Flat knitting flaky stab-resistant structure fabric and preparation method thereof

Through the design of horizontally braided scale-shaped anti-sting structure fabric, a hollow anti-sting structure is formed by using a four-needle bed computer horizontal machine to wove it, which solves the problem of insufficient lightweight, high strength, softness and comfort of existing anti-sting materials, and realizes the prevention of anti-single The effective adhesion of the thorn block and the softness of the fabric simplify the preparation process and improve the protection performance.

CN119083006AActive Publication Date: 2024-12-06JIANGNAN UNIV
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Patent Information

Application Number
CN202411289875.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2024-12-06
Estimated Expiration
2044-09-14

AI Technical Summary

Technical Problem

The existing anti-sting materials have shortcomings in terms of lightweight, high strength, softness and comfort. The preparation process is complex and costly, the anti-sting performance is limited, and the anti-sting block is prone to fall off during human activities.

Method used

Using horizontally braided scale-shaped anti-puncture structure fabric, a hollow anti-puncture structure with regular arrangement and overlapping is formed through a four-needle bed computer horizontal machine. The surface, bottom and middle layers form a bag-shaped hollow interlayer through the needle turning action, and the anti-puncture can be inserted into the interlayer. Puncture blocks and introduce rubber wires to the surface to lock the edges to ensure the adhesion of the anti-puncture blocks and the softness of the fabric.

Benefits of technology

The effective adhesion of the anti-sting block and the softness of the fabric are achieved, the preparation process is simplified, the production efficiency is improved, the service life of the fabric is extended, and good protective performance is provided.

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Abstract

The invention relates to a flat knitting flaky stab-resistant structure fabric and a preparation method thereof, and relates to the field of textile materials. The fabric is of a hollow stab-resistant structure which is regularly arranged and overlapped, and a minimum cycle organization unit of the hollow stab-resistant structure comprises a surface layer, a bottom layer and a middle layer located between the surface layer and the bottom layer; a plurality of bag-shaped hollow interlayers with three sides connected and one side opened are formed between the surface layer and the middle layer and between the bottom layer and the middle layer through needle turning actions, and puncture-proof blocks are arranged in the bag-shaped hollow interlayers in a replaceable mode; wherein the surface layer is provided with an extending part, and the extending part is located in the direction close to the opening side of the bag-shaped hollow interlayer. The fabric can be integrally knitted and formed only by a four-needle-bed computerized flat knitting machine, the area of a surface layer structure unit can be larger than that of a middle layer (bottom layer) structure unit by adopting different knitted structures and changing the wale density of the surface layer, the middle layer and the bottom layer of the fabric, so that the stab-resistant blocks can be better attached to the interior of the knitted fabric, and falling of the stab-resistant blocks is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of textile materials, and in particular to a horizontally knitted flaky anti-stab structure fabric and a preparation method thereof. Background Art

[0002] At present, with the growing demand for security protection, stab-proof materials are increasingly used in the fields of military, police, personal protection, etc. Stab-proof materials need to be lightweight, high-strength, soft and comfortable in order to provide effective protection in various harsh environments.

[0003] Stab-proof materials are usually of three types: hard, semi-hard and soft. Hard stab-proof materials are usually made of metal armor plates and hard composite materials as stab-proof armor plates, which are relatively bulky. Soft stab-proof materials are mostly made of fabrics with high-performance fibers such as ultra-high molecular weight polyethylene and aramid for laminated composite processing, and their protective performance is limited. Therefore, it is of great significance to develop stab-proof materials with excellent protective performance, light weight and flexibility.

[0004] Related technologies:

[0005] Patent CN113152107A discloses a method for preparing a nanocomposite gel matrix multilayer fabric stab-proof composite material, which comprises stirring and mixing chemical reagents, adjusting the temperature to 0-10°C, adding monomers, initiators and promoters, and introducing nitrogen for at least 15 minutes for nitrogen bubbling to obtain a nanocomposite hydrogel, stacking multiple layers of aramid fabric impregnated with the nanocomposite hydrogel, and standing in a vacuum environment for at least 24 hours to obtain a nanocomposite gel matrix multilayer fabric stab-proof composite material. However, the preparation process is extremely complicated, and the cost is high, the product is relatively thick, and the stab-proof performance is poor.

[0006] Patent CN108859319A discloses a puncture-proof composite fabric structure that is soft, light and has strong puncture resistance. The structure consists of a skin-friendly layer, a surface layer, a steel wire braided layer and a puncture-proof layer. The puncture-proof layer consists of a plurality of evenly distributed hard protective blocks, which are connected and attached to the steel wire braided layer by high-strength metal fiber wires or rivets to form a puncture-proof composite fabric structure. However, although the flexibility of the structure has been improved to a certain extent, the steel wire braiding method increases the difficulty of weaving and the discomfort of the clothing.

[0007] Patent CN118257050A discloses a knitted multi-layer hollow heterogeneous protective structure fabric, which can be filled with stab-proof blocks of different materials. However, since the stab-proof blocks are difficult to fix during human activities, after the stab-proof blocks are inserted into the knitted structure, they are easy to fall off when squeezed. Summary of the invention

[0008] The purpose of the present application is to provide a horizontally knitted scaly anti-stab structural fabric and a preparation method thereof, so as to solve the problems existing in the above-mentioned prior art.

[0009] To achieve the above purpose, the technical solution adopted in this application is:

[0010] In a first aspect, the present application provides a horizontally knitted scale-like stab-proof structural fabric, which is a regularly arranged and overlapped hollow stab-proof structure, wherein the smallest cyclic organizational unit of the hollow stab-proof structure comprises: a surface layer, a bottom layer, and an intermediate layer located between the surface layer and the bottom layer;

[0011] A plurality of bag-shaped hollow interlayers with three sides connected and one side open are formed between the surface layer and the middle layer, and between the bottom layer and the middle layer by needle turning action, and anti-stab blocks are replaceably arranged in the bag-shaped hollow interlayers;

[0012] Wherein, the surface layer has an extension portion, and the extension portion is located in a direction close to one side of the opening of the bag-shaped hollow interlayer.

[0013] In a possible implementation, it is knitted and formed at one time by a four-needle-bed fully formed computerized flat knitting machine, and the regularly arranged and overlapped hollow anti-stab structure is formed by flat pressing.

[0014] In a possible implementation, the extension portion is locked by introducing an elastic thread to prevent curling.

[0015] In a possible implementation, the surface layer, the bottom layer, and the middle layer have different knitting structures.

[0016] In a possible implementation, the density of the surface layer is greater than the density of the bottom layer and the middle layer.

[0017] In a possible implementation, the longitudinal length of the surface layer is greater than the longitudinal lengths of the bottom layer and the middle layer.

[0018] In a possible implementation, the stab-proof block is a hard stab-proof block.

[0019] In a possible implementation, the hard stab-proof block includes at least one of resin, alloy, and metal armor plate.

[0020] In a second aspect, the present application provides a method for preparing a flat knitted flaky stab-proof structural fabric, the method being applicable to the flat knitted flaky stab-proof structural fabric as described above, the method being knitted using a four-needle bed computerized flat knitting machine, the method comprising:

[0021] S1, bottom weaving:

[0022] S11, knitting full needles on the rear lower needle bed and the front lower needle bed in sequence to complete the knitting of the first and second rows;

[0023] S12, completing the bottom knitting by looping the 1st and 2nd rows in sequence a;

[0024] S2, body weaving:

[0025] S21, obtaining a first stab-proof structural unit having a certain height by cycling the third to sixth horizontal rows m times;

[0026] S22, knitting the 7th to 10th rows, the 7th and 9th rows are knitted with full needles to form the end part of the surface layer of the first stab-proof structural unit; the 8th and 10th rows are knitted with alternate needles to form the middle layer and the bottom layer of the first stab-proof structural unit respectively;

[0027] S23, knitting the 11th to 17th horizontal rows by a local needle transfer process and a needle bed shifting action, so as to complete the merging of the middle layer and the bottom layer of the first stab-proof structural unit, and the surface layer of the first stab-proof structural unit is the middle layer of the second stab-proof structural unit;

[0028] S24, weaving the 18th to 24th horizontal rows to form an extension of the second stab-proof structural unit, and introducing elastic threads into the 18th and 22nd horizontal rows for locking;

[0029] S25, looping the 25th to 28th horizontal rows n times to determine the height of the second stab-proof structural unit;

[0030] S26, knitting the 29th to 32nd rows, wherein the 29th and 31st rows are knitted with full needles to form the end portion of the surface layer of the second stab-proof structural unit; the 30th and 32nd rows are knitted with alternate needles to form the middle layer and the bottom layer of the second stab-proof structural unit respectively;

[0031] S27, knitting the 11th to 17th horizontal rows by a local needle transfer process and a needle bed shifting action to complete the merging of the middle layer and the bottom layer of the second stab-proof structural unit;

[0032] S28, weaving the 18th to 24th rows again to form an extension of the surface layer of the next stab-proof structural unit, and weaving the 3rd to 17th rows accordingly to complete the weaving of the next stab-proof unit structure;

[0033] S29, looping steps S24 to S28 for several times to complete the knitting of the main body;

[0034] S3, finishing weaving:

[0035] S31, knitting full needles on the rear lower needle bed and the front lower needle bed in turn, and repeating b times;

[0036] S32, detachably inserting stab-proof blocks into the bag-shaped hollow interlayer for resisting stab wounds and cuts, wherein the stab-proof blocks are constrained by the fabric and are stacked and staggered in an array; wherein the bag-shaped hollow interlayer is formed by the surface layer and the middle layer of each stab-proof structural unit woven in step S2, and between the bottom layer and the middle layer.

[0037] In a possible implementation, in step S2:

[0038] Each stab-proof structural unit is formed by changing the local weaving at the position where the bag-shaped hollow interlayer formed by the surface layer and the middle layer is connected to the left and right, so that the coil of the surface layer at the connection is located below the coil of the middle layer, so as to realize the front-to-back connection between the surface layer and the middle layer;

[0039] Each stab-proof structural unit is located at a position where the bag-shaped hollow interlayer formed by the middle layer and the bottom layer intersects on the left and right, and the coils of the middle layer at the connection are located below the coils of the bottom layer through the needle turning process and controlling the looping method of the rear needle bed.

[0040] The beneficial effects of the technical solution provided by this application include at least:

[0041] 1. The flat knitted flaky anti-stab structure fabric provided by the present application can be integrally knitted with the help of a four-needle bed computerized flat knitting machine. By adopting different knitting structures and changing the longitudinal density of the surface layer, middle layer and bottom layer of the fabric, the area of ​​the surface layer structure unit can be made larger than the area of ​​the middle layer (bottom layer) structure unit, so that the anti-stab block can be better attached to the inside of the knitted fabric to avoid the anti-stab block from falling off;

[0042] 2. The horizontally knitted flaky stab-proof structural fabric provided by the present application has an extension of the surface layer introduced into the surface layer of the fabric, and an elastic band is added for locking the edge, which can prevent the surface layer of the stab-proof structural fabric from curling. The preparation process is simple, which greatly reduces the time for post-processing, reduces the difficulty of garment making, and improves production efficiency. The fabric has the properties of being soft, flexible, and processable, and can be used in protective vests, protective sleeves and other equipment;

[0043] 3. The horizontally knitted scaly stab-proof structural fabric provided by the present application is composed of a plurality of stab-proof structural units. The size of the stab-proof structural unit can be adjusted according to actual conditions, and the stab-proof blocks can be elastically assembled. Since the units are hollow, the protective structural fabric can be woven with lightweight high-performance yarns for the surface layer, and skin-friendly yarns for the middle layer and bottom layer. In addition, the stab-proof blocks overlap in the upper and lower parts, and have fine seams on the left and right, which can effectively resist threats such as stabs and cuts.

[0044] 4. The bag-shaped hollow interlayer part of the horizontally woven scaly stab-proof structural fabric provided in the present application can be filled with hard stab-proof blocks such as resin, alloy, metal armor plates, etc., and the stab-proof blocks are not completely fixed. Without damaging the main fabric, a damaged stab-proof block can be disassembled and replaced, which greatly improves the service life of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] The accompanying drawings are used to provide a further understanding of the present application and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the present application and do not constitute a limitation of the present application. In the accompanying drawings:

[0046] Figure 1 A schematic diagram of the structure of a horizontally knitted scale-like stab-proof structural fabric provided in an embodiment of the present application is shown;

[0047] Figure 2 The coil structure diagram of the horizontally knitted scale-shaped stab-proof structural fabric provided in the embodiment of the present application is shown; Figure 2 (a) is a front view diagram. Figure 2 (b) is a schematic diagram of the back side. Figure 2 (c) is a side view;

[0048] Figure 3 A schematic diagram of the coil structure of the horizontally knitted flaky anti-stab structure fabric containing the anti-stab block provided in the embodiment of the present application after the anti-stab block is inserted;

[0049] Figure 4 A process diagram of a method for preparing a horizontally knitted flaky stab-proof structural fabric provided in an embodiment of the present application is shown; Figure 4 (a) is the weaving process diagram of the bottom part. Figure 4 (b) is the minimum cycle of the main part of the first stab-resistant structural unit, Figure 4 (c) is a weaving process diagram of the connection of the stab-proof structural unit, Figure 4 (d) is a weaving process diagram of the surface extension portion of the stab-proof structural unit, Figure 4 (e) is the minimum cycle of the main part of the second stab-resistant structural unit, Figure 4 (f) is the weaving process diagram at the end. DETAILED DESCRIPTION

[0050] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0051] Among them, the same parts are represented by the same figure marks. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings of the present application specification, and the words "bottom surface" and "top surface", "inside" and "outside" refer to the direction towards or away from a specific component, respectively. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application specification, the meaning of "multiple" is two or more.

[0052] First, the nouns appearing in the embodiments are explained:

[0053] Stab-proof structural unit: refers to a basic structural unit of a horizontally woven scaly stab-proof structural fabric, which includes a surface layer, a bottom layer and a middle layer (corresponding to three layers), or it can be said that it is composed of a bag-shaped hollow interlayer formed between the three layers. Stab-proof blocks can be inserted into the stab-proof structural unit to meet the high protection requirements of the clothing.

[0054] The present application is further described below in conjunction with the accompanying drawings and embodiments.

[0055] Figure 1 A schematic diagram of the structure of a horizontally knitted scale-like stab-proof structural fabric provided in an embodiment of the present application is shown; Figure 2 The coil structure diagram of the horizontally knitted scale-shaped stab-proof structural fabric provided in the embodiment of the present application is shown; Figure 2 (a) is a front view diagram. Figure 2 (b) is a schematic diagram of the back side. Figure 2 (c) is a side view;

[0056] Figure 3 A schematic diagram of the coil structure of the horizontally knitted scaly anti-stab structural fabric containing the anti-stab block provided in an embodiment of the present application is shown after the anti-stab block is inserted.

[0057] In detail, the horizontally knitted flaky stab-proof structural fabric is a hollow stab-proof structure that is regularly arranged and overlapped. The smallest circulating organizational unit of the hollow stab-proof structure (i.e., a stab-proof structural unit) includes: a surface layer 1, a bottom layer 3, and an intermediate layer 2 located between the surface layer and the bottom layer; a plurality of bag-shaped hollow interlayers 4 connected on three sides and opened on one side are formed between the surface layer 1 and the intermediate layer 2, and between the bottom layer 3 and the intermediate layer 2 by a needle turning action, and a plurality of bag-shaped hollow interlayers 4 overlap with each other to form the skeleton of the fabric, and a stab-proof block 5 is replaceably arranged in the bag-shaped hollow interlayer; wherein the surface layer 1 has an extension portion 11, and the extension portion 11 is located in a direction close to one side of the opening of the bag-shaped hollow interlayer 4, and the extension portion is locked by introducing an elastic thread to prevent curling and ensure the flatness of the fabric surface.

[0058] In some possible embodiments, the flat-knitted flaky anti-stab structure fabric is knitted once by a four-needle bed fully formed computerized flat knitting machine, and is flat-pressed to form a regularly arranged and overlapping hollow anti-stab structure.

[0059] In some possible embodiments, the surface layer, the bottom layer, and the middle layer have different knitting structures. Affected by the knitting structure, the surface layer, the middle layer, and the bottom layer of the fabric have different densities. Since the surface layer has a high density and the middle layer and the bottom layer have low densities, the longitudinal length of the surface layer is greater than that of the middle layer and the bottom layer. In addition, the surface layer contains an extension of the fabric surface layer, so as to better wrap the stab-proof block.

[0060] In some possible embodiments, the stab-proof block is a hard stab-proof block, which includes at least one of resin, alloy, and metal armor plate.

[0061] Figure 4 A process diagram of a method for preparing a horizontally knitted flaky stab-proof structural fabric provided in an embodiment of the present application is shown; Figure 4 (a) is the weaving process diagram of the bottom part. Figure 4 (b) is the minimum cycle of the main part of the first stab-resistant structural unit, Figure 4 (c) is a weaving process diagram of the connection of the stab-proof structural unit, Figure 4 (d) is a weaving process diagram of the surface extension portion of the stab-proof structural unit, Figure 4 (e) is the minimum cycle of the main part of the second stab-resistant structural unit, Figure 4 (f) is the weaving process diagram at the end.

[0062] Specifically, the preparation method of the horizontally knitted flaky stab-proof structural fabric is used to weave the horizontally knitted flaky stab-proof structural fabric as described above. The method uses 600D ultra-high molecular weight polyethylene yarn to prepare the horizontally knitted flaky stab-proof structural fabric on a Shima Seiki four-needle bed fully formed computerized flat knitting machine, and the type of yarn can be changed according to actual working conditions, such as selecting comfortable and friendly fibers for the bottom layer and selecting high-strength and high-modulus yarns for the surface layer, etc., to meet actual production needs. The method includes the following steps:

[0063] S1, bottom weaving:

[0064] S11, knitting full needles on the rear lower needle bed and the front lower needle bed in sequence to complete the knitting of the first and second rows;

[0065] S12, completing the bottom knitting by looping the 1st and 2nd rows in sequence a;

[0066] S2, body knitting: the coils of the front lower and rear lower needle beds are transferred to the rear upper and front upper auxiliary needle beds respectively, and the looping method of the coils is controlled to complete the knitting of the multi-layer structure. Among them, the surface layer mainly uses the front lower and rear upper auxiliary needle beds to knit 2+2 rib structure, and the middle layer and bottom layer mainly use the rear lower and front upper auxiliary needle beds to knit 1-in-1 structure.

[0067] It is worth mentioning that at the position where the bag-shaped hollow interlayer formed by the surface layer and the middle layer of each stab-proof structural unit intersects on the left and right, the coils of the surface layer at the connection are located below the coils of the middle layer by changing the local weaving, so as to realize the front-to-back connection between the surface layer and the middle layer; at the position where the bag-shaped hollow interlayer formed by the middle layer and the bottom layer of each stab-proof structural unit intersects on the left and right, the coils of the middle layer at the connection are located below the coils of the bottom layer by using the needle turning process and controlling the loop forming method of the rear needle bed.

[0068] S21, obtaining a first stab-proof structural unit having a certain height by cycling the third to sixth horizontal rows m times;

[0069] S22, knitting the 7th to 10th rows, the 7th and 9th rows are knitted with full needles to form the end part of the surface layer of the first stab-proof structural unit; the 8th and 10th rows are knitted with alternate needles to form the middle layer and the bottom layer of the first stab-proof structural unit respectively;

[0070] S23, knitting the 11th to 17th horizontal rows through a local needle transfer process and a needle bed shifting action to complete the merging of the middle layer and the bottom layer of the first stab-proof structural unit, and the surface layer of the first stab-proof structural unit is the middle layer of the second stab-proof structural unit;

[0071] S24, weaving the 18th to 24th horizontal rows to form an extension of the second stab-proof structural unit, and introducing elastic threads into the 18th and 22nd horizontal rows for locking;

[0072] S25, looping the 25th to 28th horizontal rows n times to determine the height of the second stab-proof structural unit;

[0073] S26, knitting the 29th to 32nd rows, wherein the 29th and 31st rows are knitted with full needles to form the end portion of the surface layer of the second stab-proof structural unit; the 30th and 32nd rows are knitted with alternate needles to form the middle layer and the bottom layer of the second stab-proof structural unit respectively;

[0074] S27, knitting the 11th to 17th horizontal rows through a local needle transfer process and a needle bed shifting action to complete the merging of the middle layer and the bottom layer of the second stab-proof structural unit;

[0075] S28, weaving the 18th to 24th rows again to form an extension of the surface layer of the next stab-proof structural unit, and weaving the 3rd to 17th rows accordingly to complete the weaving of the next stab-proof unit structure;

[0076] S29, looping steps S24 to S28 for several times to complete the knitting of the main body;

[0077] S3, finishing weaving:

[0078] S31, knitting full needles on the rear lower needle bed and the front lower needle bed in turn, and repeating b times;

[0079] S32, detachably inserting stab-proof blocks into the bag-shaped hollow interlayer to resist stab wounds and cuts, the stab-proof blocks are constrained by the fabric to be stacked and staggered in an array; wherein the bag-shaped hollow interlayer is formed by the surface layer and the middle layer, and the bottom layer and the middle layer of each stab-proof structural unit woven in step S2.

[0080] In this embodiment, the stab-proof block set in the bag-shaped hollow interlayer is a carbon fiber hard resin plate. Its knitted coils will tightly wrap the stab-proof block, and the extension of the knitted surface can prevent the stab-proof block from sliding or falling off. At the same time, the stab-proof block is not fixed and can be disassembled and replaced if damaged, which is very suitable for some daily jobs that may cause stab injuries. In addition, this method is one-time molding, the back-end process is simple, and the production efficiency can be improved. It also has the properties of softness, flexibility, and processability.

[0081] The above is only a preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.

Claims

1. A horizontally knitted scaly anti-stab structure fabric, characterized in that: It is a hollow stab-proof structure with regularly arranged overlapping parts, wherein the smallest cyclic organizational unit of the hollow stab-proof structure comprises: a surface layer, a bottom layer, and an intermediate layer between the surface layer and the bottom layer; A plurality of bag-shaped hollow interlayers with three sides connected and one side open are formed between the surface layer and the middle layer, and between the bottom layer and the middle layer by needle turning action, and anti-stab blocks are replaceably arranged in the bag-shaped hollow interlayers; Wherein, the surface layer has an extension portion, and the extension portion is located in a direction close to one side of the opening of the bag-shaped hollow interlayer.

2. The horizontally knitted scaly stab-proof structural fabric according to claim 1, characterized in that: It is knitted and formed at one time by a four-needle-bed fully formed computer flat knitting machine, and the regularly arranged and overlapped hollow anti-stab structure is formed by flat pressing.

3. The horizontally knitted scaly stab-proof structural fabric according to claim 1, characterized in that: The extension portion is locked by introducing an elastic cord to prevent curling.

4. The horizontally knitted scaly stab-proof structural fabric according to claim 1, characterized in that: The surface layer, the bottom layer, and the middle layer have different knitting structures.

5. The horizontally knitted scaly stab-proof structural fabric according to claim 4, characterized in that: The surface layer has a density greater than that of the bottom layer and the middle layer.

6. The horizontally knitted scale-like stab-proof structural fabric according to claim 5, characterized in that: The longitudinal length of the top layer is greater than the longitudinal length of the bottom layer and the middle layer.

7. The horizontally knitted scaly stab-proof structural fabric according to claim 1, characterized in that: The stab-proof block is a hard stab-proof block.

8. The horizontally knitted scaly stab-proof structural fabric according to claim 7, characterized in that: The hard stab-proof block comprises at least one of resin, alloy and metal armor plate.

9. A method for preparing a horizontally knitted flaky stab-proof structural fabric, the method being applicable to the horizontally knitted flaky stab-proof structural fabric according to any one of claims 1 to 8, characterized in that: The method adopts a four-needle-bed computerized flat knitting machine for knitting, and the method comprises: S1, bottom weaving: S11, knitting full needles on the rear lower needle bed and the front lower needle bed in sequence to complete the knitting of the first and second rows; S12, completing the bottom knitting by looping the 1st and 2nd rows in sequence a; S2, body weaving: S21, obtaining a first stab-proof structural unit having a certain height by cycling the third to sixth horizontal rows m times; S22, knitting the 7th to 10th rows, the 7th and 9th rows are knitted with full needles to form the end part of the surface layer of the first stab-proof structural unit; the 8th and 10th rows are knitted with alternate needles to form the middle layer and the bottom layer of the first stab-proof structural unit respectively; S23, knitting the 11th to 17th horizontal rows by a local needle transfer process and a needle bed shifting action, so as to complete the merging of the middle layer and the bottom layer of the first stab-proof structural unit, and the surface layer of the first stab-proof structural unit is the middle layer of the second stab-proof structural unit; S24, weaving the 18th to 24th horizontal rows to form an extension of the second stab-proof structural unit, and introducing elastic threads into the 18th and 22nd horizontal rows for locking; S25, looping the 25th to 28th horizontal rows n times to determine the height of the second stab-proof structural unit; S26, knitting the 29th to 32nd rows, wherein the 29th and 31st rows are knitted with full needles to form the end portion of the surface layer of the second stab-proof structural unit; the 30th and 32nd rows are knitted with alternate needles to form the middle layer and the bottom layer of the second stab-proof structural unit respectively; S27, knitting the 11th to 17th horizontal rows by a local needle transfer process and a needle bed shifting action to complete the merging of the middle layer and the bottom layer of the second stab-proof structural unit; S28, weaving the 18th to 24th rows again to form an extension of the surface layer of the next stab-proof structural unit, and weaving the 3rd to 17th rows accordingly to complete the weaving of the next stab-proof unit structure; S29, looping steps S24 to S28 for several times to complete the knitting of the main body; S3, finishing weaving: S31, knitting full needles on the rear lower needle bed and the front lower needle bed in turn, and repeating b times; S32, detachably inserting stab-proof blocks into the bag-shaped hollow interlayer for resisting stab wounds and cuts, wherein the stab-proof blocks are constrained by the fabric and are stacked and staggered in an array; wherein the bag-shaped hollow interlayer is formed by the surface layer and the middle layer of each stab-proof structural unit woven in step S2, and between the bottom layer and the middle layer.

10. The method for preparing the horizontally knitted scaly stab-proof structural fabric according to claim 9, characterized in that: In step S2: Each stab-proof structural unit is formed by changing the local weaving at the position where the bag-shaped hollow interlayer formed by the surface layer and the middle layer is connected to the left and right, so that the coil of the surface layer at the connection is located below the coil of the middle layer, so as to realize the front-to-back connection between the surface layer and the middle layer; Each stab-proof structural unit is located at a position where the bag-shaped hollow interlayer formed by the middle layer and the bottom layer intersects on the left and right, and the coils of the middle layer at the connection are located below the coils of the bottom layer through the needle turning process and controlling the looping method of the rear needle bed.

Citation Information

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