Insulating sleeve feeding detection device and testing method thereof
By designing an insulating casing feeding detection device, using a variety of sensors and scales to achieve automated detection of casing, the problems of material waste and missed inspection in the existing technology are solved, the detection accuracy and efficiency are improved, and the casing is ensured. security and operational performance.
Patent Information
- Application Number
- CN202411192863.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-08-28
AI Technical Summary
The existing insulating casing defect detection methods have material waste, inefficiency and missed inspection, and it is difficult to accurately judge the location and length of the defect, affecting the safety and operating performance of the equipment.
An insulated casing feeding detection device including a feeding module, a conveying module and a detection module is designed. By setting a variety of sensors and scales in the conveying module, the automatic detection of the casing can be achieved, and the defect position and length can be judged. , and conduct double-sided inspection during the inspection process to avoid waste of materials and missed inspection.
It improves detection accuracy and efficiency, can accurately judge the defect location and length of the sleeve, reduces material waste, ensures the safety of the sleeve, and has strong structural innovation and simple operation.
Smart Images

Figure CN119125447A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electrical equipment, and in particular to an insulating sleeve feeding detection device and a testing method thereof. Background Art
[0002] The insulation performance of modern electrical equipment directly affects the overall operating performance of the equipment and the safety and stability of the power system. Good insulation is a prerequisite for ensuring the normal operation of electrical equipment and electrical lines. Insulating sleeves are used in conjunction with high-voltage electrical equipment as insulating structural components with typical strong electric field distribution. In recent years, the use of rubber composite insulating sleeves has increased dramatically, but due to the different manufacturing processes and materials of different manufacturers, there is a large gap in product quality. Insulating sleeves often have defects such as rubber protrusions, stapler connections, torsional deformation, and knots when leaving the factory. However, the defect detection of insulating sleeves currently relies on manual sorting in the packaging process after fixed-length cutting, which results in serious sleeve waste and low sorting efficiency, and often misses.
[0003] In order to solve the above technical problems, the prior art proposes a solution for defect detection before casing packaging, and the application number is CN202311863651.9 (traction-type casing processing integrated machine). A movable clamping ring is set to detect defects. When the outer diameter of the casing is too large or knotted and twisted, the casing drives the clamping ring to move forward, so that the sensor cannot detect the clamping ring. The deviation of the clamping ring is used to judge whether the casing size is too large. However, if the casing is bent and the diameter of the casing becomes smaller, the clamping ring cannot be driven to move, and missed detection will occur. In addition, the clamping ring relies on spring rebound, and cannot continuously detect casing defects during the transmission process before the clamping ring rebounds. The length of the defect cannot be located, and it is difficult to determine the length of the defect that needs to be cut. Summary of the invention
[0004] Purpose of the invention: In view of the above problems, the purpose of the present invention is to provide an insulating sleeve feeding detection device, which can determine the position and length of defects during the detection process, facilitate fixed-point cutting in subsequent processes, eliminate material waste, improve the detection accuracy of the sleeve, avoid misdetection and missed detection, and ensure the safety of the sleeve. A test method is also provided.
[0005] Technical solution: An insulating sleeve feeding and testing device includes a feeding module, a conveying module, and a testing module. The sleeve is initially fed by the feeding module and then conveyed to the testing module by the conveying module for testing, and then conveyed to the next process by the conveying module;
[0006] The feeding module and the conveying module are arranged in sequence and at intervals, and the detection module is installed in the middle of the conveying module;
[0007] The conveying module includes a conveying platform, a guide seat, a guide member, and a pressing and conveying assembly. Two pressing and conveying assemblies are provided and are installed at a relative interval on the surface of the conveying platform. The guide seat is installed on one side of one of the pressing and conveying assemblies and faces the side of the feeding module. The guide member is provided on the upper part of the feeding module, the pressing and conveying assembly, and the detection module.
[0008] The detection module includes a scale, a lower component and an upper component. The lower component is installed on a conveying platform, and a scale is arranged on two opposite sides thereof. The two scales are installed on the conveying platform in parallel and at intervals along the casing transmission direction, and the upper component is installed on the lower component.
[0009] Furthermore, the loading module includes a pay-off frame, a pay-off rod, a material tray, a pressure wheel assembly, a connecting plate, an optical axis spring structure, and a guide wheel structure. The pay-off frame is vertically arranged, and a plurality of pay-off rods are installed at intervals on one side or two opposite sides of the pay-off frame. A plurality of material trays are provided below the pay-off rods. The material trays are installed on the pay-off frame and arranged at intervals in the horizontal direction. A pressure wheel assembly is installed below each material tray. The guide wheel structures are installed at intervals on the side of the pay-off frame facing the conveying module. The optical axis spring structure is vertically installed on the guide wheel structure. The connecting plate is installed on the upper part of the pay-off frame between the pay-off frame and the guide wheel structure, and a guide member is provided on the connecting plate.
[0010] Furthermore, the pressure wheel assembly includes a pressure wheel, a pressure wheel fixing frame, a sensor, and an elastic structure. The pressure wheel fixing frame is an upper and lower plate structure arranged at intervals, and the two are connected by a plurality of elastic structures arranged at intervals therebetween. The lower plate of the pressure wheel fixing frame is connected to the wire pay-off frame, the pressure wheel is installed on the upper plate and fits with the corresponding material tray, the sensor is installed on one side of the pressure wheel, and the sensor mounting frame is connected to the pressure wheel fixing frame.
[0011] The best elastic structure includes bolts and short springs. One end of the bolt is fixed to the lower plate, and the other end is inserted into the upper plate. A short spring is sleeved on each bolt, and the short spring is located between the upper plate and the lower plate.
[0012] Optimally, the guide wheel structure is a frame structure with multiple guide wheels respectively provided on the upper and lower parts, and the optical axis spring structure includes a combination of multiple long springs sleeved on the outer periphery of a long optical axis, and the combination is sequentially spaced between the guide wheels provided on the upper and lower parts of the guide wheel structure and its two ends are respectively connected to the guide wheel structure.
[0013] Furthermore, the compression and transmission assembly includes a support frame, an active roller, an optical axis, a rubber-coated wheel, a rubber-coated wheel fixing seat, a cylinder, a cylinder base plate, and a column. The support frame is installed on the conveying platform, the cylinder base plate is horizontally installed on the top of the support frame through a plurality of columns, a plurality of cylinders are installed on the cylinder base plate, the cylinder shafts of the cylinders are all arranged downward and are respectively installed with a rubber-coated wheel fixing seat, a rubber-coated wheel is respectively installed on the rubber-coated wheel fixing seat, the rubber-coated wheel is rotatably connected to the rubber-coated wheel fixing seat through the rubber-coated wheel optical axis, the active roller is arranged parallel to the rubber-coated wheel and connected to the support frame, and a guide member parallel to the active roller is also installed on the support frame.
[0014] Furthermore, the lower component includes a guide rail, a slider, a guide rail connecting plate, a limit block, and a roller fixing plate. There are two guide rails, which are installed on the conveying platform in parallel and parallel to the scale. A limit block is installed at both ends of each guide rail. The guide rail connecting plate is slidably connected to the two guide rails through two sliders. There are two roller fixing plates, which are installed on the guide rail connecting plate in vertical parallel intervals. Two guide members are installed between the two roller fixing plates, and the two guide members are located on the opposite side edges of the roller fixing plate. The upper component is installed between the two roller fixing plates.
[0015] Furthermore, the upper component includes a rubber-coated roller, a proximity sensor, a proximity sensor fixing plate, a displacement sensor, a displacement sensor fixing plate, a sensor cylinder, and a top plate. Multiple rubber-coated rollers are installed in parallel and spaced apart from top to bottom in the lower component. The top plate is installed on the top of the lower component. Two sensor cylinders are provided, one of which is installed on the bottom surface of the lower component and the other is installed on the top plate. Two displacement sensors are provided, which are respectively connected to the lower and upper sensor cylinders through a displacement sensor fixing plate. The proximity sensor is arranged between the two displacement sensors and connected to the lower component through the proximity sensor fixing plate.
[0016] Preferably, the guide member comprises a porcelain eye and a separator plate, and a plurality of porcelain eyes are arranged on the separator plate at intervals along the longitudinal direction and horizontally.
[0017] A method for testing the detection module of the above-mentioned insulating sleeve feeding detection device comprises the following steps:
[0018] Step 1: Press the conveying assembly to convey the casing to the rubber-coated roller on one side of the upper assembly through the guide member;
[0019] Step 2: The rubber-coated roller on this side continues to upload the casing to a rubber-coated roller above it;
[0020] Step 3: The upper displacement sensor detects the casing. If the upper displacement sensor moves, it proves that there is a defect on the upper side of the casing. Otherwise, go to step 4;
[0021] Step 4: The casing is continuously conveyed to a rubber-coated roller below. During the conveying process, it passes near the proximity sensor. If an alarm is given, it indicates that there is a metal defect in the casing. Otherwise, it proceeds to step 5.
[0022] Step 5: The casing reaches the rubber-coated roller below. If the displacement sensor below moves, it proves that there is a defect on the lower side of the casing. Otherwise, it goes to step 6.
[0023] Step 6: The sleeve is transferred to the rubber-coated roller on the other side, and leaves the inspection module through the rubber-coated roller to reach the next process.
[0024] Beneficial effects: Compared with the prior art, the advantages of the present invention are:
[0025] 1. A wide variety of detectable types can be detected by setting different types of sensors at different conveying positions, avoiding the situation of single detection type in previous detection methods, without manual intervention, and with a high degree of automation;
[0026] 2. The position of defects can be determined and the fixed length can be calculated. Scales are set on both sides of the detection device to accurately calculate the length of adjacent defective parts. The number of cutting times is determined according to the interval length. For two defects with a long interval, a single cutting is performed to avoid material waste;
[0027] 3. High detection accuracy. The detection device adopts the bending and rotating method inside, without the need to use other rebound devices, which eliminates the occurrence of detection gaps. At the same time, the casing can be tested on both sides. The structure is innovative and the operation is simple.
[0028] 4. The detection method is reliable. The casing is conveyed in a staggered manner before entering the detection, which ensures the tension of the casing during the transmission process. In addition, multiple non-interfering detection channels are set up, which can detect multiple casings at the same time and improve the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a structural schematic diagram of the present invention;
[0030] Figure 2 is a side view of the pressure wheel assembly;
[0031] Figure 3 It is a structural schematic diagram of the transmission module;
[0032] Figure 4 is a side view of the compaction transmission assembly;
[0033] Figure 5 is a cross-sectional view of a compaction transmission assembly;
[0034] Figure 6 It is a structural diagram of the detection module;
[0035] Figure 7 A cross-sectional view of the detection module. DETAILED DESCRIPTION
[0036] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.
[0037] like Figure 1 to Figure 3As shown, an insulating sleeve feeding and detection device provided by the present application includes a feeding module 100, a conveying module 200, and a detection module 300; the feeding module 100 conveys the sleeve to the conveying module 200, and the product defect detection is performed by the detection module 200, and then the sleeve is conveyed to the next process through the conveying module 200; the feeding module 100 is located at the front end of the present device, and it mainly completes the batch continuous feeding of the product. During the feeding process, it can realize the material receiving prompt without the help of manual supervision, which greatly increases the degree of automation of the feeding process; the conveying module 200 is located on the left side of the feeding module 100 and on both sides of the detection module 300, which is equivalent to a bridge between the feeding module 100 and the detection module 300, so that the sleeve can be more accurately fed. Accurate and fast transmission; the transmission module 200 mainly includes a transmission platform 21, a guide seat 22, a porcelain eye 23, a compression transmission component 24, and also includes a guide member arranged at multiple positions, the guide member includes a separator 25, and a plurality of porcelain eyes 23 are arranged on the separator 25 along its length direction; the transmission platform 21 is located on the left side of the loading module 100, and is mainly used to carry the transmission module 200 and the detection module 300; the guide seat 22 is located above the rightmost end of the transmission platform 21, and its height is parallel to the separator 25, ensuring that the sleeve from the loading module 100 is smoothly transmitted to the compression transmission component 24, which is mainly used to protect the sleeve; the porcelain eye 23 is located inside the guide seat 22 and the separator 25, providing a channel for the sleeve to be transmitted; the The compression and transmission components 24 are distributed on the left and right sides of the detection module 300, and are the main driving force for the sleeve in the transmission module 200; the separators 25 are respectively located below the front and rear ends of the connecting plate 15, on the right side of the compression and transmission components 24, and on both sides of the middle of the detection module 200, and are equipped with multiple porcelain eyes 23, which are convenient for dividing the channel for sleeve transmission; the detection module 300 is located between the two compression and transmission components 24, and is mainly used to detect defects such as sleeve glue protrusions, knots, torsion bends, and staples. The internal transmission process can detect defects on the upper and lower sides of the sleeve, eliminating the blind spots for defect detection; the detection module 300 includes a scale 31, a lower component 32, and an upper component 33; the scale 31 is located at the lower component The side of the component 32 is mainly used to determine the position of the defect and the length of two adjacent defects. Determining the position of the defect can make the sleeve accurately cut, and determining the length of two adjacent defects can be used to judge whether the interval distance of the defects meets the length required for product packaging. If not, cutting is performed at both ends of the two defects. If it is satisfied, cutting is performed at both ends of each defect, thereby avoiding material waste to the greatest extent and saving production costs; the lower component 32 is located below the upper component 33, and is mainly used to install various detection components, so that the detection module 300 can move smoothly on the conveying platform 21 according to whether there are defects, thereby shortening the conveying distance of the defective sleeve; the upper component 33 is the most important component of the detection module 300, and is mainly used to detect various defects of the sleeve;
[0038] The feeding module 100 includes a pay-off frame 11, a pay-off rod 12, a material tray 13, a pressure wheel assembly 14, a connecting plate 15, an optical axis spring structure 16, and a guide wheel structure 17; the pay-off frame 11 is the main part of the feeding module 100, on which the pay-off rod 12, the material tray 13, and the pressure wheel assembly 14 are installed, and the feeding operation is completed through the connecting plate 15, the optical axis spring structure 16, and the guide wheel structure 17; the pay-off rods 12 are staggered on the left and right sides in the middle and upper part of the pay-off frame 11 and the upper side of the material tray 113. This staggered arrangement avoids interference between sleeves of different channels during the feeding process; the material tray 13 is located above the pressure wheel assembly 14, and a groove device is provided inside During the feeding process, the pressure wheel 141 in the pressure wheel assembly 14 is in close contact with the sleeve in the groove to provide friction so that the sleeve can move forward smoothly; the pressure wheel assembly 14 is located on the left and right sides of the pay-off frame 11, and its main functions are: 1. A built-in sensor detects the remaining product loaded on the tray by judging the position of the pressure wheel fixing frame; 2. It fits with the sleeve to cooperate with the tray to provide friction for the sleeve feeding and transmission; the connecting plate 15 is located above the separator plate 25, and is mainly used to load two separator plates 25 and connect the pay-off frame 11 with the optical axis spring structure 16 and the guide wheel structure 17; the optical axis spring structure 16 is located between the guide wheel structure 17, and is mainly used to tension the sleeve during transmission. Ensure that the sleeve will not fall off the guide wheel structure 17 due to looseness; the guide wheel structure 17 is located at both ends of the optical axis spring structure 16, the upper guide wheel structure 17 is provided with two grooves, and the lower guide wheel structure 17 is provided with a groove. The sleeve transmitted from the wire separator 25 first passes through a groove of the upper guide wheel structure 17 to the lower guide wheel structure 17, and then returns to the other groove of the upper guide wheel structure 17 to the transmission module 200. The lower guide wheel structure 17 can move up and down with the optical axis spring structure 16 according to the tension of the sleeve; the pressure wheel assembly 14 includes a pressure wheel 141, a pressure wheel fixing frame 142, a sensor 143, and an elastic structure 144; the pressure wheel 141 is installed on the pressure The upper part of the wheel fixing frame 142 rolls continuously during the feeding process and can move up and down with the pressure wheel fixing frame 141; the lower end of the pressure wheel fixing frame 142 is fixed on the wire pay-off frame 11, and one end is suspended below the material tray 13. The upper and lower plates are connected by an elastic structure 14, which is mainly used to install the pressure wheel 141 and the sensor 143; the sensor 143 is located on the side of the pressure wheel fixing frame 143, and is mainly used to detect the position of the upper plate of the pressure wheel fixing frame 143, and judge the product remaining in the material tray 13 by its position to decide whether to start the alarm to remind the material to be received; the elastic structure 144 is installed on the pressure wheel fixing frame 142, and is mainly used to drive the upper plate of the pressure wheel fixing frame 142 to move up and down during the feeding process.
[0039] like Figure 4 , Figure 5 As shown, the compression transmission component 24 includes a support frame 241, an active roller 242, an optical axis 243, a rubber-coated wheel 244, a rubber-coated wheel fixing seat 245, a cylinder 246, a cylinder bottom plate 247, and a column 248; the support frame 241 is the main frame of the compression transmission component 24, and the active roller 242 and the separator plate 25 are installed on the side, and a channel for the movement of the rubber-coated wheel fixing seat 245 is provided on the top; the active roller 242 is installed on the side of the support frame 241, and cooperates with the rubber-coated wheel 244 to transmit the sleeve; the optical axis 243 is installed inside the rubber-coated wheel fixing seat 245, and the active roller 242 and the separator plate 25 are installed on the side, and the rubber-coated wheel fixing seat 245 is provided on the top. It is used to install the rubber-coated wheel 244; the rubber-coated wheel 244 is located inside the rubber-coated wheel fixing seat 245, and is mainly used to transport the casing; the rubber-coated wheel fixing seat 245 is located below the cylinder 246, and is mainly used to load the rubber-coated wheel 244; the cylinder 246 is located above the cylinder bottom plate 247, and is mainly used to control the downward movement of the rubber-coated wheel fixing seat 245 to transport the casing; the cylinder bottom plate 247 is mainly used to support the cylinder 1246; the columns 1248 are located on both sides of the rubber-coated wheel fixing seat 245, and are mainly used to connect the cylinder bottom plate 247 and the support frame 241.
[0040] like Figure 6 , Figure 7As shown, the lower assembly 32 includes a guide rail 321, a slider 322, a guide rail connecting plate 323, a limit block 324, and a roller fixing plate 325; the guide rail 321 is located below the slider 322, providing a track for the lower module 32 to slide; the slider 322 is located above the guide rail 321 and is fixedly connected to the guide rail connecting plate 323, and is used to drive the lower module 32 to slide; the guide rail connecting plate 323 is located below the lower sensor cylinder 336, and roller fixing plates 225 are installed at both ends, and the upper surface is used to install the sensor cylinder The cylinder 336 and the slider 322 are installed on the lower surface; the limit block 324 is located at both ends of the two guide rails 221, and is mainly used to limit the forward movement of the detection module 300; the roller fixing plate 325 is the frame of the detection module 300, and is mainly used to fix the rubber-coated roller 331, the separator plate 25, and the top plate 337; the upper component 33 includes the rubber-coated roller 331, the proximity sensor 332, the proximity sensor fixing plate 333, the displacement sensor 334, the displacement sensor fixing plate 335, the sensor cylinder 336, and the top plate 337; the The rubber roller 331 is installed on the roller fixing plate 325 at different heights, and has a plurality of grooves for conveying the sleeve, so that the sleeve can move forward smoothly in the detection module 300; the proximity sensor 332 is installed on the proximity sensor fixing plate 333, and is mainly used to detect metal defects when the sleeve is connected; the proximity sensor fixing plate 333 is located on the left side of the displacement sensor 334, fixed above the guide rail connecting plate 323, and is mainly used to fix the proximity sensor 332; the displacement sensor 334 is installed on the displacement sensor fixing plate 335 It is mainly used to detect defects such as rubber protrusions, knots, and torsion in the casing; the displacement sensor fixing plate 235 is connected to the guide rail connecting plate 323 at one end and to the top plate 337 at the other end, and is mainly used to fix the displacement sensor 334; the sensor cylinder 336 is located at the upper and lower ends of the displacement sensor fixing plate 235, and is mainly used to drive the sensor fixing plate 335 to move up and down as the diameter of the casing changes; the top plate 337 is located above the roller fixing plate 225, and is mainly used to fix the sensor cylinder 336 above.
[0041] The method for realizing casing defect detection using the detection module 300 can detect all defects existing on the upper and lower sides of the casing. Since defects existing on one side of the casing will cause the diameter of the casing to change, the displacement changes of the upper and lower sides of the casing when the casing is conveyed by the rubber-coated roller 331 can be detected by setting two upper and lower displacement sensors 334, thereby eliminating the detection blind area of the casing. In addition, since metal defects will pass through the casing, a proximity sensor 332 is set to detect all metal defects. The detection method of the detection module 300 is described as follows: the compression conveying component 24 conveys the casing to the right rubber-coated roller 331 through the right porcelain eye 23, and the casing passes through the right rubber-coated roller 3 When the groove 31 reaches the upper rubber-coated roller 331, if the upper displacement sensor 334 moves, it proves that there is a defect on the upper side of the sleeve. When it is transmitted downward to the vicinity of the proximity sensor 332, if there is an alarm, it proves that there is a metal defect in the sleeve. When it reaches the lower rubber-coated roller 331, if the lower displacement sensor 334 moves, it proves that there is a defect on the lower side of the sleeve. Finally, it passes through the left porcelain eye 23 through the left rubber-coated roller 331 and leaves the detection module 300. This detection method does not affect the transmission of the sleeve while detecting multiple defects of the sleeve, because the detection sensor does not have any rebound movement parallel to the transmission stroke, and can detect defects at every position of the sleeve.
Claims
1. An insulating sleeve feeding detection device, characterized in that: It comprises a loading module (100), a conveying module (200), and a detection module (300). The casing is initially loaded by the loading module (100), then conveyed to the detection module (300) by the conveying module (200) for detection, and then conveyed to the next process by the conveying module (200); The loading module (100) and the conveying module (200) are arranged in sequence and at intervals, and the detection module (300) is installed in the middle of the conveying module (200); The conveying module (200) comprises a conveying platform (21), a guide seat (22), a guide member, and a pressing and conveying assembly (24). Two pressing and conveying assemblies (24) are provided and are installed at a relative interval on the upper surface of the conveying platform (21). The guide seat (22) is installed on one side of one of the pressing and conveying assemblies (124) and faces the side of the loading module (100). The guide member is provided on the upper part of the loading module (100), the pressing and conveying assembly (24), and the detection module (300). The detection module (300) comprises a scale (31), a lower component (32), and an upper component (33). The lower component (32) is mounted on a conveying platform (21), and a scale (31) is provided on two opposite sides thereof. The two scales (31) are mounted on the conveying platform (13) in parallel and at intervals along the conveying direction of the casing, and the upper component (33) is mounted on the lower component (32).
2. The insulating sleeve feeding detection device according to claim 1 is characterized in that: The loading module (100) comprises a pay-off frame (11), a pay-off rod (12), a material tray (13), a pressure wheel assembly (14), a connecting plate (15), an optical axis spring structure (16), and a guide wheel structure (17). The pay-off frame (11) is vertically arranged, and a plurality of pay-off rods (12) are installed at intervals on one side or two opposite sides of the pay-off frame. A plurality of material trays (13) are arranged below the pay-off rods (12). The material trays (13) are installed on the pay-off frame (111) and are arranged in a horizontal direction. The guide wheel structures (17) are installed at intervals on the side of the pay-off frame (11) facing the transmission module (200), the optical axis spring structure (16) is vertically installed on the guide wheel structure (17), the connecting plate (15) is installed on the upper part of the pay-off frame (11) between the pay-off frame (11) and the guide wheel structure (17), and a guide member is provided on the connecting plate (15).
3. The insulating sleeve feeding detection device according to claim 2 is characterized in that: The pressure wheel assembly (14) comprises a pressure wheel (141), a pressure wheel fixing frame (142), a sensor (143), and an elastic structure (144). The pressure wheel fixing frame (142) is an upper and lower plate structure arranged at intervals, and the two are connected by a plurality of elastic structures (144) arranged at intervals between them. The lower plate of the pressure wheel fixing frame (142) is connected to the wire pay-off frame (11), the pressure wheel (141) is installed on the upper plate and fits with the corresponding material tray (13), the sensor (143) is installed on one side of the pressure wheel (141), and the sensor mounting frame is connected to the pressure wheel fixing frame (142).
4. The insulating sleeve feeding detection device according to claim 3 is characterized in that: The elastic structure (144) comprises a bolt and a short spring. One end of the bolt is fixed to the lower plate and the other end is inserted into the upper plate. A short spring is sleeved on each bolt and is located between the upper plate and the lower plate.
5. The insulating sleeve feeding detection device according to claim 3 is characterized in that: The guide wheel structure (17) is a frame structure with a plurality of guide wheels respectively arranged at the top and the bottom. The optical axis spring structure (16) comprises a combination of a plurality of long springs sleeved on the outer circumference of a long optical axis. The combination is sequentially arranged at intervals between the guide wheels arranged at the top and the bottom of the guide wheel structure (17) and its two ends are respectively connected to the guide wheel structure (17).
6. The insulating sleeve feeding detection device according to claim 1, characterized in that: The compacting and conveying assembly (24) comprises a support frame (241), an active roller (242), an optical axis (243), a rubber-coated wheel (244), a rubber-coated wheel fixing seat (245), a cylinder (246), a cylinder bottom plate (247), and a column (248). The support frame (241) is installed on the conveying platform (21). The cylinder bottom plate (247) is horizontally installed on the top of the support frame (241) through a plurality of columns (248). A plurality of cylinders (246) are installed on the cylinder bottom plate (247). The cylinder shafts of the cylinders (246) are arranged downward and are respectively provided with a rubber-coated wheel fixing seat (245), and a rubber-coated wheel (244) is respectively provided on the rubber-coated wheel fixing seat (245). The rubber-coated wheel (244) is rotatably connected to the rubber-coated wheel fixing seat (245) via a rubber-coated wheel optical axis (243). The active roller (242) is arranged parallel to the rubber-coated wheel (244) and is connected to the support frame (241). The support frame (241) is also provided with a guide member parallel to the active roller (242).
7. The insulating sleeve feeding detection device according to claim 1, characterized in that: The lower component (32) comprises a guide rail (321), a slider (322), a guide rail connecting plate (323), a limit block (324), and a roller fixing plate (325). Two guide rails (321) are provided, which are installed on the conveying platform (21) in parallel and spaced apart and are parallel to the scale (21). A limit block (324) is installed at both ends of each guide rail (321). The guide rail connecting plate (323) is slidably connected to the two guide rails (321) through two sliders (322). Two roller fixing plates (325) are provided, which are installed on the guide rail connecting plate (323) in vertical parallel and spaced apart. Two guide members are arranged between the two roller fixing plates (325), and the two guide members are located on opposite sides of the roller fixing plate (325). The upper component (33) is installed between the two roller fixing plates (325).
8. The insulating sleeve feeding detection device according to claim 1, characterized in that: The upper component (33) comprises a rubber-coated roller (331), a proximity sensor (332), a proximity sensor fixing plate (333), a displacement sensor (334), a displacement sensor fixing plate (335), a sensor cylinder (336), and a top plate (337). A plurality of rubber-coated rollers (331) are installed in parallel and spaced from top to bottom in the lower component (32). The top plate (337) is installed on the top of the lower component (32). Two sensor cylinders (336) are provided, one of which is installed on the inner bottom surface of the lower component (32) and the other is installed on the top plate (337). Two displacement sensors (334) are provided, which are respectively connected to the lower and upper sensor cylinders (336) through a displacement sensor fixing plate (335). The proximity sensor (332) is arranged between the two displacement sensors (334) and connected to the lower component (32) through the proximity sensor fixing plate (333).
9. The insulating sleeve feeding detection device according to claim 1, characterized in that: The guide member comprises a porcelain eye (23) and a separator plate (25), and a plurality of porcelain eyes (23) are arranged on the separator plate (25) at intervals along the longitudinal direction.
10. A method for testing a detection module of an insulating sleeve feeding detection device according to claim 8, characterized in that The following steps are involved: Step 1: Press the conveying assembly to convey the casing to the rubber-coated roller on one side of the upper assembly through the guide member; Step 2: The rubber-coated roller on this side continues to upload the casing to a rubber-coated roller above it; Step 3: The upper displacement sensor detects the casing. If the upper displacement sensor moves, it proves that there is a defect on the upper side of the casing. Otherwise, go to step 4; Step 4: The casing is continuously conveyed to a rubber-coated roller below. During the conveying process, it passes near the proximity sensor. If an alarm is given, it indicates that there is a metal defect in the casing. Otherwise, it proceeds to step 5. Step 5: The casing reaches the rubber-coated roller below. If the displacement sensor below moves, it proves that there is a defect on the lower side of the casing. Otherwise, it goes to step 6. Step 6: The sleeve is transferred to the rubber-coated roller on the other side, and leaves the inspection module through the rubber-coated roller to reach the next process.
Citation Information
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