Positioning clamp for LED lamp machining

By introducing threaded adjustment and air pressure buffering mechanisms into the processing and positioning fixture of LED lamps, flexible clamping and protection of asymmetric LED lamps is achieved, and the problems of limitations in the prior art and insufficient protection are solved, and processing efficiency and equipment are improved security.

CN119141461AInactive Publication Date: 2024-12-17YANGZHOU YULONG LIGHTING FIXTURE CO LTD

Patent Information

Application Number
CN202411672574.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing LED lamp processing and positioning fixtures are limited in the use of LED lamps with asymmetric structures, and hard clamping can easily lead to surface dents and damage, and insufficient protection ability.

Method used

A processing and positioning fixture of LED lamps including threaded adjustment mechanism and air pressure buffer clamping mechanism is designed. By adjusting the distance and air pressure between the elastic diaphragm and the LED lamp, flexible clamping is achieved, adapting to different structural shapes, and through Gas pressure regulates clamping force to protect the lamp.

Benefits of technology

It improves the scope of use of the fixture and the protection ability of LED lamps, reduces the pressure during clamping, and prevents damage caused by excessive clamping force.

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Abstract

The invention relates to the technical field of positioning clamps, and discloses a positioning clamp for LED lamp processing, which comprises a plurality of threaded adjusting mechanisms and a plurality of air pressure buffer type clamping mechanisms, and is internally provided with a plurality of air pressure buffer type clamping mechanisms capable of moving along with a threaded sleeve and generating an expansion effect under air pressure, the elastic diaphragm is used for clamping an object in an abutting manner; the valve plate can generate an opening and closing function on the flowing state of gas; and the spiral spring can generate an elastic damping effect on the opening state of the valve plate. According to the positioning clamp used for LED lamp machining, the distance between each elastic membrane used for clamping and an LED lamp can be independently adjusted, so that the corresponding clamping position can be automatically adjusted according to different structural shapes of the LED lamp, the use range of equipment is widened, meanwhile, the elastic membranes make contact with the LED lamp, the high curved surface bending capacity is achieved, and the service life of the equipment is prolonged. Therefore, the pressure intensity of the unit contact surface on the LED lamp is reduced, and the protection capability of the LED lamp in a clamping state is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of positioning fixtures, and in particular to a positioning fixture used for processing LED lamps. Background Art

[0002] LED lamps are becoming the main products of the new generation lighting market with their technical characteristics such as high efficiency, energy saving, safety, long life, compactness and clear light, and are effectively driving the rapid development of the environmental protection and energy-saving industry. During the production process of LED lamps, stamping equipment or drilling equipment is needed to process the shell and parts. In order to make the processing more convenient, fixtures are used to clamp and fix the LED lamps. However, in the prior art, the steps of using the fixture generally include installation, processing, disassembly and replacement of parts and re-installation. Processing cannot be performed during the installation and disassembly process of LED lamps, which affects the processing efficiency.

[0003] To this end, the Chinese patent with the publication number "CN220073918U" announced "a positioning fixture for processing LED lamps", whose main structure includes the main body of the positioning fixture for processing LED lamps, a fixture mounting seat, a rotating fixture welding assembly, a positioning fixture assembly, a welding plate unit and a driving rotating unit. The positioning fixture for processing LED lamps is conveniently fixed and installed with the processing table of the LED lamp processing equipment through bolt mounting holes arranged on both sides of the fixture mounting seat. The welding parts connect the two sets of LED lamp placement plates. When the LED lamps on one side are processed, the other side is in an idle state to facilitate the disassembly and assembly of the LED lamps. After the processing is completed, the motor drives the welding parts to rotate, so that the position of the LED lamp placement plate is reversed, so that the processing and disassembly can be carried out simultaneously, thereby improving the processing efficiency.

[0004] The above-mentioned positioning fixture for processing LED lamps utilizes multiple synchronously moving clamping plates to clamp the LED lamps. However, many LED lamps are not designed with symmetrical structures, and the synchronously moving clamping plates can only clamp symmetrical LED lamps, which leads to large limitations in its use. At the same time, the clamping is a hard contact, which can easily cause clamping dents on the surface of the lamp or even cause serious damage to the lamp, and the protection ability of the lamp during use is relatively poor. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a positioning fixture for processing LED lamps, which can individually adjust the distance between each elastic diaphragm used for clamping and the LED lamp, so that the corresponding clamping position can be independently adjusted according to the different structural shapes of the LED lamp to increase the use range of the equipment. At the same time, the component in contact with the LED lamp is an elastic diaphragm, which has a strong surface bending ability, thereby reducing the pressure of the unit contact surface on the LED lamp, so as to improve the protection capability of the LED lamp in the clamping state, thereby solving the above-mentioned technical problems.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a kind of positioning fixture for processing LED lamps, comprising a horizontal support plate, a plurality of movable cavities of component No. 1 arranged in a circular array inside the horizontal support plate, two strip-shaped slide grooves arranged at the top of the movable cavity of component No. 1 and in contact with and connected to the upper and lower surfaces of the horizontal support plate, a No. 1 shaft body mounting groove arranged at one end of the movable cavity of component No. 1 near the axis center line of the horizontal support plate, and a No. 1 shaft body mounting hole arranged at the other end of the movable cavity of component No. 1, and also comprising a plurality of threaded adjustment mechanisms, wherein an external threaded rod located inside the movable cavity of component No. 1 and capable of rotating, and a threaded sleeve sleeved on the periphery of the external threaded rod and capable of axial movement inside the movable cavity of component No. 1 are arranged inside; and a plurality of air pressure buffer clamping mechanisms, wherein an elastic diaphragm which can move with the threaded sleeve and can expand under gas pressure to clamp the object in a contact manner, a valve plate which can produce an opening and closing function on the flow state of the gas, and a spiral spring which can produce an elastic damping effect on the open state of the valve plate.

[0007] Preferably, the threaded adjustment mechanism comprises an externally threaded rod and a threaded sleeve located inside the movable cavity of the No. 1 component, one end of the externally threaded rod is fixedly installed with a No. 1 rotating shaft, the shaft body of the No. 1 rotating shaft is installed inside the No. 1 shaft body mounting groove through a bearing, and the other end of the externally threaded rod is fixedly installed with a No. 2 rotating shaft, the shaft body of the No. 2 rotating shaft passes through the No. 1 shaft body mounting hole, and the No. 2 rotating shaft is installed inside the No. 1 shaft body mounting hole through a bearing at the shaft body passing through the No. 1 shaft body mounting hole. The No. 2 rotating shaft is fixedly installed with a rotating cap at one end located outside the horizontal support plate, the axis center of the threaded sleeve is provided with an internal threaded hole, the internal threaded hole of the threaded sleeve is installed on the periphery of the rod body of the externally threaded rod through a threaded structure, the top of the threaded sleeve is provided with an upper limit slide plate that can slide along the upper surface of the horizontal support plate, the bottom of the threaded sleeve is provided with a lower limit slide plate that can slide along the lower surface of the horizontal support plate, and the upper surface of the upper limit slide plate is provided with a polygonal fixing groove with an inner concave structure.

[0008] Preferably, the thread structure includes an internal thread structure arranged in the internal thread hole and an external thread structure arranged on the rod body of the external thread rod, and the internal thread structure matches the external thread structure.

[0009] Preferably, the structural dimensions formed by the cross-sections of the threaded sleeve, the upper limit slide and the lower limit slide match the structural dimensions formed by the cross-sections of the movable cavity of component No. 1 and the two strip-shaped sliding grooves.

[0010] Preferably, the pneumatic buffer clamping mechanism includes a longitudinal hollow column, the bottom end of the longitudinal hollow column is provided with a bottom fixed protrusion which is an integral structure with it and fixedly installed in the polygonal fixed groove, the interior of the longitudinal hollow column is provided with a movable cavity of component No. 2, the side of the longitudinal hollow column facing the axial line of the horizontal support plate is provided with a rectangular embedding opening with an inward concave structure, the interior of the longitudinal hollow column is provided with a rectangular gas flow opening connecting the rectangular embedding opening and the movable cavity of component No. 2, the longitudinal hollow column is embedded with an elastic diaphragm in an edge-sealed manner in the inner part of the rectangular embedding opening, the side of the longitudinal hollow column is provided with a gas docking channel No. 1 connecting the external space and the movable cavity of component No. 2, and the side of the longitudinal hollow column is provided with a gas flow opening connecting the external space and the movable cavity of component No. 2 The movable cavity No. 2 gas docking channel, the longitudinal hollow column is provided with the movable cavity No. 3 of the component just above the movable cavity of the No. 2 component, the interior of the longitudinal hollow column is provided with a No. 1 gas flow hole connecting the top of the movable cavity of the No. 2 component and the bottom of the movable cavity of the No. 3 component, the interior of the longitudinal hollow column is provided with a No. 2 gas flow hole connecting the top of the movable cavity of the No. 3 component and the external space, the longitudinal hollow column is provided with a valve plate capable of axial movement along the movable cavity of the No. 3 component disposed inside the movable cavity of the No. 3 component, the circumferential surface of the valve plate is provided with a plurality of gas flow grooves of an inwardly concave structure, the bottom surface of the valve plate is embedded with an annular gas sealing ring capable of preventing gas leakage along the structural gap, and the movable cavity of the No. 3 component is provided with a coil spring at the top of the valve plate.

[0011] Preferably, the bottom of the annular gas sealing ring protrudes downward relative to the bottom surface of the valve plate, the structural radius of the inner ring of the annular gas sealing ring is larger than the structural radius of the No. 1 gas flow hole, and the structural radius of the outer ring of the annular gas sealing ring is smaller than the distance between the gas flow groove and the axial centerline of the valve plate.

[0012] Preferably, the bottom end of the coil spring abuts against the upper surface of the valve plate, the top end abuts against the top end of the movable cavity of the third component, and the initial length of the coil spring is greater than the height of the movable cavity of the third component.

[0013] Preferably, it also includes an angle-adjustable connecting mechanism, which is internally provided with a hemispherical hollow shell that can be fixedly mounted on the surface of the fixed component, a rotating ball head rotatably placed inside the hemispherical hollow shell and capable of driving the horizontal support plate to rotate, and a fan-shaped brake rubber bag that is placed in a compressed state between the hemispherical hollow shell and the rotating ball head and can keep the rotating ball head stable when not affected by human power.

[0014] Preferably, the angle-adjustable connecting mechanism includes a hemispherical hollow shell, the bottom of the hemispherical hollow shell is provided with a bottom raised column structure which is an integral structure therewith, the bottom end of the bottom raised column structure is provided with a bottom fixed plate which is an integral structure therewith, the interior of the hemispherical hollow shell is provided with a spherical mounting groove with an open top, the hemispherical hollow shell is provided with a semi-fan-shaped embedding groove on the periphery of a middle area of ​​the spherical mounting groove, the hemispherical hollow shell is provided with a fan-shaped brake rubber bag installed inside the semi-fan-shaped embedding groove, the hemispherical hollow shell is provided with a rotatable rotating ball head inside the spherical mounting groove, the top area of ​​the rotating ball head is provided with a top raised column structure which is an integral structure therewith, and the top of the top raised column structure is provided with a top fixed plate which is an integral structure therewith and fixedly installed on the bottom of the horizontal support plate.

[0015] Preferably, the structural radius of the spherical mounting groove matches the structural radius of the rotating ball head, and the depth of the spherical mounting groove is greater than the structural radius of the rotating ball head and less than the structural diameter of the rotating ball head.

[0016] Compared with the prior art, the present invention provides a positioning fixture for processing LED lamps, which has the following beneficial effects: 1. The distance between each elastic diaphragm used for clamping and the LED lamp can be adjusted individually, so that the corresponding clamping position can be adjusted independently according to the different structural shapes of the LED lamp to improve the use range of the equipment. At the same time, the part in contact with the LED lamp is an elastic diaphragm, which has a strong surface bending ability, thereby reducing the pressure of the unit contact surface on the LED lamp, so as to improve the protection ability of the LED lamp in the clamping state; 2. By setting a threaded adjustment mechanism, each No. 2 rotating shaft is rotated to drive the external threaded rod to rotate. Under the influence of the threaded structure, the threaded sleeve will move along a straight line pointing to the axis of the horizontal support plate, thereby changing the distance between each elastic diaphragm and the clamped LED lamp. Since it has a separate adjustment function, it can independently adjust the corresponding clamping position according to the different structural shapes of the LED lamp to improve the use range of the equipment; 3. By setting up a gas pressure buffer clamping mechanism, under the influence of high-pressure gas, the elastic diaphragm undergoes expansion deformation, so that the elastic diaphragm fits the outer surface of the LED lamp. The elastic diaphragm has a strong bending deformation ability, thereby increasing the contact area between the clamped part and the LED lamp, reducing the pressure within the unit clamping area, and achieving a flexible clamping and positioning effect on the LED lamp. When the gas pressure is greater than the elastic strength of the coil spring, the valve plate will move upward, and the high-pressure gas will leak out through the gap between the components, thereby preventing the LED lamp from being clamped and damaged due to excessive clamping force caused by excessive gas pressure. Of course, the elastic strength of the coil spring needs to be less than the maximum clamping pressure of the LED lamp, so as to form an effective protection capability for the LED lamp. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A perspective view of the present invention; Figure 2 It is a vertical sectional view of the present invention; Figure 3 It is a three-dimensional cross-sectional view of the present invention in the horizontal direction; Figure 4 is a three-dimensional diagram of the threaded adjustment mechanism of the present invention; Figure 5 is a three-dimensional cross-sectional view of the threaded adjustment mechanism of the present invention; Figure 6 It is a three-dimensional cross-sectional view of the air pressure buffer type clamping mechanism of the present invention; Figure 7 is a three-dimensional diagram of the valve plate in the present invention; Figure 8 It is a three-dimensional cross-sectional view of the angle-adjustable connecting mechanism of the present invention.

[0018] Among them: 1. Horizontal support plate; 2. Active cavity of component No. 1; 3. Strip slide; 4. Axle mounting hole No. 1; 5. Axle mounting groove No. 1; 6. Threaded adjustment mechanism; 61. Threaded sleeve; 62. Internal threaded hole; 63. Upper limit slide plate; 64. Lower limit slide plate; 65. Polygonal fixing groove; 66. External threaded rod; 67. Rotating shaft No. 1; 68. Rotating shaft No. 2; 69. Rotating cap; 7. Air pressure buffer clamping mechanism; 71. Longitudinal hollow column; 72. Bottom fixed protrusion; 73. Active cavity of component No. 2; 74. Gas docking channel No. 1; 75. Gas docking channel No. 2; 76. Rectangular embedding port; 77. Rectangular gas flow port; 78. Elastic diaphragm; 79. No. 1 gas flow hole; 710. No. 3 component active cavity; 711. Valve plate; 712. Annular gas sealing ring; 713. Gas flow groove; 714. Coil spring; 715. No. 2 gas flow hole; 8. Angle-adjustable connecting mechanism; 81. Hemispherical hollow shell; 82. Bottom raised column structure; 83. Bottom fixing plate; 84. Spherical mounting groove; 85. Semi-fan-shaped embedding groove; 86. Fan-shaped brake rubber bag; 87. Rotating ball head; 88. Top raised column structure; 89. Top fixing plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1 , Figure 2 and Figure 3 A positioning fixture for processing LED lamps, comprising a horizontal support plate 1, a plurality of No. 1 component active cavities 2 arranged in a ring array inside the horizontal support plate 1, two strip-shaped slide grooves 3 arranged at the top of the No. 1 component active cavity 2 and in contact with and connecting the upper and lower surfaces of the horizontal support plate 1, a No. 1 shaft body mounting groove 5 arranged at one end of the No. 1 component active cavity 2 close to the axis center line of the horizontal support plate 1, and a No. 1 shaft body mounting hole 4 arranged at the other end of the No. 1 component active cavity 2.

[0021] In order to be able to individually adjust the position of each elastic diaphragm 78, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5, it is necessary to set up a plurality of threaded adjustment mechanisms 6, inside which are arranged an externally threaded rod 66 located inside the movable cavity 2 of the No. 1 component and capable of rotating, and a threaded sleeve 61 which is sleeved on the outer periphery of the externally threaded rod 66 and capable of axial movement inside the movable cavity 2 of the No. 1 component. By rotating each No. 2 rotating shaft 68, the externally threaded rod 66 is driven to rotate. Under the influence of the threaded structure, the threaded sleeve 61 will move in a straight line pointing to the axial center line of the horizontal support plate 1, thereby changing the distance between each elastic diaphragm 78 and the clamped LED lamp. Since it has a separate adjustment function, it can autonomously adjust the corresponding clamping position according to the different structural shapes of the LED lamp to improve the use range of the equipment.

[0022] For the specific structure of the threaded adjustment mechanism 6, please refer to Figure 4 and Figure 5 , including an externally threaded rod 66 and a threaded sleeve 61 located inside the movable cavity 2 of the No. 1 component, one end of the externally threaded rod 66 is fixedly installed with a No. 1 rotating shaft 67, the shaft body of the No. 1 rotating shaft 67 is installed inside the No. 1 shaft body mounting groove 5 through a bearing, and the other end of the externally threaded rod 66 is fixedly installed with a No. 2 rotating shaft 68, the shaft body of the No. 2 rotating shaft 68 passes through the No. 1 shaft body mounting hole 4, and the No. 2 rotating shaft 68 is installed inside the No. 1 shaft body mounting hole 4 through a bearing at the shaft body that passes through the No. 1 shaft body mounting hole 4, and the No. 2 rotating shaft 68 is fixedly installed with a rotating cap 69 at one end located outside the horizontal support plate 1, and the axis center of the threaded sleeve 61 is provided with an internally threaded hole 62, and the internally threaded hole 62 of the threaded sleeve 61 is installed on the externally threaded rod through a threaded structure. The outer periphery of the rod body 66, specifically, the threaded structure includes an internal threaded structure arranged in the internal threaded hole 62 and an external threaded structure arranged on the rod body of the external threaded rod 66, and the internal threaded structure matches the external threaded structure, and the top of the threaded sleeve 61 is provided with an upper limit slide plate 63 capable of sliding along the upper surface of the horizontal support plate 1, and the bottom of the threaded sleeve 61 is provided with a lower limit slide plate 64 capable of sliding along the lower surface of the horizontal support plate 1. In order to improve the stability of the equipment during operation, it is necessary to make the structural dimensions formed by the cross-sections of the threaded sleeve 61, the upper limit slide plate 63 and the lower limit slide plate 64 match the structural dimensions formed by the cross-sections of the movable cavity 2 of the number one component and the two strip-shaped slide grooves 3, and the upper surface of the upper limit slide plate 63 is provided with a polygonal fixing groove 65 with an inward concave structure.

[0023] To achieve protective clamping and positioning of LED lamps, please refer to Figure 1 , Figure 2 , Figure 6 and Figure 7, it is necessary to set up a plurality of air pressure buffer clamping mechanisms 7, which are provided with an elastic diaphragm 78 that can move with the threaded sleeve 61 and can expand under the gas pressure, thereby performing a resistance clamping on the object, a valve plate 711 that can produce an opening and closing function for the flow state of the gas, and a coil spring 714 that can produce an elastic damping effect on the open state of the valve plate 711, and each No. 1 gas docking channel 74 and No. 2 gas docking channel 75 are respectively docked with a gas pressure system that can generate a high-pressure gas circuit, and the gas pressure system is started to allow high-pressure gas to enter the interior of each No. 2 component active cavity 73. Under the influence of the high-pressure gas, the elastic diaphragm 78 undergoes expansion deformation, thereby causing the elastic diaphragm 78 is attached to the outer surface of the LED lamp, and the elastic diaphragm 78 has a strong bending and deformation ability, thereby increasing the contact area between the clamped part and the LED lamp, reducing the pressure per unit clamping area, and realizing the flexible clamping and positioning effect of the LED lamp. When the gas pressure is greater than the elastic strength of the coil spring 714, the valve plate 711 will move upward, and the high-pressure gas will leak out through the gap between the components, thereby preventing the LED lamp from being clamped and damaged due to excessive clamping force formed by excessive gas pressure. Of course, the elastic strength of the coil spring 714 needs to be less than the maximum clamping pressure of the LED lamp, so as to form an effective protection capability for the LED lamp.

[0024] For the specific structure of the air pressure buffer type clamping mechanism 7, please refer to Figure 6 and Figure 7, including a longitudinal hollow column 71, the bottom end of the longitudinal hollow column 71 is provided with a bottom fixed protrusion 72 which is an integral structure with it and fixedly installed in the polygonal fixing groove 65, the interior of the longitudinal hollow column 71 is provided with a second component active cavity 73, the longitudinal hollow column 71 is provided with a rectangular embedding opening 76 of an inner concave structure on the side facing the axis of the horizontal support plate 1, the interior of the longitudinal hollow column 71 is provided with a rectangular gas flow opening 77 connecting the rectangular embedding opening 76 and the second component active cavity 73, the longitudinal hollow column 71 is provided with an edge-sealed embedding opening 76 located inside the rectangular embedding opening The elastic diaphragm 78 is inserted into the longitudinal hollow column 71, and the side of the longitudinal hollow column 71 is provided with a No. 1 gas docking channel 74 connecting the external space and the No. 2 component active cavity 73. The side of the longitudinal hollow column 71 is provided with a No. 2 gas docking channel 75 connecting the external space and the No. 2 component active cavity 73. The longitudinal hollow column 71 is provided with a No. 3 component active cavity 710 directly above the No. 2 component active cavity 73. The interior of the longitudinal hollow column 71 is provided with a No. 1 gas flow hole 79 connecting the top end of the No. 2 component active cavity 73 and the bottom end of the No. 3 component active cavity 710. The interior of the longitudinal hollow column 71 is provided with There is a No. 2 gas flow hole 715 connecting the top of the No. 3 component active cavity 710 and the external space. The longitudinal hollow column 71 is provided with a valve plate 711 which can move axially along the No. 3 component active cavity 710. The circumferential surface of the valve plate 711 is provided with a plurality of gas flow grooves 713 with an inner concave structure. The bottom surface of the valve plate 711 is embedded with an annular gas sealing ring 712 which can prevent gas from leaking along the structural gap. In order to prevent gas leakage, it is necessary to make the bottom of the annular gas sealing ring 712 protrude downward relative to the bottom surface of the valve plate 711. The structural radius of the inner ring of the annular gas sealing ring 712 is larger than the structural radius of the No. 1 gas flow hole 79, and the structural radius of the outer ring of the annular gas sealing ring 712 is smaller than the distance between the gas flow groove 713 and the axial center line of the valve plate 711, and the active cavity 710 of the No. 3 component is provided with a coil spring 714 at the top of the valve plate 711, and the bottom end of the coil spring 714 abuts against the upper surface of the valve plate 711, and the top end abuts against the top end of the active cavity 710 of the No. 3 component, and the initial length of the coil spring 714 is larger than the height of the active cavity 710 of the No. 3 component.

[0025] In order to achieve the multi-angle adjustment capability of the clamping position, please refer to Figure 1 , Figure 2 , Figure 3 and Figure 8, it is necessary to set up an angle-adjustable connecting mechanism 8, which is internally provided with a hemispherical hollow shell 81 that can be fixedly installed on the surface of the fixed component, a rotating ball head 87 rotatably placed inside the hemispherical hollow shell 81 and capable of driving the horizontal support plate 1 to rotate, and a fan-shaped brake rubber bag 86 that is placed in a compressed state between the hemispherical hollow shell 81 and the rotating ball head 87 and can keep the rotating ball head 87 stable when not affected by human power. The bottom fixing plate 83 is fixedly installed on the fixed surface, and then the working angle of the horizontal support plate 1 is manually adjusted. Due to the action of the fan-shaped brake rubber bag 86, the horizontal support plate 1 can be kept working at a fixed angle.

[0026] For the specific structure of the angle-adjustable connecting mechanism 8, please refer to Figure 8 , comprising a hemispherical hollow shell 81, the bottom of the hemispherical hollow shell 81 is provided with a bottom protruding column structure 82 of an integral structure therewith, the bottom end of the bottom protruding column structure 82 is provided with a bottom fixing plate 83 of an integral structure therewith, the interior of the hemispherical hollow shell 81 is provided with a spherical mounting groove 84 with an open top, the hemispherical hollow shell 81 is provided with a semi-fan-shaped embedding groove 85 on the periphery of the middle area of ​​the spherical mounting groove 84, the hemispherical hollow shell 81 is provided with a fan-shaped brake rubber bag 86 on the interior of the semi-fan-shaped embedding groove 85, the hemispherical hollow shell 81 is provided with a fan-shaped brake rubber bag 86, the hemispherical hollow A rotatable rotating ball head 87 is placed inside the spherical mounting groove 84 of the outer shell 81. In order to prevent detachment, it is necessary to match the structural radius of the spherical mounting groove 84 with the structural radius of the rotating ball head 87, and the depth of the spherical mounting groove 84 is larger than the structural radius of the rotating ball head 87 and smaller than the structural diameter of the rotating ball head 87. The top area of ​​the rotating ball head 87 is provided with a top raised column structure 88 that is an integral structure with it, and the top end of the top raised column structure 88 is provided with a top fixed plate 89 that is an integral structure with it and fixedly mounted on the bottom of the horizontal support plate 1.

[0027] The specific working principle of the present invention is to fix the bottom fixing plate 83 on the fixed surface, and then manually adjust the working angle of the horizontal support plate 1. Due to the effect of the fan-shaped brake rubber bag 86, the horizontal support plate 1 can be kept working at a fixed angle; The LED lamps are held in the central area of ​​the plurality of longitudinal hollow columns 71, and then the second rotating shafts 68 are rotated, thereby driving the external threaded rods 66 to rotate. Under the influence of the thread structure, the threaded sleeve 61 moves along a straight line pointing to the axis of the horizontal support plate 1, thereby changing the distance between each elastic diaphragm 78 and the clamped LED lamps; Finally, the air pressure system is started to allow high-pressure gas to enter the interior of each No. 2 component active cavity 73. Under the influence of the high-pressure gas, the elastic diaphragm 78 undergoes expansion deformation, so that the elastic diaphragm 78 fits the outer surface of the LED lamp. The elastic diaphragm 78 has a strong bending deformation ability, thereby increasing the contact area between the clamped part and the LED lamp, reducing the pressure within the unit clamping area, and achieving a flexible clamping and positioning effect on the LED lamp. When the gas pressure is greater than the elastic strength of the coil spring 714, the valve plate 711 will move upward, and the high-pressure gas will leak outward through the gap between the components, thereby preventing the LED lamp from being clamped and damaged due to excessive clamping force caused by excessive air pressure. Of course, the elastic strength of the coil spring 714 needs to be less than the maximum clamping pressure of the LED lamp, thereby forming an effective protection capability for the LED lamp. After the work is completed, the high-pressure gas is allowed to flow back, and the clamped LED lamp can be taken out.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A positioning fixture for processing LED lamps, comprising a horizontal support plate (1), a plurality of No. 1 component active cavities (2) arranged in a ring array inside the horizontal support plate (1), two strip-shaped slide grooves (3) arranged at the top of the No. 1 component active cavity (2) and contacting and communicating with the upper and lower surfaces of the horizontal support plate (1), a No. 1 shaft body mounting groove (5) arranged at one end of the No. 1 component active cavity (2) close to the axis center line of the horizontal support plate (1), and a No. 1 shaft body mounting hole (4) arranged at the other end of the No. 1 component active cavity (2), characterized in that: Also includes, A plurality of threaded adjustment mechanisms (6), each of which is provided with an external threaded rod (66) located inside the movable cavity (2) of the first component and capable of rotating, and a threaded sleeve (61) sleeved on the outer periphery of the external threaded rod (66) and capable of axial movement inside the movable cavity (2) of the first component; and a plurality of gas pressure buffer type clamping mechanisms (7), wherein an elastic diaphragm (78) is arranged inside the elastic diaphragm (78) which can move with the threaded sleeve (61) and can expand under gas pressure to clamp the object in a resistance manner, a valve plate (711) which can produce an opening and closing function for the flow state of the gas, and a spiral spring (714) which can produce an elastic damping effect on the open state of the valve plate (711).

2. The positioning fixture for processing LED lamps according to claim 1, characterized in that: The threaded adjustment mechanism (6) comprises an externally threaded rod (66) and a threaded sleeve (61) located inside the movable cavity (2) of the No. 1 component, a No. 1 rotating shaft (67) being fixedly mounted on one end of the externally threaded rod (66), the shaft body of the No. 1 rotating shaft (67) being mounted inside the No. 1 shaft body mounting groove (5) via a bearing, a No. 2 rotating shaft (68) being fixedly mounted on the other end of the externally threaded rod (66), the shaft body of the No. 2 rotating shaft (68) passing through the No. 1 shaft body mounting hole (4), and the No. 2 rotating shaft (68) being mounted inside the No. 1 shaft body mounting hole (4) via a bearing at the shaft body passing through the No. 1 shaft body mounting hole (4), the No. 2 rotating shaft (68) A rotating cap (69) is fixedly mounted on one end of the shaft (68) located outside the horizontal support plate (1); an internal threaded hole (62) is arranged at the axis of the threaded sleeve (61); the internal threaded hole (62) of the threaded sleeve (61) is mounted on the periphery of the rod body of the external threaded rod (66) through a threaded structure; an upper limit slide plate (63) capable of sliding along the upper surface of the horizontal support plate (1) is arranged at the top of the threaded sleeve (61); a lower limit slide plate (64) capable of sliding along the lower surface of the horizontal support plate (1) is arranged at the bottom of the threaded sleeve (61); and a polygonal fixing groove (65) with an inner concave structure is arranged on the upper surface of the upper limit slide plate (63).

3. The positioning fixture for processing LED lamps according to claim 2, characterized in that: The thread structure comprises an internal thread structure arranged in the internal thread hole (62) and an external thread structure arranged on the rod body of the external thread rod (66), and the internal thread structure matches the external thread structure.

4. The positioning fixture for processing LED lamps according to claim 2, characterized in that: The structural dimensions formed by the cross-sections of the threaded sleeve (61), the upper limit slide plate (63) and the lower limit slide plate (64) match the structural dimensions formed by the cross-sections of the active cavity (2) and the two strip-shaped slide grooves (3) of the first component.

5. The positioning fixture for processing LED lamps according to claim 2, characterized in that: The pneumatic buffer clamping mechanism (7) comprises a longitudinal hollow column (71), the bottom end of the longitudinal hollow column (71) is provided with a bottom fixing protrusion (72) which is integrally structured with the column and fixedly mounted inside the polygonal fixing groove (65), the interior of the longitudinal hollow column (71) is provided with a second component movable cavity (73), the side of the longitudinal hollow column (71) facing the axis of the horizontal support plate (1) is provided with a rectangular embedding opening (76) with an inwardly concave structure, and the interior of the longitudinal hollow column (71) is provided with a plurality of protrusions (72) which are ... A rectangular gas flow port (77) is provided which communicates with the rectangular embedding port (76) and the active cavity (73) of the second component. The longitudinal hollow column (71) is embedded with an elastic diaphragm (78) in an edge-sealed manner inside the rectangular embedding port (76). A first gas docking channel (74) which communicates with the external space and the active cavity (73) of the second component is provided on the side of the longitudinal hollow column (71). A second gas docking channel (74) which communicates with the external space and the active cavity (73) of the second component is provided on the side of the longitudinal hollow column (71). The longitudinal hollow column (71) is provided with a third component active cavity (710) located directly above the second component active cavity (73), the interior of the longitudinal hollow column (71) is provided with a first gas flow hole (79) connecting the top end of the second component active cavity (73) and the bottom end of the third component active cavity (710), the interior of the longitudinal hollow column (71) is provided with a second gas flow hole (715) connecting the top end of the third component active cavity (710) and the external space, and the longitudinal hollow column (71) is provided with a second gas flow hole (715) connecting the top end of the third component active cavity (710) and the external space. 71) A valve plate (711) capable of axially moving along the active chamber (710) of the third component is arranged inside the active chamber (710) of the third component, a plurality of gas flow grooves (713) with an inwardly concave structure are arranged on the circumferential surface of the valve plate (711), an annular gas sealing ring (712) capable of preventing gas from leaking along the structural gap is embedded in the bottom surface of the valve plate (711), and a coil spring (714) is arranged on the top of the valve plate (711) in the active chamber (710) of the third component.

6. The positioning fixture for processing LED lamps according to claim 5, characterized in that: The bottom of the annular gas sealing ring (712) protrudes downward relative to the bottom surface of the valve plate (711), the structural radius of the inner ring of the annular gas sealing ring (712) is greater than the structural radius of the No. 1 gas flow hole (79), and the structural radius of the outer ring of the annular gas sealing ring (712) is less than the distance between the gas flow groove (713) and the axial center line of the valve plate (711).

7. The positioning fixture for processing LED lamps according to claim 5, characterized in that: The bottom end of the coil spring (714) abuts against the upper surface of the valve plate (711), and the top end abuts against the top end of the movable chamber (710) of the third component, and the initial length of the coil spring (714) is greater than the height of the movable chamber (710) of the third component.

8. The positioning fixture for processing LED lamps according to claim 1, characterized in that: The invention also comprises an angle-adjustable connecting mechanism (8), the interior of which is provided with a hemispherical hollow shell (81) that can be fixedly mounted on the surface of a fixed component, a rotating ball head (87) that is rotatably placed inside the hemispherical hollow shell (81) and can drive the horizontal support plate (1) to rotate, and a fan-shaped braking rubber bag (86) that is placed in a compressed state between the hemispherical hollow shell (81) and the rotating ball head (87) and can keep the rotating ball head (87) stable when not affected by human power.

9. The positioning fixture for processing LED lamps according to claim 8, characterized in that: The angle-adjustable connection mechanism (8) comprises a hemispherical hollow shell (81), a bottom protruding column structure (82) integrally formed with the hemispherical hollow shell (81) being provided at the bottom thereof, a bottom fixing plate (83) integrally formed with the hemispherical hollow shell (82) being provided at the bottom end thereof, a spherical mounting groove (84) with an open top being provided inside the hemispherical hollow shell (81), and a semi-fan-shaped embedding groove (84) being provided on the periphery of a middle region of the hemispherical hollow shell (81) being provided. 5), the hemispherical hollow shell (81) is provided with a fan-shaped brake rubber bag (86) inside the semi-fan-shaped embedding groove (85), the hemispherical hollow shell (81) is provided with a rotatable rotating ball head (87) inside the spherical mounting groove (84), the top area of ​​the rotating ball head (87) is provided with a top protruding column structure (88) which is an integral structure with the rotating ball head (87), and the top of the top protruding column structure (88) is provided with a top fixing plate (89) which is an integral structure with the rotating ball head (87) and is fixedly mounted on the bottom of the horizontal support plate (1).

10. The positioning fixture for processing LED lamps according to claim 9, characterized in that: The structural radius of the spherical mounting groove (84) matches the structural radius of the rotating ball head (87), and the depth of the spherical mounting groove (84) is greater than the structural radius of the rotating ball head (87) and less than the structural diameter of the rotating ball head (87).

Citation Information

Patent Citations

  • Positioning clamp for LED lamp machining

    CN220073918U

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    CN113339394A

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    CN113477961A

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