Stuffing wrapping device for moon cake processing
By designing a filling device for mooncake processing, including components such as roller molds and servo motors, the problems of low filling efficiency and cumbersome filling replacement in the existing technology are solved, and efficient filling and quick filling replacement are achieved. Function.
Patent Information
- Application Number
- CN202411611049.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2024-12-13
AI Technical Summary
The existing mooncake filling machine is inefficient in filling operations, and it is cumbersome to replace the filling, so it is impossible to process multiple mooncakes and multiple fillings at the same time.
A filling device is designed, including a shell, a base, an electric transmission belt, a wrapping mechanism, a dough finishing mechanism and a filling addition mechanism. It uses roller molds, drive motors, transmission gears and servo motors and other components to realize multiple Moon cakes are packed with fillings at the same time, and the filling is quickly changed through the hopper and servo motor.
It improves the efficiency of filling, can process multiple mooncakes at one time, and replaces the filling without stopping the machine. It is suitable for diversified production and simplifies the operation process.
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Figure CN119111588A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mooncake processing and relates to a stuffing device used for mooncake processing. Background Art
[0002] Mooncakes are a traditional festival food that is deeply loved by people during the Mid-Autumn Festival. With the improvement of living standards and the growth of market demand, the production of mooncakes has shifted from traditional handmade to mechanized production. In the production process of mooncakes, stuffing is a crucial step, which not only affects the taste of mooncakes, but also determines the appearance quality of mooncakes.
[0003] At present, in the work of filling mooncakes, mooncake filling machines are usually used for packaging. Their main function is to inject the fillings into the pre-prepared dough and then extrude it into shape. However, most of the existing models usually use a single cutting method to fill the mooncakes when performing the filling operation. Only a single mooncake can be filled each time, and the overall efficiency is low. In addition, when replacing the fillings inside the mooncakes, it is often necessary to stop the machine to complete the replacement, which is a cumbersome process. Summary of the invention
[0004] In view of this, the present invention provides a filling device for moon cake processing.
[0005] The technical solution is as follows: A filling device for mooncake processing, comprising a shell, a base, an electric transmission belt, a wrapping mechanism, a dough unloading mechanism and a filling adding mechanism, the shell bottom two sides are connected to the base, the shell lower part is installed with an electric transmission belt, the shell is provided with a wrapping mechanism for wrapping dough on the filling and a dough unloading mechanism for adding dough, the dough unloading mechanism is provided with a filling adding mechanism for adding filling, the wrapping mechanism comprises a roller mold, a driving motor, a transmission gear and a driving gear, the middle parts of both sides of the shell are rotatably connected with a roller mold, the roller mold is evenly spaced and provided with a plurality of forming grooves, the roller mold is provided with an isolation block at the position where the forming grooves are separated by the forming grooves, the shell is installed with a driving motor, the output shaft of the driving motor is connected with a driving gear, the two roller molds are connected with a transmission gear, the two transmission gears are meshed with each other, and the driving gear is meshed with one of the transmission gears.
[0006] Furthermore, the dough unloading mechanism includes a unloading frame, an electric conveying roller and a unloading hopper. Two unloading frames are connected to the upper part of the shell, and the two unloading frames are connected to each other. The bottom of the unloading frame is connected to the unloading hopper, and electric conveying rollers are installed on both sides of the lower part of the unloading hopper.
[0007] Furthermore, the filling adding mechanism includes a feeding barrel, a rotating shaft, a rotating rod, a servo motor, a conveying reel and a transmission assembly. A plurality of feeding barrels are evenly spaced and connected between two feeding frames. A rotating shaft is rotatably connected to the upper inner portion of the shell, and the rotating shaft is located above the feeding barrel. A rotating rod is rotatably connected inside the feeding barrel, and a conveying reel is connected to the lower portion of the rotating rod. A servo motor is installed on the shell, and an output shaft of the servo motor is connected to the rotating shaft. A transmission assembly is provided between the rotating shaft and the rotating rod.
[0008] Furthermore, the transmission assembly includes a worm and a worm wheel, the worms are evenly spaced on the rotating shaft and the number of the worms is the same as that of the rotating rods, the top end of the rotating rod is connected to a worm wheel, and the worm wheel is meshed with the worm.
[0009] Furthermore, a partition is also included. The two sides of the bottom of the middle position of the two blanking frames are connected with the partition, and the two partitions are respectively sleeved on both sides of the two roller molds.
[0010] Furthermore, it also includes a filling cutting mechanism, which includes a driving cylinder, a cutting line, a connecting block, a slider and a cam. A driving cylinder is installed in the middle position of the upper part of the two partitions, and the two partitions are slidably connected with sliders. A cutting line is connected between the two sliders, and the cutting line is flush with the bottom of the unloading barrel. A connecting block is connected to the telescopic rod of the driving cylinder, and an inclined groove is opened on the connecting block. The ends of the two sliders away from each other are connected to the cam, and the cam is located in the inclined groove.
[0011] Furthermore, an oil injection mechanism is also included, which includes an oil storage frame, an oil outlet pipe, a connecting pipe and an atomizing nozzle. Two oil storage frames are installed on the shell, and oil outlet pipes are connected between the two sides of the two partitions. A plurality of atomizing nozzles are evenly installed on the side of the oil outlet pipe facing the roller mold. An oil pump is installed in the oil storage frame, and the liquid outlet end of the oil pump is connected to a connecting pipe. The two connecting pipes are respectively connected to the two oil outlet pipes.
[0012] Furthermore, it also includes an arc-shaped material guide plate and a collecting frame. The two sides of the two partitions are connected with an arc-shaped material guide plate. A collecting frame is provided in the middle of the arc-shaped material guide plate. The collecting frame passes through the arc-shaped material guide plate. The arc-shaped material guide plate covers the roller mold.
[0013] The beneficial effects are: 1. When filling mooncakes, the present invention adds fillings through multiple forming grooves and multiple feeding barrels on two roller molds, so that multiple mooncakes can be filled at the same time, and the efficiency of the whole filling process is higher. When the filling needs to be replaced, it is only necessary to put the filling into the feeding hopper without stopping the mold to add the filling again, which is more convenient to operate.
[0014] 2. During the filling process, the present invention can also add different fillings to simultaneously fill mooncakes with multiple fillings, thereby being able to synchronously produce mooncakes with different fillings, and is suitable for diversified production work.
[0015] 3. Before filling, the present invention can spray the edible oil in the oil storage frame onto the roller mold through the operation of the oil pump to prevent the dough from adhering to the roller mold, so as to facilitate the demoulding of the formed moon cake group. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0017] Figure 2 It is a schematic structural diagram of the wrapping mechanism, dough feeding mechanism and filling adding mechanism of the present invention.
[0018] Figure 3 It is a schematic structural diagram of the dough unloading mechanism and the filling adding mechanism of the present invention.
[0019] Figure 4 It is a cross-sectional view of the filling adding mechanism of the present invention.
[0020] Figure 5 For the present invention Figure 4 Enlarged view of part A in .
[0021] Figure 6 It is a schematic structural diagram of the partition and the filling cutting mechanism of the present invention.
[0022] Figure 7 It is a structural schematic diagram of the filling cutting mechanism of the present invention.
[0023] Figure 8 It is a cross-sectional view of the filling cutting mechanism of the present invention.
[0024] Fig. 9 This is a schematic diagram of the first structure of the fuel injection mechanism of the present invention.
[0025] Fig.10 This is a second structural schematic diagram of the fuel injection mechanism of the present invention.
[0026] Fig.11 It is a schematic structural diagram of the arc-shaped material guide plate, the roller mold and the collecting frame of the present invention.
[0027] Fig.12 It is a schematic structural diagram of the arc-shaped material guide plate and the collecting frame of the present invention.
[0028] Among them, the above-mentioned drawings include the following drawing marks: 1, shell, 2, base, 3, electric transmission belt, 41, roller mold, 42, driving motor, 43, transmission gear, 44, driving gear, 51, unloading frame, 52, electric conveying roller, 53, unloading hopper, 61, unloading barrel, 62, rotating shaft, 63, rotating rod, 64, servo motor, 65, conveying reel, 661, worm, 662, worm wheel, 7, partition, 81, driving cylinder, 82, cutting line, 83, connecting block, 84, slider, 85, cam, 91, oil storage frame, 92, oil outlet pipe, 93, connecting pipe, 94, atomizing nozzle, 101, arc guide plate, 102, collecting frame. DETAILED DESCRIPTION
[0029] The technical solution is further described below in conjunction with specific embodiments. It should be noted that the words indicating directions such as up, down, left, and right mentioned in this article are only for the position of the structure shown in the corresponding drawings. The serial numbers of the parts in this article, such as first, second, etc., are only used to distinguish the objects described and do not have any order or technical meaning. The words such as connection and coupling in this application include direct and indirect connection (coupling) unless otherwise specified.
[0030] A filling device for moon cake processing, such as Figure 1-Figure 5 As shown, it includes a shell 1, a base 2, an electric transmission belt 3, a wrapping mechanism, a dough feeding mechanism and a filling adding mechanism. The base 2 is connected to the left and right sides of the bottom of the shell 1. The electric transmission belt 3 is installed in the lower part of the shell 1. The shell 1 is provided with a wrapping mechanism for wrapping the dough around the filling and a dough feeding mechanism for adding to the dough. The dough feeding mechanism is provided with a filling adding mechanism for adding fillings.
[0031] like Figure 2 As shown, the wrapping mechanism includes a roller mold 41, a driving motor 42, a transmission gear 43 and a driving gear 44. The roller mold 41 is rotatably connected to the middle of the left and right sides of the shell 1. The roller mold 41 is evenly spaced with a plurality of forming grooves. The roller mold 41 is provided with an isolation block at the position where the forming grooves are separated. The end of the isolation block is V-shaped to facilitate the isolation of the moon cake skin. A driving motor 42 is installed on the rear side of the shell 1. The output shaft of the driving motor 42 is connected to the driving gear 44. The rear sides of the two roller molds 41 are connected to the transmission gears 43. The two transmission gears 43 are meshed with each other, and the driving gear 44 is meshed with one of the transmission gears 43.
[0032] like Figure 2 and Figure 3As shown, the dough unloading mechanism includes a unloading frame 51, an electric conveying roller 52 and a unloading hopper 53. Two left-right symmetrically arranged unloading frames 51 are connected to the upper rear part of the inner side of the shell 1. The two unloading frames 51 are connected to each other. The bottom of the unloading frame 51 is connected to the unloading hopper 53. Adjustable electric conveying rollers 52 are installed on the left and right sides of the lower part of the unloading hopper 53. The electric conveying rollers 52 can rotate to transport the dough.
[0033] like Figure 2-Figure 5 As shown, the filling adding mechanism includes a feeding barrel 61, a rotating shaft 62, a rotating rod 63, a servo motor 64, a conveying reel 65 and a transmission assembly. A plurality of feeding barrels 61 are evenly spaced and connected between the two feeding frames 51. The upper inner part of the shell 1 is rotatably connected with the rotating shaft 62, and the rotating shaft 62 is located above the feeding barrel 61. The feeding barrel 61 is rotatably connected with the rotating rod 63, and the lower part of the rotating rod 63 is connected with the conveying reel 65. A servo motor 64 is installed on the upper rear side of the shell 1, and the output shaft of the servo motor 64 is connected to the rotating shaft 62. A transmission assembly is provided between the rotating shaft 62 and the rotating rod 63, so that the rotation of the rotating shaft 62 can drive the rotating rod 63 to rotate.
[0034] like Figure 5 As shown, the transmission assembly includes a worm 661 and a worm wheel 662 . The worms 661 are evenly spaced on the rotating shaft 62 and the same number as the rotating rod 63 . The top of the rotating rod 63 is connected to a worm wheel 662 , and the worm wheel 662 is meshed with the worm 661 .
[0035] When it is necessary to wrap the moon cakes with stuffing, the device can be used. When in use, the dough is first added to the feeding frames 51 on both sides respectively, and then the stuffing is added to the feeding barrel 61. Then the dough falls into the feeding hopper 53 and is located between the two electric conveying rollers 52. Then the electric conveying rollers 52 are controlled to rotate to extrude the dough into dough skin and convey it downward. The electric conveying rollers 52 on both sides convey the extruded dough skin to the roller molds 41 on both sides respectively. At the same time, the driving motor 42 can be controlled to drive the driving gear 44 to rotate. When the driving gear 44 rotates, it can drive the transmission gear 43 and the roller mold 41 to rotate, so as to convey the dough skin on both sides to the middle. At the same time, the servo motor 64 can be controlled to drive the rotating shaft 62 to rotate. When the rotating shaft 62 rotates, it drives the worm wheel 662 to rotate through the worm 661. When the worm wheel 662 rotates, it can drive the rotating rod 63 to rotate. When the rotating rod 63 rotates, it can drive the conveying screw The wheel 65 rotates to convey the filling downward to the middle of the dough on both sides. After the filling is conveyed to the middle of the dough on both sides, the two roller molds 41 continue to rotate, which can drive the V-shaped positions of the two side partitions 7 to contact each other, thereby squeezing and cutting off the dough, so that the dough wraps the filling, thereby forming a mooncake ball. The wrapped mooncake ball will be located between the forming grooves of the two roller molds 41. Then the roller mold 41 continues to rotate to open the forming groove downward, so that the mooncake ball can be unloaded. At this time, the mooncake ball can be sent to the forming mold for forming treatment. In this way, the device can be used to wrap the mooncakes, and during processing, a plurality of forming grooves are provided on the roller mold 41 for wrapping the mooncakes, and the overall processing efficiency is higher. In the actual working process, different fillings can be added to different discharge barrels 61, so that the filling of mooncakes with different fillings can be carried out at the same time.
[0036] like Figure 6 As shown, a partition 7 is also included. The partitions 7 are connected to the front and rear sides of the bottom of the middle position of the two material discharge frames 51. The two partitions 7 are respectively sleeved on the front and rear sides of the two roller molds 41 to block the materials on the roller molds 41 to prevent the materials from overflowing.
[0037] like Figure 6-Figure 8 As shown, it also includes a filling cutting mechanism, which includes a driving cylinder 81, a cutting line 82, a connecting block 83, a slider 84 and a cam 85. The driving cylinder 81 is installed in the middle position of the upper part of the two partitions 7. The two partitions 7 are slidably connected with sliders 84, and the sliders 84 can slide left and right along the partitions 7. A cutting line 82 is connected between the two sliders 84, and the cutting line 82 is flush with the bottom of the discharge barrel 61. The telescopic rod of the driving cylinder 81 is connected with a connecting block 83, and an inclined groove is opened on the connecting block 83. The ends of the two sliders 84 that are away from each other are connected with cams 85, and the cams 85 are located in the inclined groove, so that when the connecting block 83 moves, it can squeeze the cam 85 through the inclined groove on it to move.
[0038] When the filling falls, the telescopic rod of the driving cylinder 81 can be controlled to extend and drive the connecting block 83 to move downward. When the connecting block 83 moves downward, the cam 85 is squeezed by the inclined groove on it to move. When the cam 85 moves, it can drive the slider 84 to move. When the slider 84 moves, it can drive the cutting line 82 to move. When the cutting line 82 moves, it can move along the discharge end at the bottom of the discharge barrel 61, thereby cutting and cutting off the filling in the discharge barrel 61, realizing the separate addition of the filling, avoiding too much filling added at one time, which affects the wrapping work of the dough.
[0039] like Fig. 9 and Fig.10 As shown, an oil injection mechanism is also included, and the oil injection mechanism includes an oil storage frame 91, an oil outlet pipe 92, a connecting pipe 93 and an atomizing nozzle 94. Two oil storage frames 91 are installed on the rear side of the shell 1, and oil outlet pipes 92 are connected between the left and right sides of the two partitions 7. A plurality of atomizing nozzles 94 are evenly installed on the side of the oil outlet pipe 92 facing the roller mold 41. An oil pump is installed in the oil storage frame 91, and the liquid outlet end of the oil pump is connected to a connecting pipe 93. The two connecting pipes 93 are respectively connected to the two oil outlet pipes 92.
[0040] Before wrapping the stuffing, edible oil can be added into the oil storage frame 91 first, and then the oil pump in the oil storage frame 91 is controlled to input the edible oil into the oil outlet pipe 92 through the connecting pipe 93. The oil in the oil outlet pipe 92 will be sprayed out through the atomizing nozzle 94 and sprayed onto the drum mold 41, so that the drum mold 41 is attached with edible oil, which facilitates the demoulding of the moon cake ball.
[0041] like Fig.11 and Fig.12 As shown, it also includes an arc-shaped material guide plate 101 and a collecting frame 102. The arc-shaped material guide plates 101 are connected to the left and right sides of the two partitions 7. The collecting frame 102 is provided in the middle of the arc-shaped material guide plates 101. The collecting frame 102 passes through the arc-shaped material guide plates 101. The arc-shaped material guide plates 101 are covered on the roller mold 41.
[0042] During the liquid spraying process, any excess cooking oil will slide along the outer arc surface of the roller mold 41 into the collecting frame 102 , and the excess cooking oil will be collected by the collecting frame 102 .
[0043] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A filling device for mooncake processing, characterized in that: The invention comprises a shell (1), a base (2), an electric transmission belt (3), a wrapping mechanism, a dough unloading mechanism and a filling adding mechanism, wherein both sides of the bottom of the shell (1) are connected to the base (2), an electric transmission belt (3) is installed in the lower part of the shell (1), a wrapping mechanism for wrapping dough around fillings and a dough unloading mechanism for adding fillings to the dough are provided in the shell (1), a filling adding mechanism for adding fillings is provided on the dough unloading mechanism, and the wrapping mechanism comprises a roller mold (41), a driving motor (42) and a transmission gear (43). and a driving gear (44); a roller mold (41) is rotatably connected to the middle of both sides of the shell (1); a plurality of molding grooves are evenly spaced on the roller mold (41); an isolation block is provided at the position where the molding grooves are separated by the roller mold (41); a driving motor (42) is installed on the shell (1); a driving gear (44) is connected to the output shaft of the driving motor (42); a transmission gear (43) is connected to the two roller molds (41); the two transmission gears (43) are meshed with each other, and the driving gear (44) is meshed with one of the transmission gears (43).
2. A filling device for mooncake processing according to claim 1, characterized in that: The dough unloading mechanism comprises an unloading frame (51), an electric conveying roller (52) and an unloading hopper (53); the upper inner portion of the housing (1) is connected to two unloading frames (51); the two unloading frames (51) are connected to each other; the bottom of the unloading frame (51) is connected to the unloading hopper (53); and the electric conveying rollers (52) are installed on both sides of the lower portion of the unloading hopper (53).
3. A filling device for mooncake processing according to claim 2, characterized in that: The filling adding mechanism comprises a feeding barrel (61), a rotating shaft (62), a rotating rod (63), a servo motor (64), a conveying reel (65) and a transmission assembly. A plurality of feeding barrels (61) are evenly spaced and connected between two feeding frames (51). A rotating shaft (62) is rotatably connected to the upper part of the housing (1). The rotating shaft (62) is located above the feeding barrel (61). A rotating rod (63) is rotatably connected to the feeding barrel (61). The lower part of the rotating rod (63) is connected to the conveying reel (65). A servo motor (64) is installed on the housing (1). The output shaft of the servo motor (64) is connected to the rotating shaft (62). A transmission assembly is provided between the rotating shaft (62) and the rotating rod (63).
4. A filling device for mooncake processing according to claim 3, characterized in that: The transmission assembly comprises a worm (661) and a worm wheel (662); the worms (661) are evenly spaced on the rotating shaft (62) and the same number as the rotating rod (63); the top end of the rotating rod (63) is connected to the worm wheel (662); and the worm wheel (662) is meshed with the worm (661).
5. A filling device for mooncake processing according to claim 2, characterized in that: It also includes a partition plate (7), and the partition plates (7) are connected to both sides of the bottom of the middle position of the two material discharging frames (51), and the two partition plates (7) are respectively sleeved on both sides of the two roller molds (41).
6. A filling device for mooncake processing according to claim 5, characterized in that: The invention also comprises a filling cutting mechanism, the filling cutting mechanism comprising a driving cylinder (81), a cutting line (82), a connecting block (83), a slider (84) and a convex shaft (85), the driving cylinder (81) being installed at the middle position of the upper part of the two partitions (7), the sliders (84) being slidably connected to the two partitions (7), the cutting line (82) being connected between the two sliders (84), the cutting line (82) being flush with the bottom of the lower barrel (61), the connecting block (83) being connected to the telescopic rod of the driving cylinder (81), the connecting block (83) being provided with an inclined groove, the two sliders (84) being connected to the ends away from each other with the convex shaft (85), the convex shaft (85) being located in the inclined groove.
7. A filling device for mooncake processing according to claim 5, characterized in that: It also includes an oil injection mechanism, which includes an oil storage frame (91), an oil outlet pipe (92), a connecting pipe (93) and an atomizing nozzle (94). Two oil storage frames (91) are installed on the shell (1). The two sides of the two partitions (7) are connected with oil outlet pipes (92). A plurality of atomizing nozzles (94) are evenly spaced and installed on one side of the oil outlet pipe (92) facing the roller mold (41). An oil pump is installed in the oil storage frame (91). The liquid outlet end of the oil pump is connected with a connecting pipe (93). The two connecting pipes (93) are respectively connected with the two oil outlet pipes (92).
8. A filling device for mooncake processing according to claim 5, characterized in that: It also includes an arc-shaped material guide plate (101) and a collection frame (102). The two sides of the two partitions (7) are connected to the arc-shaped material guide plates (101). The collection frame (102) is provided in the middle of the arc-shaped material guide plate (101). The collection frame (102) passes through the arc-shaped material guide plate (101). The arc-shaped material guide plate (101) covers the roller mold (41).
Citation Information
Patent Citations
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CN108835152A
Automatic moon cake encrusting machine
CN209331021U
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CN210017627U
A surface uniform oil spraying device for biscuit production
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