Nitrogen making machine with storage function
By introducing cooling mechanisms and positioning/locking parts into the nitrogen generator, the cooling and disassembly and assembly problems of high-temperature nitrogen are solved, and the safe, stable and efficient storage of the gas storage tank is achieved.
Patent Information
- Application Number
- CN202411275656.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing nitrogen generators cannot effectively cool when storing high-temperature nitrogen, resulting in a shortened service life and safety hazards of the gas storage tank. The disassembly and assembly process is cumbersome and inconvenient for maintenance. The pipeline is not firmly fixed, resulting in nitrogen escape.
A nitrogen generator with storage function was designed, using a cooling mechanism to accelerate the air flow around the gas storage tank through a fan to cool down, and the positioning block and locking parts are used to quickly disassemble and fix the gas storage tank to prevent nitrogen from escaping. .
It effectively avoids the shortened service life and safety hazards of the gas storage tank due to high temperature environment, simplifies the disassembly and assembly process of the gas storage tank, and prevents nitrogen waste.
Smart Images

Figure CN119146344A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of nitrogen generators, and in particular relates to a nitrogen generator with a storage function. Background Art
[0002] Nitrogen is a widely used inert gas. With its chemical properties and special effects, it is widely used in different fields and has become an indispensable part of various production and experimental processes. Nitrogen production requires the use of special nitrogen generator equipment. Nitrogen generators, through their efficient and environmentally friendly technology and wide range of applications, not only play an important role in environmental protection and emission reduction, but also show extensive and far-reaching influence and importance in promoting scientific and technological progress, ensuring food safety, optimizing industrial production efficiency and environmental protection. With the continuous improvement of environmental protection requirements and the rapid development of the environmental protection industry, the application prospects of nitrogen generators will be broader.
[0003] There are many types of nitrogen generators on the market, but there are some defects and deficiencies that need to be improved: (1) When using a nitrogen generator to make nitrogen, the separated and extracted nitrogen needs to be stored. The current nitrogen generator uses a gas tank to centrally store nitrogen. However, after the air compression and adsorption process, the nitrogen produced by the nitrogen generator is often at a high temperature. The existing nitrogen generator cannot cool down the gas tank that stores high-temperature nitrogen, causing the gas tank to work in a high-temperature environment for a long time, which not only affects the service life of the gas tank, but may even cause the tank to rupture or leak. and cause safety hazards; (2) the existing nitrogen generator gas tank is often fixed to the nitrogen generator by bolts and other fasteners. When disassembling and assembling, it is necessary to use tools to manually tighten or loosen the fasteners. The process is cumbersome, time-consuming and labor-intensive. The gas tank cannot be quickly disassembled and assembled, making it inconvenient to perform regular maintenance and replacement; (3) after the nitrogen generator produces nitrogen, it needs to introduce nitrogen into the gas tank through a pipeline for storage. However, the existing nitrogen generator gas tank lacks effective fixing measures. After the pipeline is connected to the gas tank, it is easy to loosen or even fall off, resulting in nitrogen leakage, which in turn causes waste. Therefore, in view of the above problems, a nitrogen generator with storage function provided by the present invention is of great significance. Summary of the invention
[0004] The present invention provides a nitrogen generator with a storage function. The prepared nitrogen can be stored through a gas storage tank. When the temperature of the nitrogen stored in the gas storage tank is high, the air flow speed around the gas storage tank can be accelerated through a cooling mechanism, so that the surface heat of the gas storage tank storing the high-temperature nitrogen can be diffused to the external air in time, thereby realizing the cooling of the gas storage tank, effectively avoiding the gas storage tank working in a high-temperature environment for a long time to affect the service life, and also preventing the tank body from rupturing or leaking to cause safety hazards; the gas storage tank can be fixed on the positioning seat through the mutual cooperation between the positioning block and the positioning groove, and when it needs to be disassembled, The hook of the external lifting device can be hooked on the lifting ring at the top of each positioning block, and the gas tank can be lifted by the lifting device and removed from the positioning seat, so that the gas tank can be quickly disassembled and assembled without the need to manually tighten or loosen the fasteners with the help of tools, which greatly simplifies the disassembly and assembly process, saves time and effort, and facilitates regular maintenance and replacement of the gas tank; nitrogen can be introduced into the gas tank along the gas delivery port through the gas delivery pipe for storage, and the gas delivery pipe can be locked and fixed in the gas delivery port through the locking piece, thereby effectively avoiding loosening or even falling off of the gas delivery pipe after being connected to the gas tank, resulting in nitrogen leakage, and in summary, solves the problems in the background technology.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] A nitrogen generator with a storage function of the present invention comprises a base, on which an air compressor, a dryer, an air filter and a pair of adsorption towers are respectively installed, an air suction pipe and an air inlet pipe are respectively installed on the air compressor, the other end of the air inlet pipe is installed on the dryer, a first air guide pipe and a second air guide pipe are respectively installed on the air filter, the other ends of the first air guide pipe and the second air guide pipe are respectively installed on the dryer and the adsorption tower, a third air guide pipe is installed between the pair of adsorption towers, one of the adsorption towers is installed with an air delivery pipe, and one side of one of the adsorption towers is provided with a support platform, the support platform The bottom of the support platform is fixedly connected with a plurality of support legs, the bottom of the support legs is fixedly connected to the base, the surface of the support platform is provided with a plurality of through holes, and the center of the support platform is provided with a limited opening, a gas storage tank is placed in the limited opening, a sensor is installed on the top of the gas storage tank, and a plurality of positioning blocks are fixedly connected to the side wall of the gas storage tank, and a hanging ring is fixedly connected to the top of each positioning block, a gas transmission port and a gas outlet are respectively provided on the gas storage tank, the port edge of the gas transmission port protrudes outward and is provided with a plurality of locking holes, and a locking piece is installed on the gas transmission port, and a cooling mechanism is installed on the base;
[0007] The cooling mechanism includes a blast bin and a positioning seat, the blast bin is installed on the base, and its cross section is circular, and a bin cover is installed on the top of the blast bin, a fan is installed in the blast bin, and a plurality of air ducts are fixedly connected to the side wall of the blast bin, and a plurality of first air outlet holes are opened on the pipe wall of each of the air ducts, the positioning seat is installed on the support platform, and its cross section is annular, and a plurality of positioning grooves are opened on the top of the positioning seat, an air guide cavity is opened inside the positioning seat, a plurality of second air outlet holes are opened on one side of the air guide cavity, and a plurality of air inlet holes are opened on the bottom of the air guide cavity, and the top pipe opening of the air guide duct passes through the through hole and the air inlet hole and is connected to the air guide cavity;
[0008] The locking member includes a locking cylinder, one end of which is fixedly connected to a locking groove, the locking groove is a circular groove structure, the bottom of which is connected to the locking cylinder, and the side wall of the locking groove is provided with a plurality of threaded holes, the threaded holes are threadedly connected to locking bolts, the bottom of the locking groove is fixedly connected to a plurality of studs, and the studs are threadedly connected to nuts matching them.
[0009] Furthermore, the limiting opening is circular, and a protective ring is provided on the inner wall surface thereof; the protective ring is circular, and a plurality of buffer blocks are provided on the inner wall surface thereof; and the buffer blocks are hemispherical rubber block structures.
[0010] Furthermore, the number of the positioning blocks and the positioning slots is the same, the widths thereof are correspondingly equal, and the center of each positioning block corresponds one-to-one to the center of each positioning slot.
[0011] Furthermore, a wear-resistant pad is provided on the bottom surface of each positioning groove.
[0012] Furthermore, a reinforcing rib is fixedly connected to the top of each positioning block, and the reinforcing rib is triangular, and one side of the reinforcing rib is fixedly connected to the side wall of the gas storage tank.
[0013] Furthermore, the air ducts are distributed in an equidistant circular shape along the circumferential direction of the blast chamber, the first air outlet holes are distributed in an equidistant linear shape along the height direction of the air ducts, the number of the air ducts, through holes, and air inlet holes are the same, the diameters are correspondingly equal, and the centers of each of the air ducts, through holes, and air inlet holes correspond one to one.
[0014] Furthermore, the bottom of the bin cover is fixedly connected with a block, the cross section of the block is circular, and its diameter is equal to the inner diameter of the blast bin. A plurality of vents are opened on the surface of the bin cover, and the bottom of the vents passes through the block.
[0015] Furthermore, a fixed block is provided between each two adjacent positioning grooves, the fixed block is N-shaped, and its bottom is fixedly connected to the positioning seat, and a movable block is inserted into each of the fixed blocks, one end of the movable block is fixedly connected to a heat conducting plate, the heat conducting plate is arc-shaped, and a plurality of heat conducting sheets are fixedly connected to its arc-shaped inner wall, the heat conducting sheets are equidistantly distributed in annular shapes along the arc-shaped inner wall of the heat conducting plate, and the end face of each heat conducting sheet is coated with thermal grease.
[0016] Furthermore, the outer diameter of the locking cylinder is equal to the inner diameter of the gas delivery port, the number of the studs and the locking holes are the same, the diameters are equal, and the center of each stud corresponds to the center of each locking hole.
[0017] Furthermore, a layer of anti-skid pad is provided on the end surface of each locking bolt, and the surface of the anti-skid pad is engraved with herringbone anti-skid patterns.
[0018] A method for using a nitrogen generator with a storage function is implemented by using the above-mentioned nitrogen generator with a storage function, comprising the following steps:
[0019] S1. Start the air compressor, use the air intake pipe to draw air into the air compressor, so that the air is compressed by the air compressor, and then introduce the compressed high-pressure air into the dryer through the air intake pipe;
[0020] S2, drying the air through a dryer to remove moisture in the air, then introducing the dried air into an air filter through a first air duct, filtering the air through the air filter to remove impurities in the air, and then introducing the filtered air into an adsorption tower through a second air duct;
[0021] S3, selectively adsorbing impurities such as oxygen, carbon dioxide and water vapor in the air through the molecular sieve adsorbent in the adsorption tower to obtain high-purity nitrogen, and then introducing the nitrogen obtained through the gas pipeline and gas outlet into the gas storage tank for storage;
[0022] S4. The pressure and nitrogen purity in the gas storage tank are monitored in real time by sensors. When the pressure in the gas storage tank reaches the set upper limit, the nitrogen generator stops making nitrogen and enters the standby state. The nitrogen in the gas storage tank can be discharged through the gas outlet to realize the supply of nitrogen.
[0023] S5. When the temperature of the nitrogen stored in the gas storage tank is high, the fan is driven to blow air. The air blown by the fan can be introduced into the air guide cavity through the air guide pipe and blown out through the first air outlet holes and the second air outlet holes. The wind force can accelerate the air flow speed around the gas storage tank, so that the surface heat of the gas storage tank storing high-temperature nitrogen can be diffused to the external air in time, so as to achieve cooling of the gas storage tank.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] (1) When the nitrogen generator with storage function in the present invention is in use, the produced nitrogen can be stored in the gas storage tank. When the temperature of the nitrogen stored in the gas storage tank is high, the cooling mechanism can speed up the air flow around the gas storage tank, so that the surface heat of the gas storage tank storing the high-temperature nitrogen can be diffused to the outside air in time, thereby realizing the cooling of the gas storage tank, effectively avoiding the gas storage tank from working in a high-temperature environment for a long time and affecting its service life, and also preventing the tank body from rupturing or leaking and causing safety hazards;
[0026] (2) When the nitrogen generator with storage function of the present invention is in use, the gas storage tank can be fixed on the positioning seat by the mutual cooperation between the positioning block and the positioning groove. When it needs to be disassembled, the hook of the external lifting device can be hooked on the lifting ring on the top of each positioning block, and the gas storage tank can be lifted by the lifting device and removed from the positioning seat, so that the gas storage tank can be quickly disassembled and assembled without the need to manually tighten or loosen the fasteners with the help of tools, which greatly simplifies the disassembly and assembly process, saves time and effort, and facilitates regular maintenance and replacement of the gas storage tank;
[0027] (3) When the nitrogen generator with storage function in the present invention is in use, the nitrogen can be introduced into the gas storage tank along the gas delivery port through the gas delivery pipe for storage, and the gas delivery pipe can be locked and fixed in the gas delivery port by the locking member, thereby effectively preventing the gas delivery pipe from loosening or even falling off after being connected to the gas storage tank, thereby preventing the nitrogen from escaping.
[0028] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0030] Figure 1 It is a structural schematic diagram of a nitrogen generator with storage function of the present invention;
[0031] Figure 2 It is a structural schematic diagram of the support platform in the present invention;
[0032] Figure 3 It is a schematic diagram of the structure of the protection ring in the present invention;
[0033] Figure 4It is a schematic diagram of the structure of the gas storage tank in the present invention;
[0034] Figure 5 It is a structural schematic diagram of the cooling mechanism in the present invention;
[0035] Figure 6 It is a schematic diagram of the structure of the blast chamber and the air guide pipe in the present invention;
[0036] Figure 7 A top view of the blast chamber and the air guide pipe in the present invention;
[0037] Figure 8 It is a schematic diagram of the structure of the bin cover in the present invention;
[0038] Fig. 9 It is a structural schematic diagram of the positioning seat in the present invention;
[0039] Fig.10 It is a front cross-sectional view of the positioning seat in the present invention;
[0040] Fig.11 It is a schematic diagram of the structure of the heat conducting plate in the present invention;
[0041] Fig.12 It is a schematic diagram of the structure of the locking member in the present invention;
[0042] Fig.13 It is a side view of the locking groove in the present invention.
[0043] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0044] 1. Base; 2. Air compressor; 3. Dryer; 4. Air filter; 5. Adsorption tower; 6. Suction pipe; 7. Inlet pipe; 8. First air pipe; 9. Second air pipe; 10. Third air pipe; 11. Air pipe; 12. Support platform; 13. Support legs; 14. Through hole; 15. Limiting port; 16. Air tank; 17. Sensor; 18. Positioning block; 19. Lifting ring; 20. Air port; 21. Air outlet; 22. Locking hole; 23. Blast chamber; 24. Positioning seat; 25 , compartment cover; 26, fan; 27, air duct; 28, first air outlet; 29, positioning groove; 30, air guide cavity; 31, second air outlet; 32, air inlet; 33, locking cylinder; 34, locking groove; 35, locking bolt; 36, stud; 37, nut; 38, protective ring; 39, buffer block; 40, anti-wear pad; 41, reinforcing rib; 42, clamping block; 43, vent; 44, fixed block; 45, movable block; 46, heat conduction plate; 47, heat conduction sheet; 48, anti-slip pad. DETAILED DESCRIPTION
[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0046] In the description of the present invention, it should be understood that the terms "relative", "one end", "inside", "lateral", "end", "two ends", "both sides", "front", "one end face", "the other end face" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0047] See also Figure 1-13As shown, a nitrogen generator with a storage function of the present invention comprises a base 1, on which an air compressor 2, a dryer 3, an air filter 4 and a pair of adsorption towers 5 are respectively installed. The air compressor 2, the dryer 3, the air filter 4 and the adsorption tower 5 are all existing products on the market. An air suction pipe 6 and an air inlet pipe 7 are respectively installed on the air compressor 2. The air can be compressed by the air compressor 2 to provide high-pressure air. The other end of the air inlet pipe 7 is installed on the dryer 3. The compressed high-pressure air can be introduced into the dryer 3 through the air inlet pipe 7. The air can be dried by the dryer 3 to remove moisture in the air. A first air guide pipe 8 and a second air guide pipe 9 are respectively installed on the air filter 4. The other ends of the first air duct 8 and the second air duct 9 are installed on the dryer 3 and the adsorption tower 5 respectively. The air after drying can be introduced into the air filter 4 through the first air duct 8. The air can be filtered through the air filter 4 to remove impurities in the air. The filtered air can be introduced into the adsorption tower 5 through the second air duct 9. The molecular sieve adsorbent in the adsorption tower 5 can selectively adsorb impurities such as oxygen, carbon dioxide and water vapor in the air to obtain high-purity nitrogen. A third air duct 10 is installed between a pair of adsorption towers 5. The third air duct 10 can realize parallel connection of multiple towers between a pair of adsorption towers 5 to ensure continuous air supply and efficient regeneration. An air delivery pipe 11 is installed on each adsorption tower 5, and a support platform 12 is arranged on one side of one of the adsorption towers 5, a plurality of support legs 13 are fixedly connected to the bottom of the support platform 12, the bottom of the support leg 13 is fixedly connected to the base 1, a plurality of through holes 14 are opened on the surface of the support platform 12, and a limited opening 15 is opened at the center of the support platform 12, a gas storage tank 16 is placed in the limited opening 15, a sensor 17 is installed on the top of the gas storage tank 16, and a plurality of positioning blocks 18 are fixedly connected to the side wall of the gas storage tank 16, and a lifting ring 19 is fixedly connected to the top of each positioning block 18, a gas delivery port 20 and a gas outlet 21 are respectively opened on the gas storage tank 16, and the terminal pipe opening of the air delivery pipe 11 can extend to the gas delivery port 20 In order to introduce the prepared nitrogen into the gas storage tank 16 through the gas delivery pipe 11 for storage, the pressure and nitrogen purity in the gas storage tank 16 can be monitored in real time through the sensor 17. When the pressure of the gas storage tank 16 reaches the set upper limit, the nitrogen generator stops making nitrogen and enters the standby state. The nitrogen in the gas storage tank 16 can be exported through the gas outlet 21 to realize the supply of nitrogen. Solenoid valves are installed on each pipeline. The solenoid valves are externally connected to the PLC controller to realize the automatic control of the entire nitrogen generator system, including the switching of nitrogen making, storage and nitrogen output. The port edge of the gas delivery port 20 protrudes outward and is provided with a plurality of locking holes 22, and a locking member is installed on the gas delivery port 20, and a cooling mechanism is installed on the base 1;
[0048] The cooling mechanism includes a blast chamber 23 and a positioning seat 24. The blast chamber 23 is installed on the base 1, and its cross section is circular. A chamber cover 25 is installed on the top of the blast chamber 23. A fan 26 is installed in the blast chamber 23, and a plurality of air ducts 27 are fixedly connected to the side wall of the blast chamber 23. The pipe wall of each air duct 27 is provided with a plurality of first air outlet holes 28. The positioning seat 24 is installed on the support platform 12, and its cross section is annular. A plurality of positioning grooves 29 are provided on the top of the positioning seat 24. An air guide cavity 30 is provided inside the positioning seat 24, and a plurality of second air outlet holes 31 are provided on one side of the air guide cavity 30, and a plurality of air inlet holes 33 are provided at the bottom of the air guide cavity 30. 2. The top end of the air guide pipe 27 passes through the through hole 14 and the air inlet hole 32 and is connected to the air guide cavity 30. The fan 26 can be driven to blow air. The air blown out by the fan 26 can be introduced into the air guide cavity 30 through the air guide pipe 27 and blown out through the first air outlet holes 28 and the second air outlet holes 31, so as to use the wind force to accelerate the air flow speed around the gas storage tank 16, so that the surface heat of the gas storage tank 16 storing high-temperature nitrogen can be diffused to the external air in time, thereby realizing the cooling of the gas storage tank 16, effectively avoiding the gas storage tank 16 working in a high-temperature environment for a long time to affect the service life, and also preventing the tank body from rupturing or leaking to cause safety hazards;
[0049] The locking member includes a locking cylinder 33, one end of which is fixedly connected to a locking groove 34. The locking groove 34 is a circular groove structure, the bottom of which is connected to the locking cylinder 33, and the side wall of the locking groove 34 is provided with a plurality of threaded holes, and locking bolts 35 are threadedly connected in the threaded holes. A plurality of studs 36 are fixedly connected to the bottom of the locking groove 34, and nuts 37 matching therewith are threadedly connected on the studs 36. The gas pipe 11 can pass through the locking groove 34 and the locking cylinder 33 respectively and extend to the gas delivery port 20. At this time, the locking bolts 35 in each threaded hole are tightened so that the ends of the locking bolts 35 are against the pipe wall of the gas delivery pipe 11, so as to lock and fix the gas delivery pipe 11 in the gas delivery port 20, thereby effectively preventing the gas delivery pipe 11 from loosening or even falling off after being connected to the gas storage tank 16, thereby causing nitrogen to escape.
[0050] Among them, the limiting opening 15 is circular, and a protective ring 38 is provided on its inner wall surface. The protective ring 38 is circular, and a plurality of buffer blocks 39 are provided on its inner wall surface. The buffer blocks 39 are hemispherical rubber block structures. The protective ring 38 is made of elastic materials such as rubber and is fixed by glue or other means. When the gas tank 16 passes through the limiting opening 15, the protective ring 38 and the buffer blocks 39 can play a role of buffering protection to avoid direct contact between the gas tank 16 and the inner wall of the limiting opening 15 to cause collision and wear.
[0051] Among them, the number of positioning blocks 18 and positioning grooves 29 is the same, their widths are correspondingly equal, and the center of each positioning block 18 corresponds to the center of each positioning groove 29. When the gas tank 16 passes through the limit opening 15, each positioning block 18 can be aligned and fit in the corresponding positioning groove 29. At this time, the gas tank 16 can be fixed on the positioning seat 24 through the mutual cooperation between the positioning blocks 18 and the positioning grooves 29. When disassembly is required, the hook of the external lifting device can be hooked on the lifting ring 19 at the top of each positioning block 18, and the gas tank 16 can be lifted by the lifting device and removed from the positioning seat 24, so that the gas tank 16 can be quickly disassembled and assembled without the need to manually tighten or loosen the fasteners with the help of tools, which greatly simplifies the disassembly and assembly process, saves time and effort, and facilitates regular maintenance and replacement of the gas tank 16.
[0052] Among them, the bottom surface of each positioning groove 29 is provided with an anti-wear pad 40, the anti-wear pad 40 is made of elastic materials such as rubber and is fixed by glue or other means. When the positioning block 18 is fitted in the positioning groove 29, the anti-wear pad 40 can be placed on the bottom of the positioning block 18 to play an anti-wear and buffering role, thereby avoiding direct contact between the bottom of the positioning block 18 and the positioning groove 29 to cause collision and wear.
[0053] Among them, the top of each positioning block 18 is fixedly connected with a reinforcing rib 41, which is triangular and one side of which is fixedly connected to the side wall of the gas storage tank 16. The positioning block 18 can be reinforced by the reinforcing rib 41 to improve the structural firmness of the positioning block 18, thereby effectively preventing the positioning block 18 from being deformed or even broken due to force.
[0054] The air ducts 27 are equidistantly distributed in an annular shape along the circumferential direction of the air blast chamber 23, and the first air outlet holes 28 are equidistantly distributed in a linear shape along the height direction of the air duct 27. When the wind blown out by the fan 26 enters the air duct 27, a portion of the cool wind can be blown toward the bottom end of the gas storage tank 16 through each of the first air outlet holes 28, and the cool wind can cover the bottom end of the gas storage tank 16 through multiple air ducts 27 and multiple first air outlet holes 28, thereby effectively improving the efficiency and effect of cooling. The amounts are the same, the diameters are correspondingly equal, and the centers of each air duct 27, the through hole 14, and the air inlet hole 32 correspond one to one. Each air duct 27 can be respectively aligned with each through hole 14 and the air inlet hole 32, so that the cool air blown out by the fan 26 can be blown into the air guide cavity 30 through the air duct 27. After the cool air enters the air guide cavity 30, it can be blown toward the top of the air storage tank 16 through each second air outlet hole 31, and the cool air can cover the top of the air storage tank 16 through multiple second air outlet holes 31, thereby further improving the efficiency and effect of cooling.
[0055] Among them, the bottom of the bin cover 25 is fixedly connected with a block 42, the cross-section of the block 42 is circular, and its diameter is equal to the inner diameter of the blast bin 23. A plurality of vents 43 are opened on the surface of the bin cover 25, and the bottom of the vents 43 passes through the block 42. When the bin cover 25 is covered on the top of the blast bin 23, the block 42 can be attached to the inner wall of the blast bin 23 to play a fixing role.
[0056] Among them, a fixed block 44 is arranged between each two adjacent positioning grooves 29, and the fixed block 44 is n-shaped, and its bottom is fixedly connected to the positioning seat 24, and a movable block 45 is inserted into each fixed block 44, and one end of the movable block 45 is fixedly connected to a heat conducting plate 46, and the heat conducting plate 46 is arc-shaped, and a plurality of heat conducting sheets 47 are fixedly connected to its arc-shaped inner wall, and the heat conducting sheets 47 are equidistantly distributed in an annular shape along the arc-shaped inner wall of the heat conducting plate 46, and the end face of each heat conducting sheet 47 is coated with thermal grease, and the heat conducting plate 46 is fixedly connected to the inner wall of the arc-shaped inner wall of the heat conducting plate 46. 6 and the heat conducting sheet 47 are both made of metal materials with strong thermal conductivity. The movable block 45 can drive the heat conducting plate 46 to move along the inner wall of the fixed block 44. When each heat conducting sheet 47 is attached to the side wall of the gas storage tank 16, the heat conducting silicone grease on the end surface of the heat conducting sheet 47 can fully absorb the surface heat of the gas storage tank 16 and transfer it to the heat conducting plate 46 through the heat conducting sheet 47. Then, the heat is diffused into the surrounding air through the heat conducting plate 46, thereby further improving the cooling efficiency and effect of the gas storage tank 16.
[0057] Among them, the outer diameter of the locking cylinder 33 is equal to the inner diameter of the gas delivery port 20, the number of studs 36 and locking holes 22 is the same, the diameters are equal, and the center of each stud 36 corresponds to the center of each locking hole 22. Each stud 36 can be aligned with and pass through the corresponding locking hole 22. At this time, the nut 37 is threadedly connected to each stud 36 and tightened. The locking piece can be fixed on the gas delivery port 20 through the mutual cooperation between the stud 36, the locking hole 22, and the nut 37. At this time, the locking cylinder 33 can fit on the inner wall of the gas delivery port 20.
[0058] Among them, a layer of anti-skid pad 48 is provided on the end surface of each locking bolt 35, and the surface of the anti-skid pad 48 is engraved with a herringbone anti-skid pattern. The anti-skid pad 48 is made of rubber material and is fixed by glue or other means. When the end of the locking bolt 35 is against the wall of the air pipe 11, the anti-skid pad 48 can play a buffering and protective role to avoid excessive locking force of the locking bolt 35 and cause wear on the wall of the air pipe 11. At the same time, the anti-skid pattern on the surface of the anti-skid pad 48 can increase the friction between the locking bolt 35 and the air pipe 11 to play an anti-skid role, thereby further improving the stability of the air pipe 11 after being locked and fixed, and avoiding slipping and displacement of the air pipe 11.
[0059] A method for using a nitrogen generator with a storage function is implemented by using the above-mentioned nitrogen generator with a storage function, comprising the following steps:
[0060] S1, start the air compressor 2, use the air intake pipe 6 to suck air into the air compressor 2, so that the air is compressed by the air compressor 2, and then the compressed high-pressure air is introduced into the dryer 3 through the air intake pipe 7;
[0061] S2, drying the air through the dryer 3 to remove moisture in the air, then introducing the dried air into the air filter 4 through the first air duct 8, filtering the air through the air filter 4 to remove impurities in the air, and then introducing the filtered air into the adsorption tower 5 through the second air duct 9;
[0062] S3, selectively adsorbing impurities such as oxygen, carbon dioxide and water vapor in the air through the molecular sieve adsorbent in the adsorption tower 5 to obtain high-purity nitrogen, and then introducing the nitrogen obtained through the gas pipeline 11 and the gas delivery port 20 into the gas storage tank 16 for storage;
[0063] S4, the pressure and nitrogen purity in the gas storage tank 16 are monitored in real time by the sensor 17. When the pressure in the gas storage tank 16 reaches the set upper limit, the nitrogen generator stops making nitrogen and enters the standby state. The nitrogen in the gas storage tank 16 can be led out through the gas outlet 21 to realize the supply of nitrogen;
[0064] S5. When the temperature of the nitrogen stored in the gas storage tank 16 is high, the fan 26 is driven to blow air. The wind blown by the fan 26 can be introduced into the air guide cavity 30 through the air guide pipe 27 and blown out through the first air outlet holes 28 and the second air outlet holes 31. The wind force can accelerate the air flow speed around the gas storage tank 16, so that the surface heat of the gas storage tank 16 storing the high-temperature nitrogen can be diffused to the external air in time, so as to achieve the cooling of the gas storage tank 16.
[0065] The circuits, electronic components and chip modules involved in the present invention are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.
[0066] The standard parts used in the application documents can all be purchased from the market. All the components in this application document can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art. The electrical components appearing in this article are all electrically connected to the external main controller and 220V AC power, and the main controller can be a conventional known device that controls the LED lamp body, etc.
[0067] The working principle of the present invention is:
[0068] When the present invention is used, firstly, the electrical components in the nitrogen generator are connected to the control switch and the power supply through the wires, then the air compressor 2 is started, and the air is sucked into the air compressor 2 through the air intake pipe 6, so that after the air is compressed by the air compressor 2, the compressed high-pressure air is introduced into the dryer 3 through the air intake pipe 7, and the air is dried by the dryer 3 to remove moisture in the air, and then the dried air is introduced into the air filter 4 through the first air guide pipe 8, and the air is filtered by the air filter 4 to remove impurities in the air, and then the filtered air is introduced into the adsorption tower 5 through the second air guide pipe 9, and the molecular sieve adsorbent in the adsorption tower 5 selectively adsorbs impurities such as oxygen, carbon dioxide and water vapor in the air to obtain high-purity nitrogen, and then the nitrogen is discharged through the output pipe 8. The air pipe 11 and the air delivery port 20 introduce the nitrogen produced by nitrogen into the gas tank 16 for storage. The pressure and nitrogen purity in the gas tank 16 are monitored in real time by the sensor 17. When the pressure of the gas tank 16 reaches the set upper limit, the nitrogen generator stops making nitrogen and enters the standby state. The nitrogen in the gas tank 16 can be discharged through the air outlet 21 to realize the supply of nitrogen. When the temperature of the nitrogen stored in the gas tank 16 is high, the fan 26 is driven to blow air. The wind blown by the fan 26 can be introduced into the air guide cavity 30 through the air guide pipe 27, and blown out through each first air outlet 28 and the second air outlet 31. The wind force can accelerate the air flow speed around the gas tank 16, so that the surface heat of the gas tank 16 storing high-temperature nitrogen can be diffused to the external air in time, so as to realize the cooling of the gas tank 16.
[0069] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A nitrogen generator with storage function, It is characterized in that The invention comprises a base, on which an air compressor, a dryer, an air filter and a pair of adsorption towers are respectively installed, an air suction pipe and an air inlet pipe are respectively installed on the air compressor, the other end of the air inlet pipe is installed on the dryer, a first air guide pipe and a second air guide pipe are respectively installed on the air filter, the other ends of the first air guide pipe and the second air guide pipe are respectively installed on the dryer and the adsorption tower, a third air guide pipe is installed between the pair of adsorption towers, an air delivery pipe is installed on one of the adsorption towers, and a support platform is arranged on one side of one of the adsorption towers, and the bottom of the support platform is fixedly connected There are a plurality of supporting legs, the bottom of the supporting legs is fixedly connected to the base, a plurality of through holes are opened on the surface of the supporting platform, and a limited opening is opened in the center of the supporting platform, a gas storage tank is placed in the limited opening, a sensor is installed on the top of the gas storage tank, and a plurality of positioning blocks are fixedly connected to the side wall of the gas storage tank, and a hanging ring is fixedly connected to the top of each positioning block, a gas transmission port and a gas outlet are respectively opened on the gas storage tank, the port edge of the gas transmission port protrudes outward and is opened with a plurality of locking holes, and a locking piece is installed on the gas transmission port, and a cooling mechanism is installed on the base; The cooling mechanism includes a blast bin and a positioning seat, the blast bin is installed on the base, and its cross section is circular, and a bin cover is installed on the top of the blast bin, a fan is installed in the blast bin, and a plurality of air ducts are fixedly connected to the side wall of the blast bin, and a plurality of first air outlet holes are opened on the pipe wall of each of the air ducts, the positioning seat is installed on the support platform, and its cross section is annular, and a plurality of positioning grooves are opened on the top of the positioning seat, an air guide cavity is opened inside the positioning seat, a plurality of second air outlet holes are opened on one side of the air guide cavity, and a plurality of air inlet holes are opened on the bottom of the air guide cavity, and the top pipe opening of the air guide duct passes through the through hole and the air inlet hole and is connected to the air guide cavity; The locking member includes a locking cylinder, one end of which is fixedly connected to a locking groove, the locking groove is a circular groove structure, the bottom of which is connected to the locking cylinder, and the side wall of the locking groove is provided with a plurality of threaded holes, the threaded holes are threadedly connected to locking bolts, the bottom of the locking groove is fixedly connected to a plurality of studs, and the studs are threadedly connected to nuts matching them.
2. A nitrogen generator with storage function according to claim 1, It is characterized in that The limiting opening is circular, and a protection ring is arranged on the inner wall surface thereof. The protection ring is circular, and a plurality of buffer blocks are arranged on the inner wall surface thereof. The buffer blocks are hemispherical rubber block structures.
3. A nitrogen generator with storage function according to claim 1, It is characterized in that The number of the positioning blocks is the same as that of the positioning slots, the widths thereof are correspondingly equal, and the center of each positioning block corresponds one-to-one to the center of each positioning slot.
4. A nitrogen generator with storage function according to claim 1, It is characterized in that The bottom surface of each positioning groove is provided with an anti-wear pad.
5. A nitrogen generator with storage function according to claim 1, It is characterized in that The top of each positioning block is fixedly connected with a reinforcing rib, and the reinforcing rib is triangular, and one side of the reinforcing rib is fixedly connected to the side wall of the gas storage tank.
6. A nitrogen generator with storage function according to claim 1, It is characterized in that The air ducts are distributed in an equidistant circular pattern along the circumferential direction of the blast chamber, and the first air outlet holes are distributed in an equidistant linear pattern along the height direction of the air ducts. The air ducts, through holes, and air inlet holes are the same in number and have correspondingly equal diameters, and the centers of each of the air ducts, through holes, and air inlet holes correspond one to one.
7. A nitrogen generator with storage function according to claim 1, It is characterized in that The bottom of the bin cover is fixedly connected with a clamping block, the cross section of the clamping block is circular, and its diameter is equal to the inner diameter of the blast bin. A plurality of vents are opened on the surface of the bin cover, and the bottom of the vents passes through the clamping block.
8. A nitrogen generator with storage function according to claim 1, It is characterized in that A fixed block is arranged between every two adjacent positioning grooves, the fixed block is N-shaped, and its bottom is fixedly connected to the positioning seat, and a movable block is inserted into each of the fixed blocks, one end of the movable block is fixedly connected to a heat conducting plate, the heat conducting plate is arc-shaped, and a plurality of heat conducting sheets are fixedly connected to its arc-shaped inner wall, the heat conducting sheets are distributed in an equidistant ring shape along the arc-shaped inner wall of the heat conducting plate, and the end face of each heat conducting sheet is coated with thermal grease.
9. A nitrogen generator with storage function according to claim 1, It is characterized in that The outer diameter of the locking cylinder is equal to the inner diameter of the gas delivery port, the number of the studs and the locking holes are the same, the diameters are equal, and the center of each stud corresponds to the center of each locking hole.
10. A nitrogen generator with storage function according to claim 1, It is characterized in that A layer of anti-skid pad is arranged on the end surface of each locking bolt, and the surface of the anti-skid pad is engraved with herringbone anti-skid patterns.
11. A method for using a nitrogen generator with storage function according to claim 1, It is characterized in that The method is implemented by using a nitrogen generator with a storage function as claimed in any one of claims 1 to 9, comprising the following steps: S1. Start the air compressor, use the air intake pipe to draw air into the air compressor, so that the air is compressed by the air compressor, and then introduce the compressed high-pressure air into the dryer through the air intake pipe; S2, drying the air through a dryer to remove moisture in the air, then introducing the dried air into an air filter through a first air duct, filtering the air through the air filter to remove impurities in the air, and then introducing the filtered air into an adsorption tower through a second air duct; S3, selectively adsorbing impurities such as oxygen, carbon dioxide and water vapor in the air through the molecular sieve adsorbent in the adsorption tower to obtain high-purity nitrogen, and then introducing the nitrogen obtained through the gas pipeline and gas outlet into the gas storage tank for storage; S4. The pressure and nitrogen purity in the gas storage tank are monitored in real time by sensors. When the pressure in the gas storage tank reaches the set upper limit, the nitrogen generator stops making nitrogen and enters the standby state. The nitrogen in the gas storage tank can be discharged through the gas outlet to realize the supply of nitrogen. S5. When the temperature of the nitrogen stored in the gas storage tank is high, the fan is driven to blow air. The air blown by the fan can be introduced into the air guide cavity through the air guide pipe and blown out through the first air outlet holes and the second air outlet holes. The wind force can accelerate the air flow speed around the gas storage tank, so that the surface heat of the gas storage tank storing high-temperature nitrogen can be diffused to the external air in time, so as to achieve cooling of the gas storage tank.
Citation Information
Cited By
Nitrogen making machine with mining cooling mechanism
CN122273240A
Nitrogen generator with mining cooling mechanism
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