High-pressure double-diaphragm plate frame drying all-in-one machine
By using alternately arranged diaphragm assembly and slab frame assembly in the high-pressure double diaphragm plate and frame drying machine, combined with circulating heating and pulling mechanism, the equipment lag caused by mud cake adhesion is solved, and efficient sludge treatment is achieved and automatic drops reduce production costs.
Patent Information
- Application Number
- CN202411427111.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2024-12-17
AI Technical Summary
When the existing high-pressure double diaphragm low-temperature drying machine treats sludge, the mud cakes are easily adhered after they are formed, resulting in equipment lag, reducing processing efficiency and increasing production costs.
A high-pressure double diaphragm plate and frame drying machine is designed, using a support frame, pressing mechanism, diaphragm assembly and board frame assembly alternately arranged, and the pressing mechanism is extruded and cleaned assemblies, and the clay cake is reduced by circulating heating assemblies. The moisture content and the automatic drop of the mud cake is achieved through the pulling mechanism.
It effectively avoids the phenomenon of mud cake adhesion, improves the continuous working capacity of the equipment and the efficiency of sludge treatment, and reduces production costs.
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Figure CN119143354A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sludge treatment, and in particular to a high-pressure double-diaphragm plate-frame drying integrated machine. Background Art
[0002] In the social production process, many types of sludge are produced, such as municipal sludge, catering wastewater and oilfield sludge. With the development of society, people pay more and more attention to the treatment of sludge. Nowadays, there are scientific treatment methods. Generally, sewage is passed into a storage tank, then stirred with drugs, and then processed through feed filtration, high-pressure double-diaphragm pressing and filtration dehydration, and low-temperature vacuum dehumidification and drying. The moisture in the filter cake is fully removed, and the sludge is deeply reduced and harmlessly treated, thereby achieving the effect of solid-liquid separation of sludge in the suspension, minimizing the moisture in the sludge, and forming a mud cake.
[0003] In the existing patent 202223102179.0, an integrated machine with a high-pressure double-diaphragm low-temperature drying function is disclosed, including a main frame, a cylinder seat is fixedly installed on one side of the top of the main frame, a thrust plate is fixedly installed on the other side of the top of the main frame, a filter plate pressing cylinder is fixedly installed in the middle of the cylinder seat, and ninety-nine double-diaphragm filter press plate mechanisms are installed inside the main frame, and the ninety-nine double-diaphragm filter press plate mechanisms are evenly divided into three groups. The utility model replaces the traditional filter cake filtration by arranging a double-diaphragm filter press plate mechanism. The sludge is filtered through the double-diaphragm filter plate and the filter cloth, thereby shortening the sludge filtration time. After the filtration is completed, the water content of the material is low, thereby reducing the subsequent drying cost; when the filter press is cleaned, the filter cloth lifting and driving cylinder is pushed from the bottom of the track to adjust the height of the filter cloth on the double-diaphragm filter press plate mechanism. During the up and down movement of the filter cloth, the high-pressure nozzle pipe sprays cleaning water to clean the filter cloth, saving time and effort.
[0004] In the above structure, the mud cake can be dried, but since the equipment needs to filter the mud cake during operation, a force will be applied to the mud cake. After the mud cake is formed, part of the mud cake will adhere without being acted upon by external force, making it difficult for the mud cake to automatically fall off the equipment, which can cause equipment jamming. For example, if the equipment is shut down to operate and the mud cake is shoveled off with tools, it will be difficult for the equipment to work continuously, reducing the equipment's efficiency in treating sludge, which is not conducive to the equipment's automatic treatment of mud cake, reducing work efficiency, and increasing the company's production costs.
[0005] Therefore, how to provide a high-pressure double-diaphragm plate-frame drying all-in-one machine is a problem that technical personnel in this field urgently need to solve. Summary of the invention
[0006] One object of the present invention is to provide a high-pressure double-diaphragm plate-frame drying integrated machine. The high-pressure double-diaphragm plate-frame drying integrated machine of the present invention comprises a support frame, a pressing mechanism is arranged on the support frame, a diaphragm assembly and a plate-frame assembly are arranged on the support frame, the diaphragm assembly and the plate-frame assembly are arranged alternately, and a accommodating space for accommodating mud cakes is formed between the diaphragm assembly and the plate-frame assembly, the pressing mechanism is used to squeeze the diaphragm assembly and the plate-frame assembly, and a pulling mechanism for pulling the diaphragm assembly and the plate-frame assembly is arranged on the support frame;
[0007] The pressing mechanism is provided with a cleaning component connected with the accommodating space, the cleaning component is used to clean the mud cake, the support frame is provided with a circulating heating component connected with the diaphragm component and the cleaning component, the circulating heating component heats the mud cake to dry the mud cake;
[0008] The pulling mechanism is provided with a transmission assembly, and the transmission assembly is provided with a pushing assembly, and the pushing assembly is located inside the diaphragm assembly and the plate frame assembly. When the pulling mechanism moves, the diaphragm assembly is separated from the plate frame assembly, and the pushing assembly pushes the mud cake in the accommodating space to fall;
[0009] The pressing mechanism is provided with a feeding pipe for introducing sludge, and the feeding pipe is communicated with each accommodating space.
[0010] Preferably, the pressing mechanism includes a hydraulic push rod installed on the support frame, a pressing plate is slidably arranged on the support frame, the pressing plate is arranged on the output end of the hydraulic push rod, a resistance plate is arranged at the end of the support frame, and the diaphragm assembly and the plate frame assembly are located between the pressing plate and the resistance plate.
[0011] Preferably, the diaphragm assembly includes a frame body 1 slidably arranged on the support frame, the interior of the frame body 1 is hollow, rubber diaphragms are installed on both sides of the frame body 1, the two rubber diaphragms are connected by a pipe 1 so that the internal space of the frame body 1 is closed, the pipe 1 connects the accommodating spaces on both sides of the frame body 1, and filter cloths are clamped on both sides of the frame body 1, and the filter cloths are tightly attached to the surfaces of the rubber diaphragms.
[0012] Preferably, the plate and frame assembly includes a frame body 2 which is slidably arranged on the support frame, and a pipe 2 which is adapted to the pipe 1 is arranged on the frame body 2, and the pipe 2 connects the accommodating spaces on both sides of the frame body 2, and filter cloths are clamped on both sides of the frame body 2, and the filter cloths are tightly attached to the surface of the frame body 2, and the frame body 1 accommodates the mud cake when the frame body 1 is in contact with the frame body 2.
[0013] Preferably, the pulling mechanism includes a support block arranged on the frame one, the frame two and the pressing plate, the support block is provided with a slider penetrating the support frame, the support frame is installed with a running vehicle body, the running vehicle body is provided with an elastic hook piece, and the elastic hook piece is used to pull the support block to move along the support frame.
[0014] Preferably, the cleaning assembly includes a water tank arranged on the pressure plate, a water supply pipe is arranged on the water tank, a booster pump 1 connected to the water tank is installed on the water tank, a hose 1 is connected to the output end of the booster pump 1, a water distribution pipe connected to the hose 1 is arranged on the frame 2, a plurality of water outlets are arranged on the water distribution pipe, and the water outlets are connected to the accommodating spaces on both sides of the frame 2.
[0015] Preferably, the cleaning component also includes a drain pipe arranged on the frame body 2, and the frame body 2 is provided with a plurality of drain heads connected to the drain pipe, the drain heads are connected to the accommodating spaces on both sides of the frame body 2, and the drain pipe is connected with a hose 2 for drainage, and the hose 2 discharges water out of the equipment.
[0016] Preferably, the circulating heating component includes a booster pump 2 and a booster pump 3 installed on the water tank, the input end of the booster pump 2 is connected to the water tank, the output end of the booster pump 2 is provided with an output pipe, the output pipe is provided with a circulation box, the circulation box is connected with a hose 3, a heat exchanger is provided on the support frame, the hose 3 passes through the heat exchanger and exchanges heat with the heat exchanger, the hose 3 is provided with a circulation pipe connected to the inside of the frame 1, the output end of the booster pump 3 is connected to the water tank, and the input end of the booster pump 3 is connected to the circulation box.
[0017] Preferably, the transmission assembly includes a support plate arranged on the support frame, a cylinder 1 is arranged on the support plate, a piston 1 is arranged in the cylinder 1, a pull rod is arranged on the piston 1, the pull rod passes through the cylinder 1, and a connecting plate connected to the pull rod is arranged on the support block.
[0018] Preferably, the pushing assembly includes a conduit arranged on the cylinder one, and a T-shaped cylinder two is arranged on the frame one and the frame two, and pistons two are arranged at both ends of the cylinder two, and a pushing rod is arranged on the piston two, and the pushing rod passes through the cylinder two, and a pushing plate is arranged on the pushing rod, wherein when the pushing plate is located inside the frame one, the pushing plate is located between the two rubber diaphragms, and a plurality of through holes are opened on the pushing plate; when the pushing plate is located outside the frame two, the pushing plate is tightly fitted on the surface of the frame two, and the pushing rod passes through the frame two.
[0019] The beneficial effects of the present invention are as follows:
[0020] When the present invention processes sludge, the pressing mechanism is started, and the pressing mechanism is used to push the diaphragm assembly and the plate-frame assembly to move until the diaphragm assembly and the plate-frame assembly are in close contact to form a seal, and the diaphragm assembly and the plate-frame assembly are alternately arranged, and the sludge is passed into the feed pipe by means of equipment, and under the action of pressure, the sludge fills the containing space of the diaphragm assembly and the plate-frame assembly to form a mud cake with high water content, and the mud cake is cleaned, and the mud cake in each containing space is cleaned by the cleaning assembly, and then the water is discharged, and hot water is passed into the diaphragm assembly by means of a circulating heating assembly, so as to force the diaphragm assembly to expand, thereby squeezing and compressing the mud cake in the containing space, and forcing the water to be discharged. Due to the introduction of hot water, the temperature of the mud cake in the containing space is increased, and the hot water is continuously circulated and input, forcing the containing space to continuously generate water vapor and continuously discharge it, until the moisture in the mud cake is dried to a reasonable content; when the moisture content of the mud cake drops to an ideal level, the mud cake needs to be cleaned. To unload, the pressing mechanism is retracted, forcing the pressure between the diaphragm assembly and the plate and frame assembly to disappear, and the pulling mechanism is used to pull the diaphragm assembly and the plate and frame assembly in sequence. When pulling, the transmission assembly is forced to move, and the transmission assembly drives the pushing assembly to move, and the pushing assembly pushes the mud cake on the diaphragm assembly and the plate and frame assembly, forcing the mud cake to loosen and fall smoothly. In summary, the high-pressure double-diaphragm plate and frame drying all-in-one machine of the present application circulates and heats the mud cake to dry it, thereby reducing the moisture content of the mud cake. When unloading the mud cake, the diaphragm assembly and the plate and frame assembly are pulled in sequence, forcing the mud cake to loosen and separate from the diaphragm assembly and the plate and frame assembly, so that when the diaphragm assembly is separated from the plate and frame assembly, the mud cake falls smoothly, avoiding the phenomenon of mud cake adhesion caused by extrusion, forcing the mud cake to fall off automatically, reducing the jamming of the equipment, making the equipment work continuously, improving the equipment's sludge treatment efficiency, and facilitating the automatic processing of mud cake separation by the equipment, improving drying efficiency, and reducing the production cost of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0022] Figure 1 It is a three-dimensional structure entity diagram of the present invention;
[0023] Figure 2 A structural entity diagram of the alternating diaphragm assembly and plate-frame assembly of the present invention;
[0024] Figure 3 For the present invention Figure 2 Exploded diagram of
[0025] Figure 4 It is a structural entity diagram of the cleaning component of the present invention;
[0026] Figure 5 It is a structural entity diagram of the circulation heating assembly of the present invention;
[0027] Figure 6 A partial structural entity diagram of the cleaning assembly of the present invention;
[0028] Figure 7 It is a structural entity diagram of the pulling mechanism of the present invention;
[0029] Figure 8 A three-dimensional half-section view of the push assembly of the present invention;
[0030] Fig. 9 For the present invention Figure 8 The structural entity diagram at A in the middle;
[0031] Fig.10 It is a structural entity diagram of the transmission assembly of the present invention.
[0032] In the figure: 1. support frame; 2. pressing mechanism; 201. hydraulic push rod; 202. pressing plate; 203. contact plate; 3. diaphragm assembly; 301. frame body 1; 302. rubber diaphragm; 303. pipeline 1; 304. filter cloth; 4. plate and frame assembly; 401. frame body 2; 402. pipeline 2; 5. pulling mechanism; 501. support block; 502. slider; 503. running vehicle body; 504. elastic hook; 6. cleaning assembly; 601. water tank; 602. water supply pipe; 603. booster pump 1; 604. hose 1; 605. water distribution pipe; 606. water outlet; 607, drain pipe; 608, drain head; 609, hose 2; 7, circulation heating assembly; 701, booster pump 2; 702, booster pump 3; 703, output pipe; 704, circulation box; 705, hose 3; 706, heat exchanger; 707, circulation pipe; 8, transmission assembly; 801, support plate; 802, cylinder 1; 803, piston 1; 804, pull rod; 805, connecting plate; 9, push assembly; 901, conduit; 902, cylinder 2; 903, piston 2; 904, push rod; 905, push plate; 906, through hole; 10, feed pipe. DETAILED DESCRIPTION
[0033] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0034] Embodiment 1:
[0035] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 As shown, the high-pressure double-diaphragm plate-frame drying machine of the present invention comprises a support frame 1, a pressing mechanism 2 is arranged on the support frame 1, a diaphragm assembly 3 and a plate-frame assembly 4 are arranged on the support frame 1, the diaphragm assembly 3 and the plate-frame assembly 4 are arranged alternately, and an accommodating space for accommodating mud cakes is formed between the diaphragm assembly 3 and the plate-frame assembly 4, the pressing mechanism 2 is used to squeeze the diaphragm assembly 3 and the plate-frame assembly 4, and a pulling mechanism 5 for pulling the diaphragm assembly 3 and the plate-frame assembly 4 is arranged on the support frame 1;
[0036] A cleaning assembly 6 connected to the accommodating space is provided on the pressing mechanism 2, and the cleaning assembly 6 is used to clean the mud cake. A circulating heating assembly 7 connected to the diaphragm assembly 3 and the cleaning assembly 6 is provided on the support frame 1, and the circulating heating assembly 7 heats the mud cake to dry the mud cake;
[0037] The pulling mechanism 5 is provided with a transmission assembly 8, and the transmission assembly 8 is provided with a pushing assembly 9, which is located inside the diaphragm assembly 3 and the plate frame assembly 4. When the pulling mechanism 5 moves, the diaphragm assembly 3 and the plate frame assembly 4 are separated, and the pushing assembly 9 pushes the mud cake in the accommodating space to fall;
[0038] A feeding pipe 10 for introducing sludge is arranged on the pressing mechanism 2, and the feeding pipe 10 is communicated with each accommodating space.
[0039] Working principle: When treating sludge, start the pressing mechanism 2, and use the pressing mechanism 2 to push the diaphragm assembly 3 and the plate-frame assembly 4 to move until the diaphragm assembly 3 and the plate-frame assembly 4 are in close contact to form a seal, and the diaphragm assembly 3 and the plate-frame assembly 4 are arranged alternately, and the sludge is passed into the feed pipe 10 by the equipment. Under the action of pressure, the sludge fills the accommodating space of the diaphragm assembly 3 and the plate-frame assembly 4 to form a mud cake with high water content, and the mud cake is cleaned. The mud cake in each accommodating space is cleaned by the cleaning assembly 6, and then the water is discharged. The circulating heating assembly 7 is used to pass hot water into the diaphragm assembly 3, forcing the diaphragm assembly 3 to expand, thereby squeezing and compressing the mud cake in the accommodating space, forcing the water to be discharged. Due to the introduction of hot water, the temperature of the mud cake in the accommodating space increases, and the hot water is continuously circulated and input, forcing the accommodating space to continuously generate water vapor and continuously discharge it until the moisture in the mud cake is dried to a reasonable content; when the moisture content of the mud cake drops to an ideal level, the mud cake needs to be cleaned. To unload, the pressing mechanism 2 is retracted, forcing the pressure between the diaphragm assembly 3 and the plate-frame assembly 4 to disappear, and the pulling mechanism 5 is used to pull the diaphragm assembly 3 and the plate-frame assembly 4 in sequence. When pulling, the transmission assembly 8 is forced to act, and the transmission assembly 8 drives the pushing assembly 9 to act, and the pushing assembly 9 pushes the mud cakes on the diaphragm assembly 3 and the plate-frame assembly 4, forcing the mud cakes to loosen and fall smoothly. In summary, the high-pressure double-diaphragm plate-frame drying integrated machine of the present application cyclically heats the mud cake to dry it, thereby reducing the moisture content of the mud cake. When unloading the mud cake, the diaphragm assembly 3 and the plate-frame assembly 4 are pulled in sequence, forcing the mud cake to loosen and separate from the diaphragm assembly 3 and the plate-frame assembly 4, so that when the diaphragm assembly 3 and the plate-frame assembly 4 are separated, the mud cake falls smoothly, avoiding the phenomenon of mud cake adhesion caused by extrusion, forcing the mud cake to fall off automatically, reducing the jamming phenomenon of the equipment, making the equipment work continuously, improving the equipment's sludge treatment efficiency, and facilitating the automatic processing of mud cake separation by the equipment, improving the drying efficiency, and reducing the production cost of the enterprise.
[0040] Embodiment 2:
[0041] like Figure 1 As shown, in the high-pressure double-diaphragm plate-frame drying machine of the present invention, the pressing mechanism 2 includes a hydraulic push rod 201 installed on a support frame 1, a pressing plate 202 is slidably arranged on the support frame 1, the pressing plate 202 is arranged on the output end of the hydraulic push rod 201, a resistance plate 203 is arranged at the end of the support frame 1, and the diaphragm assembly 3 and the plate-frame assembly 4 are located between the pressing plate 202 and the resistance plate 203.
[0042] like Figure 1 , Figure 2 and Figure 3As shown, the high-pressure double-diaphragm plate-frame drying machine of the present invention, the diaphragm assembly 3 includes a frame 301 slidably arranged on a support frame 1, the interior of the frame 301 is hollow, rubber diaphragms 302 are installed on both sides of the frame 301, the two rubber diaphragms 302 are connected by a pipe 303 to close the internal space of the frame 301, the pipe 303 connects the accommodating spaces on both sides of the frame 301, filter cloths 304 are clamped on both sides of the frame 301, the filter cloths 304 are tightly attached to the surface of the rubber diaphragm 302, and the pipe 303 penetrates the filter cloth 304.
[0043] like Figure 1 , Figure 2 and Figure 3 As shown, the high-pressure double-diaphragm plate and frame drying machine of the present invention, the plate and frame assembly 4 includes a frame body 401 slidably arranged on the support frame 1, and a pipe 402 adapted to the pipe 303 is arranged on the frame body 401, and the pipe 402 connects the accommodating spaces on both sides of the frame body 401, and filter cloth 304 is clamped on both sides of the frame body 401, and the pipe 402 penetrates the filter cloth 304, and the filter cloth 304 is tightly attached to the surface of the frame body 401, and the mud cake is accommodated when the frame body 1 301 and the frame body 2 401 are attached, and when the filter cloth 304 is installed, the head of the filter cloth 304 is clamped on the frame body 1 301 or the frame body 2 401, and the filter cloth 304 is clamped by the pressure between the frame body 1 301 and the frame body 2 401.
[0044] like Figure 1 , Figure 2 and Figure 7 As shown, in the high-pressure double-diaphragm plate and frame drying machine of the present invention, the pulling mechanism 5 includes a support block 501 arranged on the frame 1 301, the frame 2 401 and the pressing plate 202, the support block 501 is provided with a slider 502 penetrating the support frame 1, the support frame 1 is installed with a running vehicle body 503, the running vehicle body 503 is provided with an elastic hook piece 504, and the elastic hook piece 504 is used to pull the support block 501 to move along the support frame 1.
[0045] like Figure 1 , Figure 4 and Figure 6 As shown, the high-pressure double-diaphragm plate and frame drying machine of the present invention, the cleaning component 6 includes a water tank 601 arranged on the pressure plate 202, a water supply pipe 602 is arranged on the water tank 601, a booster pump 603 connected to the water tank 601 is installed on the water tank 601, the output end of the booster pump 603 is connected to a hose 604, a water distribution pipe 605 connected to the hose 604 is arranged on the frame 401, a plurality of water outlets 606 are arranged on the water distribution pipe 605, and the water outlets 606 are connected to the accommodating spaces on both sides of the frame 401.
[0046] like Figure 1 , Figure 4 and Figure 6 As shown, the high-pressure double-diaphragm plate and frame drying machine of the present invention, the cleaning component 6 also includes a drain pipe 607 arranged on the frame body 401, and a plurality of drain heads 608 connected to the drain pipe 607 are arranged on the frame body 401. The drain heads 608 are connected to the accommodating spaces on both sides of the frame body 401, and the drain pipe 607 is connected to a hose 2 609 for drainage, and the hose 2 609 discharges water out of the equipment.
[0047] like Figure 1 and Figure 5 As shown, the high-pressure double-diaphragm plate and frame drying machine of the present invention, the circulating heating component 7 includes a booster pump 2 701 and a booster pump 3 702 installed on a water tank 601, the input end of the booster pump 2 701 is connected to the water tank 601, the output end of the booster pump 2 701 is provided with an output pipe 703, the output pipe 703 is provided with a circulation box 704, the circulation box 704 is connected with a hose 3 705, a heat exchanger 706 is provided on the support frame 1, the hose 3 705 passes through the heat exchanger 706 and exchanges heat with the heat exchanger 706, the hose 3 705 is provided with a circulation pipe 707 connected to the inside of the frame 1 301, the output end of the booster pump 3 702 is connected to the water tank 601, and the input end of the booster pump 3 702 is connected to the circulation box 704.
[0048] like Figure 1 , Figure 8 and Fig.10 As shown, the high-pressure double-diaphragm plate and frame drying machine of the present invention, the transmission assembly 8 includes a support plate 801 arranged on the support frame 1, a cylinder 802 is arranged on the support plate 801, a piston 803 is arranged in the cylinder 802, a pull rod 804 is arranged on the piston 803, the pull rod 804 passes through the cylinder 802, and a connecting plate 805 connected to the pull rod 804 is arranged on the support block 501.
[0049] like Figure 1 , Figure 8 and Fig. 9 As shown, in the high-pressure double-diaphragm plate-frame drying machine of the present invention, the pushing component 9 includes a conduit 901 arranged on the cylinder 1 802, and the frame 1 301 and the frame 2 401 are both provided with a T-shaped cylinder 2 902, and pistons 2 903 are provided at both ends of the cylinder 2 902, and a pushing rod 904 is provided on the piston 2 903, and the pushing rod 904 passes through the cylinder 2 902, and a pushing plate 905 is provided on the pushing rod 904, wherein, when the pushing plate 905 is located inside the frame 1 301, the pushing plate 905 is located between the two rubber diaphragms 302, and a plurality of through holes 906 are opened on the pushing plate 905; when the pushing plate 905 is located outside the frame 2 401, the pushing plate 905 is tightly fitted on the surface of the frame 2 401, and the pushing rod 904 passes through the frame 2 401.
[0050] Working principle: When the sludge is processed, the hydraulic push rod 201 is started, and the output end of the hydraulic push rod 201 drives the pressing plate 202 to move, and under the action of the support block 501 and the slider 502, the frame 1 301 and the frame 2 401 are forced to squeeze each other until the frame 1 301 and the frame 2 401 form a seal;
[0051] The device is connected with the feed pipe 10 so that the sludge is continuously introduced into the feed pipe 10, and the sludge is introduced into each accommodation space through the feed pipe 10. When the sludge passes through the frame 1 301, the sludge passes through the pipe 1 303. When the sludge passes through the frame 2 401, the sludge passes through the pipe 2 402, so that each accommodation space is continuously filled with sludge until each accommodation space is full of sludge; the filter cloth 304 filters the sludge, and the wastewater enters the drainage head 608. The wastewater of the drainage head 608 is continuously introduced into the drainage pipe 607, and the wastewater is discharged out of the device through the hose 2 609. At this time, the moisture content of the mud cake is relatively high;
[0052] Before squeezing the mud cake, the mud cake is cleaned, the water supply pipe 602 is connected to the water source, the booster pump 1 603 is started, and the water in the water tank 601 is introduced to the water distribution pipe 605 through the action of the hose 1 604, and the water is introduced into the water outlet head 606 through the water distribution pipe 605. Since the water outlet head 606 is connected with the accommodating space, the water is forced to wash the mud cake in the accommodating space through the water outlet head 606, thereby improving the quality of the mud cake; when discharging wastewater, the wastewater enters the drain pipe 607 through the drain head 608, and the wastewater is discharged out of the equipment through the hose 2 609, thereby achieving the effect of discharging wastewater;
[0053] When the mud cake is extruded and heated, the booster pump 2 701 is started, forcing the booster pump 2 701 to guide the water in the water tank 601 into the output pipe 703, and then into the hose 3 705 through the circulation box 704. The water temperature is increased by the heat exchange of the heat exchanger 706, and the hot water is guided into the circulation pipe 707. Since the circulation pipe 707 is connected to the inside of the frame 1 301, the hot water is forced to enter the frame 1 301. The amount of hot water in each frame 1 301 increases, forcing the hot water to squeeze the rubber diaphragm 302, causing the rubber diaphragm 302 to expand, thereby squeezing the mud cake, causing the water in the mud cake to enter. The temperature of the mud cake increases, and the water in the mud cake generates water vapor. The waste water and water vapor are discharged from the equipment through the hose 2 609, the drain head 608 and the drain pipe 607, so that the water content of the mud cake gradually decreases. When the hot water is replaced, the booster pump 2 701 is stopped, and the booster pump 3 702 is started. The booster pump 3 702 guides the hot water in the frame 1 301 into the water tank 601 through the circulation pipe 707, the hose 3 705 and the circulation box 704. The booster pump 2 701 is started again, and the booster pump 3 702 is stopped, so that the circulation of hot water can be realized.
[0054] When the moisture content of the mud cake is reduced to an ideal level, the mud cake needs to be unloaded, and the hydraulic push rod 201 is started in the reverse direction. The output end of the hydraulic push rod 201 drives the pressing plate 202 to move backward. Under the action of the support block 501 and the slider 502, the pressure between the frame 1 301 and the frame 2 401 disappears.
[0055] The moving vehicle body is started, and the moving vehicle body moves to a reasonable position, and the elastic hook piece 504 moves with it. When the elastic hook piece 504 moves to the support block 501, the elastic hook piece 504 is compressed under the action of pressure resistance until the elastic hook piece 504 moves from one end of the support block 501 to the other end of the support block 501, and the elastic hook piece 504 is restored. At this time, the moving vehicle body moves in the opposite direction. Since there is no pressure between the frame 1 301 and the frame 2 401, the elastic hook piece 504 drives the support block 501 to move and separate from the frame 1 301 or the frame 2 401, so that the mud cake falls off freely.
[0056] When the moving body drives the frame 1 301 to move, the frame 1 301 drives the pulling rod 804 and the connecting plate 805 to move synchronously, so that the pulling rod 804 pushes the piston 1 803 to move, and the piston 1 803 squeezes the gas in the cylinder 1 802, so that the gas enters the cylinder 2 902 in the next frame 2 401 through the conduit 901, and the gas volume in the cylinder 2 902 decreases and the pressure increases, forcing the gas to drive the piston 2 903 to move, so that the piston 2 903 drives the push rod 904 to move, and the push rod 904 drives the push plate 905 to move, so that the push plate 905 pushes out the mud cake, so that the mud cake leaves the frame 2 401; similarly, when the moving body drives the frame 2 401 to move, the frame 2 401 drives the pulling rod 804 and the connecting plate 805 to move synchronously, so that the pulling rod 804 drives the piston 1 803 to move, The piston 1 803 squeezes the gas in the cylinder 1 802, so that the gas enters the cylinder 2 902 in the next frame 1 301 through the conduit 901. The volume of the gas in the cylinder 2 902 decreases and the pressure increases, forcing the gas to drive the piston 2 903 to move, so that the piston 2 903 drives the push rod 904 to move, and the push rod 904 drives the push plate 905 to move, so that the push plate 905 drives the rubber diaphragm 302 to move, so that the rubber diaphragm 302 pushes out the mud cake, so that the mud cake is separated from the frame 1 301, so that the frame 1 301 and the frame 2 401 alternately push out the mud cake, so that the frame 1 301 moves, exposing the frame 2 401, so that the frame 2 401 pushes out the mud cake, making it difficult for the mud cake to adhere, and according to the above steps, the mud cake between the frame 1 301 and the frame 2 401 is separated in sequence and falls off smoothly;
[0057] The setting of the pressing mechanism 2 provides a pressing power, so that the frame 1 301 and the frame 2 401 move along the support frame 1, so as to press the frame 1 301 and the frame 2 401 tightly, so that the frame 1 301 and the frame 2 401 form a seal, and when retreating, the frame 1 301 and the frame 2 401 are separated, so that the mud cake falls off from the accommodating space; the setting of the diaphragm assembly 3 and the plate-frame assembly 4 forms a filter chamber, so that the mud cake is filtered between the frame 1 301 and the frame 2 401, so that the moisture of the mud cake is reduced, and the rubber diaphragm 302 can expand, so that the rubber diaphragm 30 2 squeezes the mud cake to further reduce the moisture content, and the filter cloth 304 can filter out the moisture so that the mud cake cannot pass through. The alternating arrangement of the frame 1 301 and the frame 2 401 forms a filter press device, and the diaphragm assembly 3 and the plate-frame assembly 4 cooperate with each other; the setting of the pulling mechanism 5 can drive the frame 1 301 and the frame 2 401 to move without pressure, so that the frame 1 301 and the frame 2 401 are pulled in turn, thereby exposing the mud cake between the frame 1 301 and the frame 2 401; the setting of the cleaning assembly 6 can clean the mud cake to achieve mud cake cleaning The cleaning effect can clean the harmful substances in the mud cake, make the mud cake more stable, reduce the content of pollutants in the mud cake, improve the quality of the mud cake, and discharge the waste water out of the equipment; the setting of the circulating heating component 7 can heat the water and pass it into the frame 301, so that the rubber diaphragm 302 expands, thereby squeezing the water in the mud cake, and the hot water transfers the temperature to the mud cake, so that the water in the mud cake evaporates, and the hot water in the frame 301 can be replaced to achieve the effect of circulating hot water replenishment; the setting of the transmission component 8 can obtain the force of the moving vehicle body, so that the transmission component 8 can be replaced by the hot water in the frame 301. The moving component 8 performs reasonable actions, thereby transmitting the force to the pushing component 9. When the frame 1 301 and the frame 2 401 are separated in cooperation with the pushing component 9, the mud cake can fall off, reducing the phenomenon of mud cake adhesion; the setting of the pushing component 9 can push out the mud cake in the accommodating space at the frame 1 301 and the frame 2 401, so that the mud cake falls off smoothly, avoids the phenomenon of mud cake adhesion caused by squeezing, forces the mud cake to fall off automatically, reduces the jamming of the equipment, makes the equipment work continuously, improves the equipment's efficiency in treating sludge, and is conducive to the equipment's automatic treatment of mud cake separation.
[0058] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. High-pressure double-diaphragm plate-frame drying machine, characterized in that: The invention comprises a support frame (1), wherein a pressing mechanism (2) is arranged on the support frame (1), a diaphragm assembly (3) and a plate frame assembly (4) are arranged on the support frame (1), the diaphragm assembly (3) and the plate frame assembly (4) are arranged alternately, a storage space for accommodating mud cakes is formed between the diaphragm assembly (3) and the plate frame assembly (4), the pressing mechanism (2) is used to squeeze the diaphragm assembly (3) and the plate frame assembly (4), and a pulling mechanism (5) is arranged on the support frame (1) for pulling the diaphragm assembly (3) and the plate frame assembly (4); The pressing mechanism (2) is provided with a cleaning component (6) which is in communication with the accommodating space, and the cleaning component (6) is used to clean the mud cake; the support frame (1) is provided with a circulating heating component (7) which is in communication with the diaphragm component (3) and the cleaning component (6), and the circulating heating component (7) heats the mud cake to dry it; The pulling mechanism (5) is provided with a transmission assembly (8), and the transmission assembly (8) is provided with a pushing assembly (9), and the pushing assembly (9) is located inside the diaphragm assembly (3) and the plate frame assembly (4). When the pulling mechanism (5) moves, the diaphragm assembly (3) and the plate frame assembly (4) are separated, and the pushing assembly (9) pushes the mud cake in the accommodating space to fall; The pressing mechanism (2) is provided with a feeding pipe (10) for introducing sludge, and the feeding pipe (10) is connected to each accommodating space.
2. The high-pressure double-diaphragm plate-frame drying machine according to claim 1 is characterized in that: The pressing mechanism (2) comprises a hydraulic push rod (201) mounted on the support frame (1); a pressing plate (202) is slidably arranged on the support frame (1); the pressing plate (202) is arranged on the output end of the hydraulic push rod (201); a resistance plate (203) is arranged at the end of the support frame (1); and the diaphragm assembly (3) and the plate frame assembly (4) are located between the pressing plate (202) and the resistance plate (203).
3. The high-pressure double-diaphragm plate-frame drying machine according to claim 2 is characterized in that: The diaphragm assembly (3) comprises a frame body (301) slidably arranged on the support frame (1); the interior of the frame body (301) is hollow; rubber diaphragms (302) are installed on both sides of the frame body (301); the two rubber diaphragms (302) are connected by a pipe (303) so that the internal space of the frame body (301) is closed; the pipe (303) connects the accommodating spaces on both sides of the frame body (301); filter cloths (304) are clamped on both sides of the frame body (301); and the filter cloths (304) are tightly attached to the surfaces of the rubber diaphragms (302).
4. The high-pressure double-diaphragm plate-frame drying integrated machine according to claim 3, characterized in that: The plate-frame assembly (4) comprises a second frame body (401) slidably arranged on the support frame (1); a second pipe (402) adapted to the first pipe (303) is arranged on the second frame body (401); the second pipe (402) connects the accommodation spaces on both sides of the second frame body (401); filter cloths (304) are clamped on both sides of the second frame body (401); the filter cloths (304) are tightly attached to the surface of the second frame body (401); and the first frame body (301) and the second frame body (401) contain mud cakes when they are attached to each other.
5. The high-pressure double-diaphragm plate-frame drying integrated machine according to claim 4, characterized in that: The pulling mechanism (5) comprises a support block (501) arranged on the frame body 1 (301), the frame body 2 (401) and the pressing plate (202); the support block (501) is provided with a slider (502) penetrating the support frame (1); a running vehicle body (503) is installed on the support frame (1); an elastic hook piece (504) is provided on the running vehicle body (503); the elastic hook piece (504) is used to pull the support block (501) to move along the support frame (1).
6. The high-pressure double-diaphragm plate-frame drying integrated machine according to claim 5, characterized in that: The cleaning assembly (6) comprises a water tank (601) arranged on the pressure plate (202), a water supply pipe (602) being arranged on the water tank (601), a booster pump (603) being installed on the water tank (601) and being connected to the water tank (601), a hose (604) being connected to the output end of the booster pump (603), a water distribution pipe (605) being arranged on the frame body (401) and being connected to the hose (604), a plurality of water outlet heads (606) being arranged on the water distribution pipe (605), and the water outlet heads (606) being connected to the accommodating spaces on both sides of the frame body (401).
7. The high-pressure double-diaphragm plate-frame drying machine according to claim 6, characterized in that: The cleaning component (6) also includes a drain pipe (607) arranged on the second frame (401); the second frame (401) is provided with a plurality of drain heads (608) connected to the drain pipe (607); the drain heads (608) are connected to the accommodating spaces on both sides of the second frame (401); the drain pipe (607) is connected with a second hose (609) for drainage; the second hose (609) discharges water out of the device.
8. The high-pressure double-diaphragm plate-frame drying integrated machine according to claim 7, characterized in that: The circulating heating component (7) comprises a second booster pump (701) and a third booster pump (702) installed on the water tank (601); the input end of the second booster pump (701) is connected to the water tank (601); the output end of the second booster pump (701) is provided with an output pipe (703); the output pipe (703) is provided with a circulation box (704); the circulation box (704) is connected with a third hose (705); the support frame (1) is provided with a heat exchanger (706), the hose three (705) passes through the heat exchanger (706) and exchanges heat with the heat exchanger (706), the hose three (705) is provided with a circulation pipe (707) connected to the inside of the frame one (301), the output end of the booster pump three (702) is connected to the water tank (601), and the input end of the booster pump three (702) is connected to the circulation box (704).
9. The high-pressure double-diaphragm plate-frame drying machine according to claim 8, characterized in that: The transmission assembly (8) comprises a support plate (801) arranged on the support frame (1), a cylinder 1 (802) being arranged on the support plate (801), a piston 1 (803) being arranged inside the cylinder 1 (802), a pulling rod (804) being arranged on the piston 1 (803), the pulling rod (804) passing through the cylinder 1 (802), and a connecting plate (805) connected to the pulling rod (804) being arranged on the support block (501).
10. The high-pressure double-diaphragm plate-frame drying integrated machine according to claim 9, characterized in that: The pushing assembly (9) comprises a guide tube (901) arranged on the cylinder 1 (802), the frame 1 (301) and the frame 2 (401) are both provided with a T-shaped cylinder 2 (902), piston 2 (903) is arranged at both ends of the cylinder 2 (902), a pushing rod (904) is arranged on the piston 2 (903), the pushing rod (904) passes through the cylinder 2 (902), and a pushing plate (90 5), wherein, when the push plate (905) is located inside the frame body one (301), the push plate (905) is located between the two rubber diaphragms (302), and a plurality of through holes (906) are provided on the push plate (905); when the push plate (905) is located outside the frame body two (401), the push plate (905) is tightly attached to the surface of the frame body two (401), and the push rod (904) passes through the frame body two (401).
Citation Information
Patent Citations
Residue-free pneumatic-unloading pressure filtration method, pressure filter and pressure filtration plates
CN105498322A
Pneumatic pulse mud removal device for filter press
CN108261813A
Push-out type discharging structure and push-out discharging method of filter press
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Novel plate-and-frame filter press
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