parallel to each other, and the opposite surfaces of the fixed wedge sleeve and the dynamic wedge are inclined.

[0011] Specifically, when the moving sleeve is rotated by the moving wedge in the rotating motion, the moving sleeve can move up and down, thereby driving the shearing teeth to reciprocate in the axial direction of the immersion barrel.

[0012] In a specific implementation, the center of the outer circumference of the eccentric sleeve deviates from the center of the main shaft, and the moving sleeve is rotatably sleeved on the outer circumference of the eccentric sleeve.

[0013] Specifically, the reciprocating motion of the moving sleeve in the radial direction of the immersion barrel is achieved by rotating the eccentric shaft sleeve, thereby driving the reciprocating motion of the shearing teeth in the radial direction of the immersion barrel.

[0014] In a specific embodiment, a plurality of shearing blades are provided on the shearing tooth surface, and the shearing blades on adjacent shearing tooth surfaces are arranged in an interlaced manner.

[0015] In a specific embodiment, a fixed valve plate is fixedly installed on the bottom surface of the immersion barrel, and the screener includes a reduction motor fixed to the bottom surface of the immersion barrel, and the output end of the reduction motor is fixedly connected to a rotary valve plate, and the rotary valve plate is slidably abutted against the bottom surface of the reduction motor.

[0016] Specifically, the rotary valve plate is controlled to rotate under the drive of the reduction motor, so that the release of the material inside the immersion barrel is achieved through the relative rotation of the rotary valve plate and the crushing teeth.

[0017] In a specific embodiment, the screener also includes a diverter sleeve fixed on both sides of the immersion barrel for filtering and outputting the solvent, and the bottom surface of the rotary valve plate and the bottom surface of the inner cavity of the immersion barrel are provided with a plurality of crushing teeth, and the crushing teeth on the bottom surface of the rotary valve plate and the bottom surface of the inner cavity of the immersion barrel are staggered along the radial direction of the immersion barrel.

[0018] Specifically, when the rotary valve plate rotates, the duck feather wax cake is further sheared and crushed by the mutual shearing action of the crushing teeth on the bottom surface of the rotary valve plate and the bottom surface of the inner cavity of the immersion barrel.

[0019] A duck feather wax cake leaching and recovery process comprises the following steps: S1: Pretreatment: crushing the waste wax cake to prepare for subsequent leaching; S2: Leaching: The pretreated material is sent to the leacher through the elevator to fully contact with the solvent (n-ethane), and then the wax is transferred to the solvent through molecular exchange movement to form a mixed oil; S3: Mixed oil separation: The mixed oil enters the mixed oil tank and is separated from the wax and solvent by equipment such as a hydrocyclone separator and an evaporator; S4: Solvent recovery: The separated solvent is recovered and recycled through gas stripping evaporation equipment; S5: Miscellaneous wool treatment: After leaching, the wool still contains a small amount of solvent, which is further extracted by heating and negative pressure; S6: Wax treatment: The preliminary proposed hair removal wax contains impurities and needs to be further decolorized and degummed to meet the use standards.

[0020] The beneficial effects achieved by the present invention are: 1. In the present invention, the moving sleeve and the shearing teeth in the decomposition and leaching mechanism reciprocate in the axial and radial directions, which can efficiently shear and crush the duck feather wax cakes, greatly improving the crushing efficiency of the material, facilitating the subsequent leaching of the wax, and using a heating component to heat-melt and dissolve the duck feather wax cakes, which can effectively extract the wax therein, reduce the waste of wax, and improve resource utilization.

[0021] 2. In the present invention, by setting up multiple main shafts and gear transmission mechanisms, the synchronous operation of multiple shearing knives is realized, so that the material can be evenly and fully sheared and crushed in a short time, which significantly improves the production efficiency, realizes the automatic leaching and dissolving operation, reduces the labor intensity, reduces the error of human operation, and improves the accuracy and consistency of processing.

[0022] 3. In the present invention, the up and down movement and radial reciprocating movement of the shearing teeth are realized through the cooperation of the inclined surface design of the fixed wedge sleeve and the moving sleeve, which effectively enhances the flexibility of shearing and crushing, and effectively avoids the increase of processing difficulty after the duck feathers are crushed through shearing and crushing. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention; Figure 2 This is a schematic diagram of the internal structure of an immersion barrel according to an embodiment of the present invention; Figure 3 A schematic diagram of the cross-sectional structure of a screener according to an embodiment of the present invention; Figure 4 A schematic diagram of the structure of a decomposition and leaching mechanism according to an embodiment of the present invention; Figure 5 A schematic diagram of the main shaft surface structure of an embodiment of the present invention; Figure 6 A schematic diagram of the decomposition structure of a decomposition and leaching mechanism according to an embodiment of the present invention; Figure 7 A schematic diagram of the structure of a sports sleeve and shearing teeth according to an embodiment of the present invention; Figure 8 The figure is a schematic diagram of the process structure of an embodiment of the present invention.

[0024] Device reference numerals: 100, add soaking barrel; 110, fixed valve plate; 200, driving box; 210, main motor; 201, feeding port; 300, screener; 310, flow divider sleeve; 320, rotary valve plate; 330, crushing teeth; 340, reduction motor; 311, feed port; 400, decomposition and leaching mechanism; 410, main shaft rod; 420, moving sleeve; 430, shearing teeth; 440, eccentric sleeve; 411, bearing ring; 412, transmission gear sleeve; 413, transmission pin teeth; 421, dynamic wedge; 441, fixed wedge sleeve.

[0025] Process reference numerals 1. Scraper elevator; 2. Extractor; 3. Mixing oil tank; 4. Meal foam collector; 5. Evaporator; 6. Dry steam drum; 7. Hydrocyclone; 8. Integrated box condenser 1; 9. Integrated box condenser 2; 10. Tail gas recovery tower; 11. Water distribution tank; 12. Solvent turnover box; 13. Solvent pump; 14. Mixing oil filter; 15. Valves and instruments; 16. Power distribution cabinet and cables. DETAILED DESCRIPTION

[0026] To make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in combination with specific implementations and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

[0027] It is to be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention. Embodiment 1:

[0028] A duck feather wax cake leaching and recovery device and process thereof provided by some embodiments of the present invention will be described below in conjunction with the accompanying drawings.

[0029] Combination Figure 1-Figure 8 As shown, a duck feather wax cake leaching and recovery device provided by the present invention includes an immersion barrel 100, a drive box 200, a sifter 300 and a decomposition leaching mechanism 400. A heating component is provided inside the immersion barrel 100 for heating the duck feather wax cake to dissolve it. The heating component is used to heat and dissolve the duck feather wax cake, so that the wax therein can be effectively extracted, reducing wax waste and improving resource utilization.

[0030] The driving box 200 is fixedly mounted on the top surface of the immersion barrel 100, and a main motor 210 is installed on one side of the driving box 200 to drive the decomposition and leaching mechanism 400 to rotate. A feeding port 201 is provided on the surface of the driving box 200, which is the material feeding port. The sifter 300 is fixedly mounted on the bottom surface of the immersion barrel 100, and is used to separate the solvent and the duck feather impurities. The separated wax solution can be discharged from the bottom of the device.

[0031] The decomposition and leaching mechanism 400 includes a main shaft rod 410, a moving sleeve 420, a shearing tooth 430 and an eccentric sleeve 440. A plurality of main shaft rods 410 are evenly distributed along the circumferential direction, and the outer surface of each main shaft rod 410 is connected to the inner side of the immersion barrel 100 through a bearing ring 411 and is rotatably sleeved. The eccentric sleeve 440 is fixedly mounted on the outer surface of the main shaft rod 410, and the moving sleeve 420 is sleeved on the outer periphery of the eccentric sleeve 440 and can rotate. A transmission gear sleeve 412 is fixedly mounted on the top of each main shaft rod 410, and is meshed and transmitted with the adjacent main shaft rod 410 through a transmission pin 413, thereby realizing the synchronous rotation of multiple main shaft rods 410.

[0032] When the device is in operation, the output end of the main motor 210 is connected to one of the transmission gear sleeves 412, driving the main shaft 410 and the shearing teeth 430 to rotate synchronously. Each movement sleeve 420 and the shearing teeth 430 reciprocate in the axial and radial directions to shear and crush the duck feather wax cake, thereby improving the crushing efficiency and facilitating the subsequent leaching of the wax.

[0033] The moving sleeve 420 is provided with a moving wedge 421 at both ends, and the surface of the moving wedge 421 is an inclined surface, which cooperates with the fixed wedge sleeve 441, so that the moving sleeve 420 can move up and down when rotating, thereby driving the shearing teeth 430 to reciprocate in the axial direction of the immersion barrel 100. Through the cooperation of up and down movement and radial movement, the duck feather wax cake can be fully crushed.

[0034] In addition, the outer circumference center of the eccentric sleeve 440 deviates from the center of the main shaft 410, so that the moving sleeve 420 can reciprocate in the radial direction of the immersion barrel 100 when the eccentric sleeve 440 rotates, further driving the shearing and crushing action of the shearing teeth 430 in the radial direction. A plurality of shearing blades are provided on the surface of adjacent shearing teeth 430, and the shearing blades are arranged in a staggered manner, further enhancing the crushing effect.

[0035] The sifter 300 drives the rotary valve plate 320 to rotate through the reduction motor 340, and releases the material through relative rotation with the crushing teeth 330. The rotary valve plate 320 slides against the bottom surface of the reduction motor 340 to ensure that the material can be discharged smoothly. Diverter sleeves 310 are provided on both sides of the device for material output, and the crushing teeth 330 are staggered along the radial direction of the immersion barrel 100 to further shred the material through mutual shearing. Embodiment two:

[0036] In this embodiment, the duck feather wax cake leaching and recovery device of the present invention further optimizes the separation and dissolution process to improve the overall efficiency.

[0037] In this embodiment, a plurality of temperature sensors are installed on the inner wall of the immersion barrel 100 to monitor the working state of the heating component and automatically adjust the heating intensity according to the temperature feedback. The heating component can adjust the temperature according to the properties of the duck feather wax cake through the intelligent temperature control system to ensure that the wax is fully dissolved and avoid energy waste caused by excessive heating.

[0038] The decomposition and leaching mechanism 400 is also designed to include a plurality of main shafts 410, but in this embodiment, the number of main shafts 410 is increased to ensure that a large number of duck feather wax cakes can be processed in a shorter time. The top surface of each main shaft 410 is still connected to the driving structure through a transmission gear sleeve 412, and is adjacently meshed through a transmission pin 413.

[0039] In this embodiment, the eccentric sleeve 440 adopts a more precise eccentric design compared to the embodiment 1, further improving the radial movement range of the moving sleeve 420, thereby enhancing the shearing range of the shearing teeth 430 of the shearing blade. Through such an optimized design, when the duck feather wax cake is cut into pieces, it is not only fully broken in the axial direction, but also can obtain a more thorough cutting effect in the radial direction, effectively improving the leaching rate of the wax.

[0040] In the separation stage, the bottom surface of the sifter 300 is also provided with a reduction motor 340 for driving the rotary valve plate 320 to rotate, but in this embodiment, the design of the rotary valve plate is more refined to meet the separation requirements of different types of materials. The staggered arrangement of the bottom surface of the rotary valve plate 320 and the crushing teeth 330 is further optimized, so that the release of the material is smoother and the separation efficiency of impurities and wax is further improved.

[0041] The automated control part of the device is also equipped with a real-time monitoring system, which can dynamically adjust various parameters, such as adjusting the speed of the main motor 210, controlling the operating frequency of the reduction motor 340, etc., so as to adapt to different duck feather wax cake processing requirements.

[0042] A duck feather wax cake leaching and recovery process comprises the following steps: Figure 8 As shown: S1: Pretreatment: crushing the waste wax cake to prepare for subsequent leaching; S2: Leaching: The pretreated material is sent to the leacher 2 through the scraper elevator 1 to fully contact with the solvent (n-ethane) and then the wax is transferred to the solvent through molecular exchange movement to form a mixed oil; S3: Mixed oil separation: The mixed oil enters the mixed oil tank 3, and then is separated by the hydrocyclone 7 and the evaporator 5; during the separation process, the wax is separated from the solvent, the wax is collected in the tank, and the solvent enters the recovery stage; S4: Solvent recovery: The separated solvent is evaporated and condensed through the dry steam drum 6 and the box condenser, and then the solvent is recovered through the solvent turnover box 12 and the solvent pump 13 to form a cycle and reduce solvent consumption; S5: Miscellaneous hair treatment: The wool after leaching still contains a small amount of solvent, which is further extracted by heating and negative pressure, and the tail gas is collected and filtered through the tail gas recovery tower 10; the wool after leaching still contains a small amount of solvent, and the residual solvent in the wool is further extracted by heating and negative pressure treatment, and the residue impurities are removed by the residue collector 4 S6: Wax treatment: The wax obtained from the leaching process may contain impurities. Through further decolorization and degumming processes, it can meet industrial use standards and improve product quality.

[0043] The working principle and use process of the present invention: Working principle: Heating and dissolving: The main body of the device is a dipping barrel 100, the inner side of which is provided with a heating component, and the duck feather wax cake is heated and melted after adding a solvent, and the dissolution process begins. The heating component provides heat to dissolve the wax in the duck feather wax cake, which is convenient for subsequent leaching.

[0044] Transmission drive and shearing crushing: The driving box 200 is fixedly mounted on the immersion barrel 100, and has a built-in main motor 210. The motor drives the decomposition and leaching mechanism 400 located in the immersion barrel to rotate. The output end of the driving box is connected to the upper gear assembly of the decomposition and leaching mechanism, and drives a gear transmission sleeve 412 on a main shaft rod 410 to drive multiple gears to work in conjunction, so that several main shaft rods rotate synchronously.

[0045] The decomposition and leaching mechanism includes a plurality of moving sleeves 420 sleeved on an eccentric shaft sleeve 440. The moving sleeves realize radial and axial reciprocating motion through meshing gear transmission and relative sliding. The upper and lower ends of the moving sleeves are provided with inclined plane assemblies and moving inclined wedges 421. Through the interaction of these inclined planes with the fixed wedge sleeves 441 fixed on the inner cavity, the moving sleeves can move up and down when rotating, thereby driving the shearing teeth 430 of the shearing knife to reciprocate in the axial direction, thereby completing the shearing and crushing of the duck feather wax cakes.

[0046] Material separation and discharge: A sifter 300 is installed at the bottom of the device to separate the dissolved wax and duck feather impurities. The sifter drives the rotary valve plate 320 to rotate through the reduction motor 340. During the rotation, the material is further crushed and filtered through mutual shearing with the crushing teeth 330 to ensure effective separation of wax and impurities; the separated wax is discharged from the discharge port 311 and enters the subsequent processing process.

[0047] Usage process: Material preparation and feeding: First, the duck feather wax cake that has been pre-treated, such as crushed, is put into the feeding port 201 of the dipping barrel, and the heating component of the dipping barrel starts to work. After heating the duck feather wax cake for a period of time, the wax inside it is gradually melted.

[0048] Start the driving system, and drive the main shaft 410 of the decomposition and leaching mechanism to rotate synchronously through the main motor 210. The main shaft drives the moving sleeve 420 and the shearing teeth 430 of the shearing knife to reciprocate in the axial and radial directions, so as to further shear and crush the duck feather wax cakes. The design of the shearing knife makes adjacent blades staggered with each other, which effectively improves the shearing efficiency and ensures that the material is fully crushed and dissolved.

[0049] The broken duck feather wax cake is filtered and separated through the sifter 300 at the bottom. The rotary valve plate 320 is driven to rotate by the reduction motor to shear the broken material and mix it with the solvent. The wax is discharged through the filter holes of the sifter, and the impurities are trapped inside the sifter. Through continuous rotation and shearing, the material is ensured to be fully processed.

[0050] The separated wax is discharged through the discharge port 311 and enters the subsequent purification and treatment process, while the remaining impurities are discharged through the discharge port on the side of the screener for further waste treatment or reuse.

[0051] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0052] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A duck feather wax cake leaching and recovery device, characterized in that: include: A dipping bucket (100), a drive box (200), a sifter (300) and a decomposition and leaching mechanism (400); a heating component is provided on the inner side of the dipping bucket (100) for hot melting and dissolving the duck feather wax cake. The driving box (200) is fixedly mounted on the top surface of the immersion barrel (100), and a main motor (210) is fixedly mounted on one side of the driving box (200) for rotationally driving the decomposition and leaching mechanism (400). A feeding port (201) is provided on the surface of the driving box (200). The sifter (300) is fixedly mounted on the bottom surface of the immersion barrel (100) for separating the solvent and duck feather impurities. The decomposition and leaching mechanism (400) comprises a main shaft rod (410), a moving sleeve (420), shearing teeth (430) and an eccentric shaft sleeve (440). The main shaft rod (410), the moving sleeve (420) and the shearing teeth (430) are in a plurality of groups and are evenly distributed in a circumferential direction. The eccentric shaft sleeve (440) is fixedly mounted on the surface of the main shaft rod (410), and the moving sleeve (420) is rotatably sleeved on the eccentric shaft. The outer periphery of the sleeve (440) is provided with a bearing ring (411) on the surface of the main shaft rod (410) and is rotatably sleeved on the inner side of the immersion barrel (100) through the bearing ring (411). A transmission gear sleeve (412) is fixedly installed on the top surface of each main shaft rod (410). The inner side of the immersion barrel (100) is provided with a transmission pin gear (413) located between adjacent main shaft rods (410). The transmission pin gear (413) is used for meshing transmission of adjacent main shaft rods (410). The upper and lower ends of the moving sleeve (420) are provided with a dynamic wedge (421). The surface of the main shaft rod (410) is rotatably sleeved with a fixed wedge sleeve (441) fixed to the inner side of the immersion barrel (100). The surface of the fixed wedge sleeve (441) is in sliding contact with the surface of the dynamic wedge (421). The shearing tooth (430) is fixedly installed on the inner side of the moving sleeve (420).

2. A duck feather wax cake leaching and recovery device according to claim 1, characterized in that: The output end of the main motor (210) is used to transmit power to one of the transmission gear sleeves (412), thereby driving a plurality of main shafts (410) to rotate synchronously.

3. A duck feather wax cake leaching and recovery device according to claim 1, characterized in that: The moving sleeve (420) is provided with moving inclined wedges (421) at both upper and lower ends, and the surfaces of the moving inclined wedges (421) at both upper and lower ends are inclined and arranged parallel to each other, and the opposite surfaces of the fixed wedge sleeve (441) and the moving inclined wedge (421) are inclined.

4. A duck feather wax cake leaching and recovery device according to claim 1, characterized in that: The center of the outer circumference of the eccentric shaft sleeve (440) deviates from the center of the main shaft rod (410), and the moving sleeve (420) is rotatably sleeved on the outer circumference of the eccentric shaft sleeve (440).

5. A duck feather wax cake leaching and recovery device according to claim 1, characterized in that: A plurality of shearing blades are provided on the surface of the shearing teeth (430), and the shearing blades on the surfaces of adjacent shearing teeth (430) are arranged in a staggered manner.

6. A duck feather wax cake leaching and recovery device according to claim 1, characterized in that: A fixed valve plate (110) is fixedly mounted on the bottom surface of the soaking barrel (100), the sifter (300) comprises a reduction motor (340) fixed to the bottom surface of the soaking barrel (100), and a rotary valve plate (320) is fixedly connected to the output end of the reduction motor (340), the rotary valve plate (320) being in sliding contact with the bottom surface of the reduction motor (340).

7. A duck feather wax cake leaching and recovery device according to claim 6, characterized in that: The sifter (300) further comprises a flow divider (310) fixed to both sides of the immersion barrel (100) for filtering and outputting the solvent, and a plurality of crushing teeth (330) are provided on the bottom surface of the rotary valve plate (320) and the bottom surface of the inner cavity of the immersion barrel (100). The crushing teeth (330) on the bottom surface of the rotary valve plate (320) and the bottom surface of the inner cavity of the immersion barrel (100) are arranged alternately along the radial direction of the immersion barrel (100).

8. A duck feather wax cake leaching and recovery process, characterized in that: The following steps are involved: S1: Pretreatment: crushing the waste wax cake to prepare for subsequent leaching; S2: Leaching: The pretreated material is sent to the leacher through the elevator to fully contact with the solvent (n-ethane), and then the wax is transferred to the solvent through molecular exchange movement to form a mixed oil; S3: Mixed oil separation: The mixed oil enters the mixed oil tank and is separated from the wax and solvent by equipment such as a hydrocyclone separator and an evaporator; S4: Solvent recovery: The separated solvent is recovered and recycled through gas stripping evaporation equipment; S5: Miscellaneous wool treatment: After leaching, the wool still contains a small amount of solvent, which is further extracted by heating and negative pressure; S6: Wax treatment: The preliminary proposed hair removal wax contains impurities and needs to be further decolorized and degummed to meet the use standards.