Waste incineration fly ash-based foam ceramic and preparation method thereof
By designing a tee groove in the main body of the fly ash-based foam ceramic and using a continuous conveyor and forming components, the existing masonry quality is solved, and the rapid construction and stable molding of lightweight ceramic materials are achieved.
Patent Information
- Application Number
- CN202411421370.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-10-12
AI Technical Summary
The existing bricks and stones are of heavy quality and it is difficult to meet the needs of post-disaster construction temporary buildings, especially when the personnel construction operation burden is large.
Design a waste-incineration fly ash-based foam ceramic and its preparation method. Quick construction and cement filling are achieved by opening a tee groove (injection hole and cylindrical hole) in the main body of the fly ash-based foam ceramic and using a combination device of a continuous conveyor and forming assembly.
It effectively reduces the weight of the fly ash-based foam ceramic main body, simplifies the construction process, reduces personnel operation burden, improves the rapid forming efficiency of temporary buildings after the disaster, and improves the stability of building forming through cement staggered filling.
Smart Images

Figure CN119100828B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of waste incineration fly ash-based foam ceramics, in particular to a waste incineration fly ash-based foam ceramic and a preparation method thereof. Background Art
[0002] Garbage fly ash-based foam ceramics are a type of ceramic material made from fly ash produced by waste incineration as the main raw material. This type of ceramic has the characteristics of light weight, Class A fireproof and non-combustible, low water absorption, easy cutting, corrosion resistance, and no cracking. It can be used as ceramic insulation boards, ceramic wall panels, ceramic insulation and decorative integrated boards, etc. Its preparation and processing flow mainly includes two steps: preparing powder blanks and sintering. First, the raw materials such as waste incineration fly ash, quartz sand and additives are mixed with water, ball milled in a ball mill to obtain a uniformly mixed slurry, and then dried to obtain a powder blank. Next, the powder blank is filled into a mold and placed in a high-temperature furnace for sintering to finally obtain garbage fly ash-based foam ceramics.
[0003] Based on the physical and chemical properties of fly ash-based foam ceramics, we can conclude that ceramic masonry made from this material can be used in a variety of building facilities and play specific functions. The following are some possible application scenarios and functions:
[0004] Thermal insulation building facilities: Fly ash-based foam ceramics have good thermal insulation properties. Therefore, masonry made from them is particularly suitable for building facilities that require good thermal insulation effects, such as walls, roofs, insulation layers, etc. In winter, it can reduce heat loss and improve indoor thermal insulation effects; in summer, it can block the intrusion of external heat and reduce indoor temperature, thereby saving energy and improving the energy efficiency of buildings.
[0005] Fireproof building facilities: Since garbage fly ash-based foam ceramics have the characteristics of fireproof and non-combustible, the masonry prepared from it is suitable for building facilities that require high fire protection, such as fire walls, fire partitions, high-temperature factories, etc. When a fire occurs, it can effectively prevent the spread of the fire and protect the safety of people and property.
[0006] Lightweight structure building facilities: This material is lighter than traditional masonry, which can reduce the self-weight of the building and reduce the burden on the foundation. Therefore, it is suitable for lightweight structure building facilities such as low-rise buildings, temporary buildings, mobile homes, etc. The use of this lightweight masonry can not only reduce construction costs, but also speed up the construction progress.
[0007] Environmentally friendly building facilities: The preparation of fly ash-based foam ceramics utilizes the fly ash produced by garbage incineration, realizes the resource utilization of waste, and reduces environmental pollution. Therefore, the masonry prepared by it conforms to the concept of environmental protection and is suitable for environmentally friendly building facilities such as green buildings and ecological buildings.
[0008] The overall quality of existing ordinary bricks and stones is generally heavier than that of garbage fly ash-based foam ceramic bricks and stones. Under the premise of constructing temporary buildings after disasters for the victims to live in, the overall quality of ordinary bricks and stones is heavier and the construction operation is more burdensome than that of garbage fly ash-based foam ceramic bricks and stones. In view of this, we propose a garbage incineration fly ash-based foam ceramic and a preparation method thereof. Summary of the invention
[0009] The purpose of the present invention is to overcome the shortcomings of the prior art, meet the actual needs, and provide a waste incineration fly ash-based foam ceramic and a preparation method thereof to solve the technical problem that the current conventional masonry is heavy and not conducive to the construction of temporary buildings.
[0010] In order to achieve the purpose of the present invention, the technical solution adopted by the present invention is: designing a waste incineration fly ash-based foam ceramic and a preparation method thereof, including a fly ash-based foam ceramic body; a three-way groove is opened inside the fly ash-based foam ceramic body, and the three-way groove is composed of a feed hole that is wide at the top and narrow at the bottom and two cylindrical holes arranged in an inclined shape; wherein the feed hole is a trapezoidal structure.
[0011] A preparation device for waste incineration fly ash-based foam ceramics, comprising a continuous conveyor; a plurality of forming operation platforms for carrying and installing forming molds are arranged at the conveying end of the continuous conveyor; auxiliary machines are symmetrically arranged on both sides of the continuous conveyor; the gap between the two auxiliary machines constitutes a processing operation cavity; two arc-shaped slide rails are arranged in the processing operation cavity, and the two arc-shaped slide rails are coaxially arranged; a forming component A and a forming component B are arranged at the sliding ends of the two arc-shaped slide rails, respectively; the forming component A includes a spline component arranged at one of the sliding ends of the arc-shaped slide rail located on the outside, and a forming sleeve A is arranged at the output end of the spline component; the forming component B includes a sliding component arranged at the other sliding end of the arc-shaped slide rail located on the inside, and a rotating cavity is arranged at the end of the sliding component, and a forming sleeve component B is rotatably arranged inside the rotating cavity; wherein the forming sleeve A and the forming sleeve component B are combined to form an integral structure or relatively separated to form an unfolded structure.
[0012] Preferably, the spline assembly comprises a connecting frame, a driving keyboard, a servo driving motor, a push rod and a driving shaft; the connecting frame is arranged at one of the sliding ends of the arc-shaped slide rail located on the outside; the driving keyboard is rotatably arranged on the connecting frame through a bearing seat, and at least one keying protrusion is provided on the inner wall of the driving keyboard, and a driven synchronous wheel is fixedly provided on the end of the driving keyboard; the servo driving motor is arranged on one side of the connecting frame through a mounting seat, and a driving synchronous wheel is provided at the output end of the servo driving motor through a transmission belt. The push rod is arranged on one side of the driving keyboard and connected to the connecting frame, and an auxiliary rotating seat is provided at the pushing end of the push rod; the driving shaft is penetrated in the driving keyboard and connected to the auxiliary rotating seat, wherein the driving shaft is rotatably connected to the auxiliary rotating seat; and a key groove is provided on the surface of the driving shaft for slidingly cooperating with the keying protrusion, and the driving shaft is connected to the driving keyboard key through the keying protrusion and the key groove.
[0013] Preferably, the forming sleeve A is fixedly arranged at the end of the driving shaft, and the forming sleeve A is composed of a splicing portion A, a sleeve A and a plurality of corner-missing ring blocks A arranged on the surface of the splicing portion A; wherein the radial cross-sections of the splicing portion A and the corner-missing ring block A are fan-shaped structures, and the arc angle of the radial cross-sections of the splicing portion A and the corner-missing ring block A is less than 180 degrees, and wherein the outer surface of the sleeve A is evenly provided with cutting protrusions.
[0014] Preferably, the sliding assembly includes a sliding seat and a slider; the sliding seat is arranged at the other sliding end of the arc-shaped slide rail located on the inner side; the slider is slidably arranged on the sliding seat; wherein, extrusion chambers are symmetrically arranged on both sides of the slider; a friction extrusion block is arranged inside the extrusion chamber, and an inclined force-bearing surface A is arranged on the side of the friction extrusion block relatively away from the sliding seat; an adjusting block is arranged on one side of the inclined force-bearing surface A, and an inclined force-bearing surface B is arranged on the side of the adjusting block relatively close to the inclined force-bearing surface A, wherein a screw is rotatably arranged at the end of the adjusting block, and the screw is threadedly connected to the slider, and the screw is rotated and adjusted to make the adjusting block descend and adjust, the inclined force-bearing surface B squeezes the inclined force-bearing surface A so that the adjusting block is tightly fitted with the sliding seat, and the sliding seat is in friction contact with the adjusting block; wherein, a rotating chamber is arranged at the end of the slider, wherein the cross section of the rotating chamber is a fan-shaped structure, and the arc angle of the cross section of the rotating chamber is greater than 180 degrees.
[0015] Preferably, the forming sleeve assembly B includes a sleeve body and a winding shaft; the sleeve body is rotatably arranged in the rotating chamber, and the sleeve body is composed of a splicing portion B, a sleeve B and a plurality of corner-missing ring blocks B arranged on the surface of the splicing portion B, wherein the radial cross-section of the splicing portion B and the corner-missing ring block B is a fan-shaped structure, and the radial cross-section of the splicing portion B and the corner-missing ring block B is greater than 180 degrees, wherein both ends of the side wall of the sleeve B are provided with through grooves connected to the interior of the sleeve B, and the outer surface of the sleeve B is evenly provided with cutting protrusions, and the splicing portion B, the sleeve B, the corner-missing ring block B and the splicing portion A, sleeve A, and corner-less ring block A have arc angles of radial cross sections that match each other to form a 360-degree circle, wherein the corner-less ring block A and the corner-less ring block B are combined to form a rotating ring block, and the rotating cavity is hooked and rotated with the rotating ring block; wherein two fixed connecting shafts are symmetrically arranged inside the sleeve body; the winding shaft is rotatably arranged on the fixed connecting shaft, wherein the winding shaft is a truncated cone structure, and the winding shaft is elastically connected by a rotating spring; the mesh belt is arranged on the winding shaft in a fan-shaped structure, and the mesh belt is passed through the through groove to connect the sleeve A, wherein the mesh belt is composed of a wear-resistant rubber layer and a metal mesh.
[0016] Preferably, the two arc-shaped slide rails move relatively close to each other so that the sleeve body and the forming sleeve A fit each other, and the rotating spring elastically contracts so that the mesh belt is rolled up to the surface of the winding shaft to form an integral structure.
[0017] Preferably, the two arc-shaped slide rails move away from each other so that the sleeve body and the forming sleeve A are separated from each other, and the mesh belt is unfolded and elastically stretched to form an unfolded structure.
[0018] A waste incineration fly ash-based foam ceramic and a preparation method thereof, comprising the following steps:
[0019] S100, pretreatment: raw materials such as waste incineration fly ash, quartz sand and additives are mixed with water;
[0020] S200, Specific implementation options:
[0021] S210, if it is necessary to prepare a fly ash-based foam ceramic body with regular pore inner walls;
[0022] S211, filler processing: manually placing the mixed wet material in a mold, the mold being a rectangular parallelepiped with a suitable feeding hole and a cylindrical hole opening on the surface;
[0023] S212, sintering treatment: sintering the wet material in the mold through a kiln;
[0024] S213, cooling treatment: after sintering, the mold and the fly ash-based foam ceramic body without feed holes and cylindrical holes are naturally cooled;
[0025] S214, feeding processing; transporting the fly ash-based foam ceramic body by manually or mechanically mounting the mold with no feeding hole and cylindrical hole on the conveying end of the continuous conveyor;
[0026] S215, adjustment process:
[0027] If the feed hole is processed and adjusted;
[0028] By driving the two arc-shaped slide rails to slide towards each other, the sliding assembly, the forming sleeve assembly B and the forming sleeve A are brought close to each other, and at the same time, the winding shaft is driven by the rotating spring to rotate the winding mesh belt, and at the same time, it is located at a vertical angle;
[0029] If the cylindrical hole is processed and adjusted;
[0030] By driving the arc-shaped slide rail located on the inner side to slide, the sliding assembly and the forming sleeve assembly B are relatively close to the forming sleeve A, and at the same time, the winding shaft is driven by the rotating spring to rotate the winding mesh belt, which is located at an inclined angle;
[0031] S216, Processing:
[0032] If the feed hole is processed:
[0033] The servo drive motor drives the synchronous wheel to rotate the drive belt to drive the drive keyboard and the drive shaft to rotate, and the push rod linear return drive auxiliary rotating seat drives the drive shaft to lower and adjust, and the fly ash-based foam ceramic body without feed holes and cylindrical holes is drilled by cutting the protrusions, and then the two arc slide rails are adjusted from the vertical method to the synchronous and same direction of the two sides to drill and mill the fan-shaped feed holes;
[0034] If the cylindrical hole is driven by the servo drive motor through the driving synchronous wheel to drive the drive belt to drive the driving keyboard and the driving shaft to rotate, and then the two arc slide rails are adjusted from the vertical method to any side in the same direction, and the push rod linear return drive auxiliary rotating seat drives the driving shaft to lower and adjust, and the cylindrical hole is drilled out of the fly ash-based foam ceramic body without feeding hole and cylindrical hole through the cutting convex;
[0035] S217, blanking processing: manually or mechanically dismantling the mold and opening the mold to take out the fly ash-based foam ceramic body formed by drilling and milling;
[0036] S220, if it is necessary to prepare a fly ash-based foam ceramic body with low loss;
[0037] S221, basic drying treatment: the wet material is subjected to low-temperature drying treatment to remove part of the water, so that the wet material is agglomerated but not hardened and solidified;
[0038] S222, filler processing: manually placing the wet material from which some water has been removed into a mold, the mold being a rectangular parallelepiped with a feed hole and a cylindrical hole opening on the surface;
[0039] S223, material loading processing: manually or mechanically placing the fly ash-based foam ceramic main body mold with wet material on the conveying end of the continuous conveyor for conveying;
[0040] S224, adjustment processing:
[0041] If the feed hole is processed and adjusted;
[0042] By driving the two arc-shaped slide rails to slide towards each other, the sliding assembly, the forming sleeve assembly B and the forming sleeve A are brought close to each other, and at the same time, the winding shaft is driven by the rotating spring to rotate the winding mesh belt, and at the same time, it is located at a vertical angle;
[0043] If the cylindrical hole is processed and adjusted;
[0044] By driving the arc-shaped slide rail located on the inner side to slide, the sliding assembly and the forming sleeve assembly B are relatively close to the forming sleeve A, and at the same time, the winding shaft is driven by the rotating spring to rotate the winding mesh belt, which is located at an inclined angle;
[0045] S225, Processing:
[0046] If the feed hole is processed:
[0047] The push rod linear return drives the auxiliary rotating seat to drive the driving shaft to descend and adjust, so that the overall structure formed by the forming sleeve assembly B and the forming sleeve A is inserted into the wet material of the mold, and then moves away from each other through two arc-shaped slide rails. At the same time, based on the moving away stretching mesh belt, the winding shaft rotates, and the rotating spring rotates the knob; the forming sleeve assembly B, the forming sleeve A and the two mesh belts cause extrusion molding in the feed hole;
[0048] If the cylindrical hole is adjusted by two arc slide rails from vertical to any side synchronously and in the same direction, the push rod linear return drive auxiliary rotating seat drives the driving shaft to descend and adjust, and the fly ash-based foam ceramic body without feeding hole and cylindrical hole is inserted into the cylindrical hole by cutting the protrusion;
[0049] S226, sintering treatment: sintering the wet material in the mold through a kiln;
[0050] S227, cooling treatment: after sintering, the mold and the fly ash-based foam ceramic body formed with the feed hole and the cylindrical hole are naturally cooled;
[0051] S228, material processing: manually or mechanically dismantle the mold and open the mold to take out the fly ash-based foam ceramic body formed by drilling and milling.
[0052] Compared with the prior art, the present invention has the following beneficial effects:
[0053] 1. The present invention uses garbage fly ash-based foam ceramics to form a fly ash-based foam ceramic body, and uses the light weight of the garbage fly ash-based foam ceramics to effectively reduce the weight of the fly ash-based foam ceramic body. The light fly ash-based foam ceramic body effectively reduces the construction and operation burden of personnel during the construction of temporary buildings after disasters, thereby improving the operation and speeding up the construction efficiency, and facilitating the rapid formation of temporary buildings after disasters. At the same time, the feed holes and cylindrical holes are arranged so that the feed holes and cylindrical holes of the fly ash-based foam ceramic body are staggered and connected to form cement flow channels during the staggered construction process. The cement can be manually poured into the feed holes of the uppermost layer in conjunction with an oscillating device to achieve rapid cement filling. The above operation is used to facilitate construction work for personnel without construction experience, and the staggered filling of the solidified cement improves the stability of building formation.
[0054] 2. The present invention forms an integral structure by relatively fitting the molding sleeve A and the molding sleeve assembly B, and relatively separating and unfolding them so that the molding assembly A and the molding assembly B can respectively process and shape the feed hole and the cylindrical hole. The above two operating structures effectively improve the functionality and meet the requirements for the production of fly ash-based foam ceramic bodies.
[0055] 3. The present invention connects the driving shaft with the driving keyboard key through the keying protrusion and the keyway, so that the servo driving motor drives the driving keyboard and the driving shaft to rotate by driving the synchronous wheel to rotate the driving belt, and at the same time drives the driving shaft to perform lifting and lowering adjustment through the linear stroke return of the push rod to drive the auxiliary rotating seat. Through the above-mentioned adjustment work, it can effectively adapt to the processing operations of wet raw materials and conventional sintering-formed fly ash-based foam ceramic bodies without feed holes and cylindrical holes. Through the above-mentioned two operations, the processing operations are performed on the wet raw materials and the conventional sintering-formed fly ash-based foam ceramic bodies without feed holes and cylindrical holes respectively, further improving the functionality of the device, and having the function of effectively reducing the waste of raw materials according to the actual production and preparation requirements for the processing of wet raw materials, and effectively improving the quality of hole forming and reducing the inferior product rate of production and preparation for the conventional sintering-formed fly ash-based foam ceramic bodies.
[0056] 4. The present invention adopts a rotating cavity with a notch and a fan-shaped cross-section, and at the same time, the arc angle of the rotating cavity cross-section is set to be greater than 180 degrees, so that the molding sleeve assembly B and the molding sleeve A can be freely opened and separated in the integral structure and the expanded structure state, which is a necessary connection measure to achieve the two structural shapes; and by rotating the screw to cause the adjustment block to descend and adjust, the inclined force surface B is used to extrude the inclined force surface A, so that the friction extrusion block slides outward for adjustment, so that the outer surface of the friction extrusion block is in friction contact with the sliding seat. Through this setting, the hovering height of the molding sleeve assembly B is effectively controlled to control the accuracy of the channel forming. Only when it is affected by the lifting and lowering driving force of the spline assembly, the lifting and lowering driving force is greater than the friction force, so that the molding sleeve assembly B is synchronously lifted and lowered.
[0057] 5. The present invention arranges the mesh belt so that in the expanded structural state, the mesh belt is expanded and tightened to squeeze the wet material in the mold to form the feed hole; at the same time, in the overall structural state, the rotating spring is rotated and twisted in the expanded structure, and the synchronous drive winding shaft is rotated during the adjustment process from the expanded structure to the overall structure. The mesh belt is wound by rotating the winding mesh belt to prevent the mesh belt from being exposed to the outside and affecting the cylindrical hole forming operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0058] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the fly ash-based foam ceramic body of the present invention;
[0059] Figure 2 It is a schematic diagram of the cross-sectional three-dimensional structure of the fly ash-based foam ceramic body of the present invention;
[0060] Figure 3 It is a schematic diagram of the cross-section staggered structure of the fly ash-based foam ceramic body of the present invention;
[0061] Figure 4 It is a schematic diagram of the overall three-dimensional structure of the preparation device of the present invention;
[0062] Figure 5 It is a schematic diagram of the three-dimensional structure of the molding component A and the molding component B in the present invention;
[0063] Figure 6 It is a schematic diagram of the three-dimensional structure of the spline assembly, the forming sleeve A, the sliding assembly, and the forming sleeve assembly B in the present invention;
[0064] Figure 7 It is a schematic diagram of the three-dimensional structure of the spline assembly in the present invention;
[0065] Figure 8 For the present invention Figure 7 A schematic diagram of the partially enlarged structure at center A;
[0066] Fig. 9It is a schematic diagram of the relatively separated operation structure of the arc-shaped slide rails in the present invention;
[0067] Fig.10 It is a schematic diagram of the three-dimensional structure of the forming sleeve assembly B in the present invention;
[0068] Fig.11 For the present invention Fig. 9 A schematic diagram of the partially enlarged structure at B in the middle;
[0069] Fig.12 For the present invention Fig.12 A schematic diagram of the partially enlarged structure at C in the middle;
[0070] Fig.13 It is a schematic diagram of the installation structure of the rotating spring in the present invention.
[0071] In the figure: 1. fly ash-based foam ceramic body; 2. continuous conveyor; 21. molding operation platform; 3. auxiliary machine; 4. arc slide rail; 5. molding assembly A; 6. spline assembly; 7. molding sleeve A; 8. molding assembly B; 9. sliding assembly; 10. molding sleeve assembly B;
[0072] 101, three-way groove; 102, feed hole; 103, cylindrical hole;
[0073] 601, connecting frame; 602, driving keyboard; 6021, driven synchronous wheel; 603, servo driving motor; 6031, driving synchronous wheel; 604, push rod; 6041, auxiliary rotating seat; 605, driving shaft;
[0074] 701, splicing part A; 702, missing corner ring block A; 703, sleeve A;
[0075] 901, sliding seat; 902, sliding block; 9021, friction extrusion block; 9022, inclined force surface A; 9023, adjusting block; 9024, inclined force surface B; 9025, screw;
[0076] 1001, sleeve body; 10011, splicing part B; 10012, sleeve B; 10013, missing corner ring block B; 10016, through groove; 1002, fixed connecting shaft; 1003, winding shaft; 1004, rotating spring; 1005, mesh belt. DETAILED DESCRIPTION
[0077] The present invention is further described below in conjunction with the accompanying drawings and embodiments:
[0078] Example 1: A waste incineration fly ash-based foam ceramic, see Figures 1 to 3, including a fly ash-based foam ceramic body 1; a three-way groove 101 is opened inside the fly ash-based foam ceramic body 1, and the three-way groove 101 is composed of a feed hole 102 that is wide at the top and narrow at the bottom, and two cylindrical holes 103 that are arranged in an inclined shape; wherein the feed hole 102 is a trapezoidal structure. The present invention makes the fly ash-based foam ceramic body 1 from garbage fly ash-based foam ceramics, and effectively reduces the weight of the fly ash-based foam ceramic body 1 by utilizing the light weight of the garbage fly ash-based foam ceramics themselves. The light fly ash-based foam ceramic body 1 is used to effectively reduce the construction and operation burden of personnel during the construction of temporary buildings after disasters, thereby improving the operation and accelerating the construction efficiency, and facilitating the rapid prototyping of temporary buildings after disasters. At the same time, Figure 2 Figure 3 As shown, the feed holes 102 and the cylindrical holes 103 are arranged so that the feed holes 102 and the cylindrical holes 103 of the fly ash-based foam ceramic body 1 are staggered and connected to form cement flow channels during the staggered construction process. The cement can be manually poured into the feed holes 102 on the top layer in conjunction with an oscillating device to achieve rapid cement filling. The above operation is used to facilitate construction work for personnel with no construction experience. At the same time, the staggered filling of the solidified cement improves the stability of the building molding.
[0079] Example 2: A device for preparing waste incineration fly ash-based foam ceramics, see Figures 4 to 13 , including a continuous conveyor 2; a plurality of forming operation platforms 21 for carrying and installing forming molds are arranged at the conveying end of the continuous conveyor 2; auxiliary machines 3 are symmetrically arranged on both sides of the continuous conveyor 2; the gap between the two auxiliary machines 3 constitutes a processing operation cavity; two arc-shaped slide rails 4 are arranged in the processing operation cavity, and the two arc-shaped slide rails 4 are coaxially arranged; the sliding ends of the two arc-shaped slide rails 4 are respectively arranged with a forming component A5 and a forming component B8; the forming component A5 includes a spline component 6 arranged at the sliding end of one of the arc-shaped slide rails 4 located on the outside, and a forming sleeve A7 is arranged at the output end of the spline component 6; the forming component B8 includes a sliding component 9 arranged at the sliding end of the other arc-shaped slide rail 4 located on the inside, and a rotating cavity is arranged at the end of the sliding component 9, and a forming sleeve component B10 is rotatably arranged inside the rotating cavity; wherein, the forming sleeve A7 and the forming sleeve component B10 are combined to form an integral structure or relatively separated to form an unfolded structure. The present invention forms an integral structure by relatively fitting the molding sleeve A7 and the molding sleeve assembly B10, and relatively separating and unfolding them so that the molding assembly A5 and the molding assembly B8 respectively process and shape the feed hole 102 and the cylindrical hole 103. The above two operating structures effectively improve the functionality and meet the requirements for producing the fly ash-based foam ceramic body 1.
[0080] Specifically, the spline assembly 6 includes a connecting frame 601, a driving keyboard 602, a servo driving motor 603, a push rod 604 and a driving shaft 605; the connecting frame 601 is arranged at one of the sliding ends of the arc-shaped slide rail 4 located on the outside; the driving keyboard 602 is rotatably arranged on the connecting frame 601 through a bearing seat, and the inner wall of the driving keyboard 602 is provided with at least one keying protrusion, and a driven synchronous wheel 6021 is fixedly provided at the end of the driving keyboard 602; the servo driving motor 603 is arranged on one side of the connecting frame 601 through a mounting seat, and the output end of the servo driving motor 603 A driving synchronous wheel 6031 is provided which is transmission-connected to a driven synchronous wheel 6021 through a transmission belt; a push rod 604 is arranged on one side of a driving keyboard 602 and connected to a connecting frame 601, and an auxiliary rotating seat 6041 is provided at a pushing end of the push rod 604; a driving shaft 605 is passed through the driving keyboard 602 and connected to the auxiliary rotating seat 6041, wherein the driving shaft 605 is rotationally connected to the auxiliary rotating seat 6041; and a key groove which is slidingly matched with a keying protrusion is provided on the surface of the driving shaft 605, and the driving shaft 605 is key-connected to the driving keyboard 602 through the keying protrusion and the key groove. The present invention connects the driving shaft 605 with the driving keyboard 602 through keying protrusions and key slots, so that the servo driving motor 603 drives the driving keyboard 602 and the driving shaft 605 to rotate by driving the synchronous wheel 6031 to rotate the driving belt, and at the same time drives the driving shaft 605 to perform lifting and lowering adjustment through the linear stroke return drive of the push rod 604. Through the above-mentioned adjustment work, it can effectively adapt to the processing operations of wet raw materials and conventional sintering fly ash-based foam ceramic bodies 1 without feed holes 102 and cylindrical holes 103. Through the above-mentioned two operations, the wet raw materials and the conventional sintering fly ash-based foam ceramic bodies 1 without feed holes 102 and cylindrical holes 103 are processed respectively, and the functionality of the device is further improved. It has the function of effectively reducing the waste of raw materials according to the actual production and preparation requirements for the processing of wet raw materials, and effectively improving the quality of hole forming and reducing the inferior product rate of production and preparation for the conventional sintering fly ash-based foam ceramic bodies 1.
[0081] Furthermore, the forming sleeve A7 is fixedly arranged at the end of the driving shaft 605, and the forming sleeve A7 is composed of a splicing portion A701, a sleeve A703 and a plurality of corner-cutting ring blocks A702 arranged on the surface of the splicing portion A701; wherein, the radial cross-sections of the splicing portion A701 and the corner-cutting ring block A702 are fan-shaped structures, and the arc angles of the radial cross-sections of the splicing portion A701 and the corner-cutting ring block A702 are less than 180 degrees, and wherein the outer surface of the sleeve A703 is evenly provided with cutting protrusions.
[0082] Furthermore, the sliding assembly 9 includes a sliding seat 901 and a slider 902; the sliding seat 901 is arranged at the sliding end of another arc-shaped slide rail 4 located on the inner side; the slider 902 is slidably arranged on the sliding seat 901; wherein, extrusion cavities are symmetrically arranged on both sides of the slider 902; a friction extrusion block 9021 is arranged inside the extrusion cavity, and an inclined force-bearing surface A9022 is arranged on the side of the friction extrusion block 9021 relatively away from the sliding seat 901; an adjustment block 9023 is arranged on one side of the inclined force-bearing surface A9022, and the adjustment block 9023 is relatively close to the side of the inclined force-bearing surface A9022 An inclined force-bearing surface B9024 is provided, wherein a screw 9025 is rotatably provided at the end of the adjusting block 9023, and the screw 9025 is threadedly connected to the slider 902, and the screw 9025 is rotated and adjusted to make the adjusting block 9023 descend and adjust, and the inclined force-bearing surface B9024 squeezes the inclined force-bearing surface A9022 so that the adjusting block 9023 and the sliding seat 901 are in close fit, and the sliding seat 901 and the adjusting block 9023 are in frictional contact; wherein a rotating cavity is provided at the end of the slider 902, wherein the cross section of the rotating cavity is a fan-shaped structure, and the arc angle of the cross section of the rotating cavity is greater than 180 degrees. The present invention has a rotating cavity with a notch and a fan-shaped cross-section, and the arc angle of the rotating cavity cross-section is set to be greater than 180 degrees, so that the molding sleeve assembly B10 and the molding sleeve A7 can be freely opened, closed and separated in the integral structure and the expanded structure state, which is a necessary connection measure to achieve the two structural shapes; and by rotating the screw 9025, the adjustment block 9023 is caused to descend and adjust, and the inclined force surface A9022 is squeezed by the inclined force surface B9024, so that the friction extrusion block 9021 is adjusted to slide outward, so that the outer surface of the friction extrusion block 9021 is in friction contact with the sliding seat 901. Through this setting, the hovering height of the molding sleeve assembly B10 is effectively controlled to control the accuracy of the channel forming. Only when it is affected by the lifting and lowering driving force of the spline assembly 6, the lifting and lowering driving force is greater than the friction force, causing the molding sleeve assembly B10 to be synchronously lifted and lowered.
[0083] It is worth noting that the forming sleeve assembly B10 includes a sleeve body 1001 and a winding shaft 1003; the sleeve body 1001 is rotatably arranged in the rotating chamber, and the sleeve body 1001 is composed of a splicing portion B10011, a sleeve B10012 and a plurality of corner-missing ring blocks B10013 arranged on the surface of the splicing portion B10011, wherein the radial cross-section of the splicing portion B10011 and the corner-missing ring block B10013 is a fan-shaped structure, and the radial cross-section of the splicing portion B10011 and the corner-missing ring block B10013 is greater than 180 degrees, wherein the two ends of the side wall of the sleeve B10012 are provided with through grooves 10016 connected to the interior of the sleeve B10012, and the outer surface of the sleeve B10012 is evenly provided with cutting protrusions, and the splicing portion B10011 and the sleeve B100 12. The arc angles of the radial cross sections of the missing corner ring block B10013, the splicing part A701, the sleeve A703 and the missing corner ring block A702 are adapted to each other to form a 360-degree circle, wherein the missing corner ring block A702 and the missing corner ring block B10013 are combined into a rotating ring block, and the rotating cavity is hooked and rotated with the rotating ring block; wherein two fixed connecting shafts 1002 are symmetrically arranged inside the sleeve body 1001; the winding shaft 1003 is rotatably arranged on the fixed connecting shaft 1002, wherein the winding shaft 1003 is a truncated cone structure, and the winding shaft 1003 is elastically connected by a rotating spring 1004; the mesh belt 1005 is arranged on the winding shaft 1003 in a fan-shaped structure, and the mesh belt 1005 is inserted into the through groove 10016 to connect the sleeve A703, wherein the mesh belt 1005 is composed of a wear-resistant rubber layer and a metal mesh. The present invention arranges the mesh belt 1005 so that in the expanded structure state, the mesh belt 1005 is expanded and tightened to extrude the wet material in the mold so that the feed hole 102 is formed; at the same time, in the overall structure state, the rotating spring 1004 is rotated and twisted in the expanded structure to rotate the synchronously driven winding shaft 1003 during the adjustment process from the expanded structure to the overall structure, and the mesh belt 1005 is wound by rotating the winding mesh belt 1005, so as to prevent the mesh belt 1005 from being exposed to the outside and affecting the forming operation of the cylindrical hole 103.
[0084] It is worth noting that the two arc-shaped slide rails 4 move relatively close to each other so that the sleeve body 1001 and the forming sleeve A7 fit each other, and the rotating spring 1004 elastically contracts so that the mesh belt 1005 is rolled up to the surface of the winding shaft 1003 to form an integral structure.
[0085] It is worth mentioning that the two arc-shaped slide rails 4 move away from each other so that the sleeve body 1001 and the forming sleeve A7 are separated from each other, and the mesh belt 1005 is unfolded, and the mesh belt 1005 is elastically stretched to form an unfolded structure.
[0086] Embodiment 3: A method for using a device for preparing waste incineration fly ash-based foam ceramics, comprising the following steps:
[0087] S100, pretreatment: raw materials such as waste incineration fly ash, quartz sand and additives are mixed with water;
[0088] S200, Specific implementation options:
[0089] S210, if it is necessary to prepare a fly ash-based foam ceramic body 1 with regular pore inner walls;
[0090] S211, filler processing: manually placing the mixed wet material in a mold, the mold being a rectangular parallelepiped with a suitable feed hole 102 and a cylindrical hole 103 opening on the surface;
[0091] S212, sintering treatment: sintering the wet material in the mold through a kiln;
[0092] S213, cooling treatment: after sintering, the mold and the fly ash-based foam ceramic body 1 without the feed hole 102 and the cylindrical hole 103 are naturally cooled;
[0093] S214, feeding processing; the fly ash-based foam ceramic body 1 is manually or mechanically mounted on the conveying end of the continuous conveyor 2 with a mold having no feeding hole 102 and a cylindrical hole 103 for conveying;
[0094] S215, adjustment process:
[0095] If the feed hole 102 is processed and adjusted; (based on the upper and lower positions of the mounting mold, the mold is located above the opening of the feed hole 102)
[0096] By driving the two arc-shaped slide rails 4 to slide towards each other, the sliding assembly 9, the forming sleeve assembly B10 and the forming sleeve A7 are brought close to each other, and at the same time, the winding shaft 1003 is driven by the rotating spring 1004 to rotate the winding mesh belt 1005, and at the same time, it is located at a vertical angle;
[0097] If the cylindrical hole 103 is processed and adjusted; (based on the upper and lower positions of the mounting mold, the mold is located above the opening of the cylindrical hole 103)
[0098] By driving the arc-shaped slide rail 4 located on the inner side to slide, the slide assembly 9 and the forming sleeve assembly B10 are relatively close to the forming sleeve A7, and at the same time, the winding shaft 1003 is driven by the rotating spring 1004 to rotate the winding mesh belt 1005, which is located at an inclined angle;
[0099] S216, Processing:
[0100] If the feed hole 102 is processed:
[0101] The servo drive motor 603 drives the synchronous wheel 6031 to rotate the drive belt to drive the drive keyboard 602 and the drive shaft 605 to rotate, and the push rod 604 drives the auxiliary rotating seat 6041 to drive the drive shaft 605 to descend and adjust through the linear return of the push rod 604, and drill the fly ash-based foam ceramic body 1 without the feed hole 102 and the cylindrical hole 103 through the cutting protrusion, and then the two arc slide rails 4 are adjusted to slide synchronously in the same direction from the vertical method to both sides, and the fan-shaped feed hole 102 is drilled and milled;
[0102] If the cylindrical hole 103 is driven by the servo drive motor 603 through the driving synchronous wheel 6031 to rotate the driving belt to drive the driving keyboard 602 and the driving shaft 605 to rotate, and then the two arc slide rails 4 are adjusted to slide synchronously in the same direction from the vertical method to any side, and the push rod 604 linear return drive auxiliary rotating seat 6041 drives the driving shaft 605 to descend and adjust, and the cylindrical hole 103 is drilled out of the fly ash-based foam ceramic body 1 without the feed hole 102 and the cylindrical hole 103 by cutting the protrusion;
[0103] S217, material removal: manually or mechanically dismantling the mold and opening the mold to take out the fly ash-based foam ceramic body 1 formed by drilling and milling;
[0104] S220, if it is necessary to prepare a fly ash-based foam ceramic body 1 with low loss;
[0105] S221, basic drying treatment: the wet material is subjected to low-temperature drying treatment to remove part of the water, so that the wet material is agglomerated but not hardened and solidified;
[0106] S222, filler processing; manually placing the wet material with some water removed into a mold, the mold is a rectangular parallelepiped with a feed hole 102 and a cylindrical hole 103 on the surface;
[0107] S223, material loading process; manually or mechanically transporting the fly ash-based foam ceramic body 1 mold with wet material onto the conveying end of the continuous conveyor 2;
[0108] S224, adjustment processing:
[0109] If the feed hole 102 is processed and adjusted; (based on the upper and lower positions of the mounting mold, the mold is located above the opening of the feed hole 102)
[0110] By driving the two arc-shaped slide rails 4 to slide towards each other, the sliding assembly 9, the forming sleeve assembly B10 and the forming sleeve A7 are brought close to each other, and at the same time, the winding shaft 1003 is driven by the rotating spring 1004 to rotate the winding mesh belt 1005, and at the same time, it is located at a vertical angle;
[0111] If the cylindrical hole 103 is processed and adjusted; (based on the upper and lower positions of the mounting mold, the mold is located above the opening of the cylindrical hole 103)
[0112] By driving the arc-shaped slide rail 4 located on the inner side to slide, the slide assembly 9 and the forming sleeve assembly B10 are relatively close to the forming sleeve A7, and at the same time, the winding shaft 1003 is driven by the rotating spring 1004 to rotate the winding mesh belt 1005, which is located at an inclined angle;
[0113] S225, Processing:
[0114] If the feed hole 102 is processed:
[0115] The push rod 604 drives the auxiliary rotating seat 6041 to drive the driving shaft 605 to lower and adjust through the linear return of the push rod 604, so that the integral structure formed by the forming sleeve assembly B10 and the forming sleeve A7 is inserted into the wet material of the mold, and then moves away from each other through the two arc-shaped slide rails 4, and at the same time, based on the moving away from the stretching mesh belt 1005 and the rotation of the winding shaft 1003 and the rotation of the rotating spring 1004, the forming sleeve assembly B10, the forming sleeve A7 and the two mesh belts 1005 cause extrusion molding in the feed hole 102;
[0116] If the cylindrical hole 103 is adjusted by two arc slide rails 4 from vertical to any side synchronously and in the same direction, the auxiliary rotating seat 6041 is driven by the push rod 604 to drive the driving shaft 605 to descend and adjust, and the fly ash-based foam ceramic body 1 without the feed hole 102 and the cylindrical hole 103 is inserted into the cylindrical hole 103 by cutting the protrusion;
[0117] S226, sintering treatment: sintering the wet material in the mold through a kiln;
[0118] S227, cooling treatment: after sintering, the mold and the fly ash-based foam ceramic body 1 formed with the feed hole 102 and the cylindrical hole 103 are naturally cooled;
[0119] S228, material removal: manually or mechanically dismantling the mold and opening the mold to take out the fly ash-based foam ceramic body 1 formed by drilling and milling.
[0120] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A device for producing waste incineration fly ash-based foam ceramics, characterized in that: The invention comprises a continuous conveyor (2); a plurality of forming operation platforms (21) for carrying and installing forming molds are arranged at the conveying end of the continuous conveyor (2); auxiliary machines (3) are symmetrically arranged on both sides of the continuous conveyor (2); a gap between two auxiliary machines (3) constitutes a processing operation cavity; two arc-shaped slide rails (4) are arranged in the processing operation cavity, and the two arc-shaped slide rails (4) are coaxially arranged; and a forming component A (5) and a forming component B (8) are arranged at the sliding ends of the two arc-shaped slide rails (4) respectively; The molding assembly A (5) comprises a spline assembly (6) arranged at one of the sliding ends of the arc-shaped slide rail (4) located on the outside, and a molding sleeve A (7) is provided at the output end of the spline assembly (6); The molding assembly B (8) comprises a sliding assembly (9) arranged at the sliding end of the other arc-shaped slide rail (4) located on the inner side, and a rotating cavity is provided at the end of the sliding assembly (9), and a molding sleeve assembly B (10) is rotatably provided inside the rotating cavity; The forming sleeve A (7) and the forming sleeve assembly B (10) are combined into an integral structure or relatively separated into an unfolded structure.
2. The device for producing waste incineration fly ash-based foam ceramics according to claim 1, characterized in that: The spline assembly (6) comprises a connecting frame (601), a driving keyboard (602), a servo driving motor (603), a push rod (604) and a driving shaft (605); The connecting frame (601) is arranged at a sliding end of one of the arc-shaped slide rails (4) located on the outside; The driving keyboard (602) is rotatably arranged on the connecting frame (601) via a bearing seat, and at least one keying protrusion is provided on the inner wall of the driving keyboard (602), and a driven synchronous wheel (6021) is fixedly provided at the end of the driving keyboard (602); The servo drive motor (603) is arranged on one side of the connecting frame (601) via a mounting seat, and a driving synchronous wheel (6031) is provided at the output end of the servo drive motor (603) and is transmission-connected to the driven synchronous wheel (6021) via a transmission belt; The push rod (604) is arranged at one side of the driving keyboard (602) and connected to the connecting frame (601), and an auxiliary rotating seat (6041) is provided at the pushing end of the push rod (604); The driving shaft (605) is inserted into the driving keyboard (602) and connected to the auxiliary rotating seat (6041), wherein the driving shaft (605) is rotationally connected to the auxiliary rotating seat (6041); and a key groove that slidably cooperates with the keying protrusion is provided on the surface of the driving shaft (605), and the driving shaft (605) is key-connected to the driving keyboard (602) via the keying protrusion and the key groove.
3. The device for producing waste incineration fly ash-based foam ceramics according to claim 2, characterized in that: The forming sleeve A (7) is fixedly arranged at the end of the driving shaft (605), and the forming sleeve A (7) is composed of a splicing portion A (701), a sleeve A (703) and a plurality of corner-cutting ring blocks A (702) arranged on the surface of the splicing portion A (701); wherein the radial cross-sections of the splicing portion A (701) and the corner-cutting ring block A (702) are fan-shaped structures, and the arc angle of the radial cross-sections of the splicing portion A (701) and the corner-cutting ring block A (702) is less than 180 degrees, and wherein the outer surface of the sleeve A (703) is evenly provided with cutting protrusions.
4. The device for producing waste incineration fly ash-based foam ceramics according to claim 3, characterized in that: The sliding assembly (9) comprises a sliding seat (901) and a sliding block (902); The sliding seat (901) is arranged at another sliding end of the arc-shaped sliding rail (4) located on the inner side; The slider (902) is slidably arranged on the sliding seat (901); wherein extrusion cavities are symmetrically arranged on both sides of the slider (902); a friction extrusion block (9021) is arranged inside the extrusion cavity, and an inclined force-bearing surface A (9022) is arranged on the side of the friction extrusion block (9021) relatively far from the sliding seat (901); an adjustment block (9023) is arranged on one side of the inclined force-bearing surface A (9022), and a An inclined force-bearing surface B (9024), wherein a screw rod (9025) is rotatably provided at the end of the adjusting block (9023), and the screw rod (9025) is threadedly connected to the sliding block (902), and the adjusting block (9023) is lowered by rotating the screw rod (9025), and the inclined force-bearing surface B (9024) presses the inclined force-bearing surface A (9022) so that the adjusting block (9023) and the sliding seat (901) are in close contact, and the sliding seat (901) and the adjusting block (9023) are in frictional contact; Wherein, a rotating cavity is provided at the end of the sliding block (902), wherein the cross section of the rotating cavity is a fan-shaped structure, and the arc angle of the cross section of the rotating cavity is greater than 180 degrees.
5. The device for producing waste incineration fly ash-based foam ceramics according to claim 4, characterized in that: The forming sleeve assembly B (10) comprises a sleeve body (1001), a reel (1003) and a mesh belt (1005); The sleeve body (1001) is rotatably arranged in the rotating cavity, and the sleeve body (1001) is composed of a splicing portion B (10011), a sleeve B (10012) and a plurality of corner-cut ring blocks B (10013) arranged on the surface of the splicing portion B (10011), wherein the radial cross-section of the splicing portion B (10011) and the corner-cut ring block B (10013) is fan-shaped, and the radial cross-section of the splicing portion B (10011) and the corner-cut ring block B (10013) is greater than 180 degrees, wherein two ends of the side wall of the sleeve B (10012) are provided with through grooves (10016) connected to the interior of the sleeve B (10012), and the outer surface of the sleeve B (10012) is evenly provided with cutting protrusions, Furthermore, the arc angles of the radial cross sections of the splicing portion B (10011), the sleeve B (10012), the corner-less ring block B (10013), the splicing portion A (701), the sleeve A (703), and the corner-less ring block A (702) are adapted to each other to form a 360-degree circle, wherein the corner-less ring block A (702) and the corner-less ring block B (10013) are aligned to form a rotating ring block, and the rotating cavity is hooked and rotated with the rotating ring block; Wherein, two fixed connecting shafts (1002) are symmetrically arranged inside the sleeve body (1001); The reel (1003) is rotatably arranged on the fixed connecting shaft (1002), wherein the reel (1003) is a truncated cone structure, and the reel (1003) is elastically connected via a rotating spring (1004); The mesh belt (1005) is arranged on the reel (1003) in a fan-shaped structure, and the mesh belt (1005) is inserted into the through groove (10016) and connected to the sleeve A (703), wherein the mesh belt (1005) is composed of a wear-resistant rubber layer and a metal mesh.
6. The device for producing waste incineration fly ash-based foam ceramics according to claim 5, characterized in that: The sliding ends of the two arc-shaped slide rails (4) move relatively close to each other, causing the sleeve body (1001) and the forming sleeve A (7) to fit each other, and the rotating spring (1004) elastically contracts, causing the mesh belt (1005) to be rolled up onto the surface of the winding shaft (1003) to form an integral structure.
7. The device for producing waste incineration fly ash-based foam ceramics according to claim 5, characterized in that: The sliding ends of the two arc-shaped slide rails (4) move away from each other, causing the sleeve body (1001) and the forming sleeve A (7) to separate from each other, and the mesh belt (1005) to unfold, and the mesh belt (1005) is elastically stretched to form an unfolded structure.
8. A method for preparing waste incineration fly ash-based foam ceramics, using the waste incineration fly ash-based foam ceramics production device according to any one of claims 1 to 7, characterized in that: The following steps are involved: S100, pretreatment: mixing waste incineration fly ash, quartz sand and additive raw materials with water; S200, Specific implementation options: S210, preparing a fly ash-based foam ceramic body (1) with regular pore inner walls, wherein a three-way groove (101) is provided inside the fly ash-based foam ceramic body (1), wherein the three-way groove (101) is composed of a feed hole (102) that is wide at the top and narrow at the bottom, and two cylindrical holes (103) that are arranged in an inclined shape; wherein the feed hole (102) is a trapezoidal structure; S211, filler processing: manually placing the mixed wet material in a mold, the mold having a mold cavity adapted to the surface shape of the fly ash-based foam ceramic body (1); S212, sintering treatment: sintering the wet material in the mold through a kiln to form an embryonic body; S213, cooling treatment: naturally cooling the mold and embryo after sintering; S214, loading process: manually or mechanically mounting the cooled mold with the embryo on the conveying end of the continuous conveyor (2) for conveying; S215, adjustment process: When processing the feed hole (102); By driving the sliding ends of the two arc-shaped slide rails (4) to approach each other, the sliding assembly (9), the forming sleeve assembly B (10) and the forming sleeve A (7) are brought closer together, and at the same time, the winding shaft (1003) is driven by the rotating spring (1004) to rotate the winding mesh belt (1005) to be located at a vertical angle; When machining a cylindrical hole (103); By driving the sliding end of the arc-shaped slide rail (4) located on the inner side, the sliding assembly (9) and the forming sleeve assembly B (10) are relatively close to the forming sleeve A (7), and at the same time, the winding shaft (1003) is driven by the rotating spring (1004) to rotate the winding mesh belt (1005) to be located at an inclined angle; S216, Processing: Processing feed hole (102): The servo drive motor (603) drives the driving synchronous wheel (6031) to rotate, and the driving synchronous wheel (6031) drives the driving keyboard (602) and the driving shaft (605) to rotate through the transmission belt. At the same time, the push rod (604) drives the auxiliary rotating seat (6041) to drive the driving shaft (605) to descend through the linear return stroke, and the embryo body is drilled through the cutting protrusion, and then the sliding ends of the two arc-shaped slide rails (4) slide obliquely from the vertical direction to both sides to drill and mill a fan-shaped feeding hole (102); Machining cylindrical hole (103): The servo drive motor (603) drives the driving synchronous wheel (6031) to rotate, and the driving synchronous wheel (6031) drives the driving keyboard (602) and the driving shaft (605) to rotate through the transmission belt, and then the two arc-shaped slide rails (4) synchronously slide in the same direction from the vertical direction to any side, and the push rod (604) drives the auxiliary rotating seat (6041) to drive the driving shaft (605) to descend through the linear return stroke, and the embryo body is drilled through the cutting cam to drill a cylindrical hole (103); S217, blanking processing: manually or mechanically opening the mold and taking out the fly ash-based foam ceramic body (1) formed by drilling and milling; S220, preparing a low-loss fly ash-based foam ceramic body (1), wherein a three-way groove (101) is provided inside the fly ash-based foam ceramic body (1), wherein the three-way groove (101) is composed of a feed hole (102) that is wide at the top and narrow at the bottom, and two cylindrical holes (103) that are arranged in an inclined shape; wherein the feed hole (102) is a trapezoidal structure; S221, basic drying treatment: the wet material is subjected to low-temperature drying treatment to remove part of the water, so that the wet material is agglomerated but not hardened and solidified, forming a wet embryo; S222, filler processing; manually placing the wet material from which some water has been removed into a mold, wherein the mold has a mold cavity that matches the surface shape of the fly ash-based foam ceramic body (1); S223, material loading process: manually or mechanically mounting the mold with the wet embryo on the conveying end of the continuous conveyor (2) for conveying; S224, adjustment processing: When processing the feed hole (102); By driving the sliding ends of the two arc-shaped slide rails (4) to approach each other, the sliding assembly (9), the forming sleeve assembly B (10) and the forming sleeve A (7) are brought closer together, and at the same time, the winding shaft (1003) is driven by the rotating spring (1004) to rotate the winding mesh belt (1005) to be located at a vertical angle; When machining a cylindrical hole (103); By driving the sliding end of the arc-shaped slide rail (4) located on the inner side, the sliding assembly (9) and the forming sleeve assembly B (10) are relatively close to the forming sleeve A (7), and at the same time, the winding shaft (1003) is driven by the rotating spring (1004) to rotate the winding mesh belt (1005) to be located at an inclined angle; S225, Processing: Processing feed hole (102): The push rod (604) drives the auxiliary rotating seat (6041) to descend through the linear return stroke, so that the integral structure formed by the forming sleeve assembly B (10) and the forming sleeve A (7) is inserted into the wet embryo, and then the two arc-shaped slide rails (4) slide towards each other and move away from each other. At the same time, the stretching mesh belt (1005) moves away, the reel (1003) rotates, and the rotating spring (1004) rotates the knob; the forming sleeve assembly B (10), the forming sleeve A (7) and the two mesh belts (1005) are squeezed, thereby forming a feed hole (102) in the wet embryo; Machining cylindrical hole (103): The servo drive motor (603) drives the driving synchronous wheel (6031) to rotate, and the driving synchronous wheel (6031) drives the driving keyboard (602) and the driving shaft (605) to rotate through the transmission belt, and then the two arc-shaped slide rails (4) synchronously slide in the same direction from the vertical direction to any side, and the push rod (604) drives the auxiliary rotating seat (6041) to drive the driving shaft (605) to descend through the linear return stroke, and the wet blank is drilled through the cutting cam to drill a cylindrical hole (103); S226, sintering treatment: sintering the wet embryo in the mold through a kiln; S227, cooling treatment: naturally cooling the sintered mold and the fly ash-based foam ceramic body (1) having the feed hole (102) and the cylindrical hole (103); S228, material removal: opening the mold manually or mechanically to remove the fly ash-based foam ceramic body (1).
Citation Information
Patent Citations
Building concrete bricklaying structure
CN214117209U