Efficient machining equipment for aluminum alloy strips
By designing efficient processing equipment for aluminum alloy bars, and using spindle motors and automation devices to achieve efficient processing of aluminum alloy bars, the problems of high processing costs and low structural strength in the existing technology are solved, and an efficient and automated processing process is achieved.
Patent Information
- Application Number
- CN202411351561.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2024-12-27
AI Technical Summary
The existing aluminum alloy bar U-shaped cutting processing cost is high and the structural strength is not high. The traditional CNC machine tools have high operating requirements and high equipment costs, making it difficult to achieve efficient processing.
An efficient processing equipment for aluminum alloy bars is designed, including a workbench, spindle motor, reciprocating shaft, working device and blanking device. The tool is driven by the spindle motor to form a processing groove, and the push cylinder and feed cylinder are used to achieve automatic processing. and unload.
It realizes efficient processing of aluminum alloy bars, reduces production costs, improves product structural strength, and reduces manual participation through automated unloading, improving processing efficiency and equipment service life.
Smart Images

Figure CN119188376A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum alloy strip processing, in particular to a high-efficiency aluminum alloy strip processing device. Background Art
[0002] An aluminum alloy strip, which is in the shape of a thin plate as a whole and has a processing groove (U-shaped incision) at one end. If it is processed by one-piece molding, the cost will be very high, and the structural strength of the final workpiece product is not high. In order to ensure the structural strength and reduce the production cost, it is generally possible to first cast a continuous long strip of aluminum alloy profile with a certain thickness, and then cut the profile into appropriate lengths, and process the processing groove on this basis, thereby ensuring the structural strength of the product.
[0003] In the prior art, the U-shaped cut is generally processed by milling using a CNC machine tool. However, since the CNC machine tool has high operating requirements and high equipment costs, the processing cost is still relatively high. In view of this, this equipment is specially developed. Summary of the invention
[0004] The purpose of the present invention is to provide an aluminum alloy strip high-efficiency processing device for efficiently processing the aluminum alloy strip.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A high-efficiency processing equipment for aluminum alloy strips, comprising: a workbench, provided with a working plane; a spindle motor, arranged on the working plane, the axis of the output shaft of the spindle motor is parallel to the working plane, and a tool for cutting grooves is arranged on the output shaft; a reciprocating shaft, arranged on the working plane, the moving direction of the active part of the reciprocating shaft is parallel to the working plane and perpendicular to the axis of the output shaft, the active part is provided with a mounting plate, and the mounting plane of the mounting plate is parallel to the working plane; a working device, comprising a positioning block, a pushing cylinder and a first positioning strip, the positioning block is arranged on the mounting plane, the positioning block is provided with a first positioning surface perpendicular to the mounting plane and parallel to the axis of the output shaft, the pushing cylinder The cylinder is arranged on the installation plane and on the opposite side of the first positioning surface. The telescopic axis of the pushing cylinder points to the first positioning surface. A pressure block is arranged on the telescopic axis of the pushing cylinder. The first positioning strip is arranged on the side of the installation plane close to the direction of the spindle motor. The first positioning strip is provided with a second positioning surface whose length direction is parallel to the moving direction of the movable part; a blanking device is arranged at one end of the reciprocating shaft, including a feeding cylinder and a material guide groove. The feeding cylinder and the material guide groove are both arranged on the installation plane. The telescopic axis of the feeding cylinder points vertically to the reciprocating shaft. A pushing plate is arranged on the telescopic axis of the feeding cylinder. The material guide groove is arranged on the side of the reciprocating shaft away from the feeding cylinder.
[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: the end of the material guide groove close to the reciprocating movement axis is tilted higher than the other end, and the bottom side of the material guide groove close to the reciprocating movement axis is flush with the working surface.
[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the working plane is provided with a concave groove, the reciprocating shaft is embedded in the groove, and the installation plane is flush with the working plane.
[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the reciprocating movable shaft includes two slide rails on a fixed workbench, and a rotatable screw arranged between the two slide rails, the mounting plate is slidably connected to the slide rails through a slider, the mounting plate is connected to the screw through a nut, the mounting plate forms the movable part, and a driving motor is also arranged on the workbench and is transmission-connected to the screw.
[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: the first positioning strip is fixedly arranged on the working surface, and the second positioning surface is arranged just above the side of the installation plane close to the spindle motor direction.
[0011] On the basis of the above scheme and as a preferred scheme of the above scheme: the reciprocating axis is divided into a loading section, a clamping section, a processing section and a blanking section in sequence within the travel range of the movable part; wherein the blanking device is arranged at a position opposite to the blanking section, and the spindle motor is arranged at a position opposite to the processing section; the tool is arranged directly above the side of the mounting plate close to the spindle motor; a second positioning strip is arranged on the side of the clamping section away from the direction of the first positioning strip, the second positioning strip is arranged on the working plane, the second positioning strip is provided with a third positioning surface parallel to the second positioning surface, and the third positioning surface is arranged on the mounting plane The first positioning bar extends continuously from the loading section to the clamping section away from the spindle motor direction, and a third positioning bar and a fourth positioning bar are respectively arranged on both sides of the clamping section, the third positioning bar is connected to the first positioning bar, the third positioning bar is provided with a fourth positioning surface parallel to the mounting plane, the fourth positioning surface is arranged directly above the mounting plane on the side close to the spindle motor direction, the fourth positioning bar is connected to the second positioning bar, the fourth positioning bar is provided with a fifth positioning surface flush with the fourth positioning surface, and the fifth positioning surface is arranged directly above the mounting plane away from the spindle motor direction.
[0012] On the basis of the above scheme and as a preferred scheme of the above scheme: the side of the third positioning surface close to the loading section direction is provided with a first guide surface deviating toward the direction away from the first positioning bar, and the side of the fourth positioning surface and the fifth positioning surface close to the loading section direction is provided with a second guide surface deviating toward the direction away from the installation plane.
[0013] On the basis of the above scheme and as a preferred scheme of the above scheme: for aluminum alloy strip grooving processing, including: controlling the movable part to move to the loading section, an operator stacks and arranges a plurality of aluminum alloy strips and places them between the first positioning surface and the pressing block on the mounting plate, so that the stacking direction of the aluminum alloy strips is arranged from the first positioning surface to the pressing block, and at the same time, the operator gently pushes the aluminum alloy strips by hand to make the ends of the aluminum alloy strips approach toward the second positioning surface for alignment; moving the movable part toward the blanking section; in the loading section, inputting a first air pressure into the pushing cylinder to drive the telescopic shaft of the pushing cylinder to extend so as to push the stacked aluminum alloy strips toward the first positioning surface through the pressing block, thereby driving the stacked aluminum alloy strips to fit each other; in the process of the movable part entering the clamping section, the second positioning surface and the third positioning surface are used to press the length of the aluminum alloy strips. The movable part is positioned in the degree direction, and the height direction of the aluminum alloy strip is positioned by the fourth positioning surface and the fifth positioning surface cooperating with the mounting plane. After the movable part completely enters the clamping section, a second air pressure with a pressure value greater than the first air pressure is input into the pushing cylinder, so that the pressure block is driven to cooperate with the first positioning surface to clamp and fix the aluminum alloy strip on the movable part; during the process of the movable part passing through the clamping section, the tool driven to rotate by the spindle motor acts on the upper side of the aluminum alloy strip and cuts to form a processing groove on the aluminum alloy strip; after the movable part enters the blanking section, the push plate is opposite to the aluminum alloy strip, and the telescopic shaft of the pushing cylinder is controlled to retract, and air pressure is input into the feeding cylinder, so that the telescopic shaft of the feeding cylinder is extended and drives the push plate to push the aluminum alloy strip into the guide groove, and the aluminum alloy strip entering the guide groove is guided to flow out; the grooving process of the aluminum alloy strip is completed.
[0014] On the basis of the above scheme and as a preferred scheme of the above scheme: the blanking section is provided with a sensor 1 for detecting that the movable part completely enters the blanking section, the clamping section is provided with a sensor 2 for detecting that the movable part completely enters the clamping section, the pushing cylinder and the feeding cylinder air source pipeline, the air source pipeline of the pushing cylinder is provided with a battery valve 1 for controlling the extension or retraction of the telescopic shaft of the pushing cylinder, the air source pipeline of the pushing cylinder is also provided with an electrically controlled pressure regulating valve, the air source pipeline of the feeding cylinder is provided with a battery valve 2 for controlling the extension or retraction of the telescopic shaft of the feeding cylinder, the spindle motor is connected to a driving power supply, the start and stop of the spindle motor is controlled by a motor controller, and the reciprocating movement of the movable part is controlled by a driver 2; a central controller and a start trigger device are provided, and the start trigger device, the sensor 1, the sensor 2, the battery valve 1, the battery valve 2, the electrically controlled pressure regulating valve and the motor controller are all connected to the central controller.
[0015] On the basis of the above scheme and as a preferred scheme of the above scheme: the spindle motor is in normal operation, the telescopic shafts of the pushing cylinder and the feeding cylinder are both in retracted state, and the movable part is in the loading section position; after the operator places the aluminum alloy strip on the mounting plate and arranges it, the operator touches the start trigger device; the central controller obtains the trigger signal of the start trigger device, and then the central controller controls the movable part of the reciprocating shaft to move toward the blanking section, and at the same time, the central controller controls the battery valve 1 and the electric-controlled pressure regulating valve to operate, and the electric-controlled pressure regulating valve adjusts the input air pressure of the air source pipeline of the pushing cylinder to the pressure value of the first air pressure, and the battery valve 1 controls the telescopic shaft of the pushing cylinder to extend; after the sensor 2 detects the movable part, the trigger signal of the sensor 2 is sent to the central controller, and the central controller The sensor controls the actions of the battery valve 1 and the electric-controlled pressure-regulating valve, and the electric-controlled pressure-regulating valve adjusts the input air pressure of the air source pipeline of the pushing cylinder to the pressure value of the second air pressure, and the battery valve 1 controls the telescopic shaft of the pushing cylinder to extend under the drive of the second air pressure; after the sensor 1 detects the movable part, the trigger signal of the sensor 1 is sent to the central controller, and the central controller controls the actions of the battery valve 2 and the battery valve 1, firstly the battery valve 1 controls the telescopic shaft of the pushing cylinder to retract, and then the battery valve 2 controls the telescopic shaft of the feeding cylinder to extend, and after the extension is completed, the central controller continues to control the action of the battery valve 2, and the battery valve 2 controls the telescopic shaft of the feeding cylinder to retract; then the central controller controls the movable part of the reciprocating shaft to move from the blanking section toward the loading section until it is completely restored to the loading section position.
[0016] In order to efficiently realize the processing of aluminum alloy strips, the present invention has the following beneficial effects:
[0017] The high-efficiency aluminum alloy strip processing equipment of the present invention drives the tool to rotate through a spindle motor, and cuts a processing groove on the aluminum alloy strip to complete the processing of the aluminum alloy strip.
[0018] Specifically, the aluminum alloy bar to be processed is manually placed on the mounting plate, and after the aluminum alloy bar is clamped by the positioning block and the pressure block, the movable part drives the aluminum alloy bar to pass under the rotating tool at the part to be cut to process the processing groove.
[0019] Among them, the first positioning surface plays a role in positioning the end of the aluminum alloy strip, and can play a role in high-speed repeated positioning of the placement position of the aluminum alloy strip. It is clamped by the pushing cylinder, with fast effect speed, long service life and good stability.
[0020] Among them, the blanking device can automatically push the processed aluminum alloy bars to the guide trough, and transport them out of the equipment under the guidance of the guide trough, so that unloading can be realized without human intervention, further realizing efficiency.
[0021] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the high-efficiency processing equipment for aluminum alloy strips of the present invention;
[0023] Figure 2 It is a partial schematic diagram of the working device of the present invention;
[0024] Figure 3 It is a schematic diagram of another viewing angle of the working device of the present invention;
[0025] Figure 4 It is a schematic diagram of the reciprocating shaft of the present invention;
[0026] Figure 5 It is a schematic diagram of the reciprocating shaft of the present invention from another perspective;
[0027] Figure 6 It is a schematic diagram of the spindle motor part of the present invention;
[0028] Figure 7 It is a top view of the aluminum alloy strip high-efficiency processing equipment of the present invention;
[0029] Figure 8 It is a schematic diagram of the control part of the aluminum alloy strip high-efficiency processing equipment of the present invention;
[0030] Fig. 9 This is a schematic diagram of the application of the aluminum alloy strip high-efficiency processing equipment of the present invention;
[0031] Fig.10 It is a schematic diagram of one structure of the aluminum alloy strip of the present invention. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention are described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0033] See also Figure 1-10 The present invention discloses an aluminum alloy strip 700 high-efficiency processing device, which is used to solve the problem of efficiently processing the aluminum alloy strip 700.
[0034] Among them, an aluminum alloy strip 700 suitable for processing by the equipment of the present invention is as follows: Fig.10As shown, the whole is in the shape of a thin plate, one end of which has a processing groove 701.
[0035] In the embodiments of the present disclosure, Figure 1 As shown, the high-efficiency processing equipment for aluminum alloy strip 700 includes a workbench 100, a spindle motor 200, a reciprocating shaft 300, a working device 400 and a blanking device 500. The workbench 100 is provided with a working plane 101. The spindle motor 200 is arranged on the working plane, the axis of the output shaft 201 of the spindle motor 200 is parallel to the working plane 101, and a tool 202 for grooving is arranged on the output shaft 201. The reciprocating shaft 300 is arranged on the working plane 101, the moving direction of the movable part 307 of the reciprocating shaft 300 is parallel to the working plane 101 and perpendicular to the axis of the output shaft 201, and the movable part 307 is provided with a mounting plate 305, and the mounting plane 306 of the mounting plate 305 is parallel to the working plane 101. The working device 400 includes a positioning block 401, a pushing cylinder 403 and a first positioning strip 405. The positioning block 401 is arranged on the mounting plane 306. The positioning block 401 is provided with a first positioning surface 402 which is perpendicular to the mounting plane 306 and parallel to the axis of the output shaft 201. The pushing cylinder 403 is arranged on the mounting plane 306 and on the opposite side of the first positioning surface 402. The telescopic axis of the pushing cylinder 403 points to the first positioning surface 402. A pressure block 404 is arranged on the telescopic axis of the pushing cylinder 403. The first positioning strip 405 is arranged on the side of the mounting plane 306 close to the direction of the spindle motor 200. The first positioning strip 405 is provided with a second positioning surface 406 whose length direction is parallel to the moving direction of the movable part 307. The second positioning surface 406 is perpendicular to the working plane 101. The material dropping device 500 is arranged at one end of the reciprocating shaft 300, and includes a feeding cylinder 501 and a material guide groove 503. The feeding cylinder 501 and the material guide groove 503 are both arranged on the mounting plane 306. The telescopic axis of the feeding cylinder 501 points vertically to the reciprocating shaft 300. A pushing plate 502 is arranged on the telescopic axis of the feeding cylinder 501. The material guide groove 503 is arranged on the side of the reciprocating shaft 300 away from the feeding cylinder 501.
[0036] The high-efficiency processing equipment for the aluminum alloy strip 700 of the present invention drives the tool 202 to rotate through the spindle motor 200 and cuts a processing groove 701 on the aluminum alloy strip 700 to complete the processing of the aluminum alloy strip 700 .
[0037] Specifically, when applied Fig. 9 As shown, the aluminum alloy strip 700 to be processed is manually placed on the mounting plate 305, and after the aluminum alloy strip 700 is clamped by the positioning block 401 and the pressing block 404, the movable part 307 drives the aluminum alloy strip 700 to pass under the rotating tool 202 at the part to be cut to form a processing groove 701.
[0038] Among them, the first positioning surface 402 serves to position the end of the aluminum alloy strip 700 and can repeatedly position the aluminum alloy strip 700 at high speed. It is clamped by the push cylinder 403, with fast effect speed, long service life and good stability.
[0039] Among them, the blanking device 500 can automatically push the processed aluminum alloy bars 700 to the material guide trough 503, and transport them to the outside of the equipment under the guidance of the material guide trough 503. A collecting frame 504 is freely placed below the material guide trough 503. The aluminum alloy bars 700 flowing out of the material guide trough 503 can be automatically collected by the collecting frame 504, realizing unloading without manual participation, thereby further realizing efficiency.
[0040] Furthermore, in order to solve the problem that the aluminum alloy bar 700 smoothly enters the guide groove 503 and flows out of the guide groove 503, the end of the guide groove 503 close to the reciprocating moving axis 300 is tilted higher than the other end, and the bottom side of the end of the guide groove 503 close to the reciprocating moving axis 300 is flush with the working surface.
[0041] Furthermore, the working plane 101 is provided with a concave groove 102, the reciprocating shaft 300 is embedded in the groove 102, and the mounting plane 306 is flush with the working plane 101, so as to facilitate the placement of the aluminum alloy bar 700 and provide more operating space when placing the aluminum alloy bar 700 on the mounting plate 305. A gap of 2-5 mm is reserved between the mounting plate 305 and the side of the groove 102 to prevent interference.
[0042] Furthermore, the reciprocating axis 300 includes two slide rails 301 fixed on the workbench 100, and a rotatable screw 302 arranged between the two slide rails 301. The slide rails 301 can be fixed on the working plane 101 or the groove 102. The mounting plate 305 is slidably connected to the slide rails 301 through the slider 303. The mounting plate 305 is connected to the screw 302 through the nut 304. The mounting plate 305 forms a movable part 307. A drive motor 308 is also provided on the workbench 100 and is transmission-connected to the screw 302. The drive motor 308 is preferably a synchronous motor or a servo motor. The drive motor 308 controls the rotation of the screw to control the reciprocating movement of the movable part 307.
[0043] Furthermore, in order to facilitate the arrangement of the first positioning bar 405 , the first positioning bar 405 is fixedly arranged on the working surface, and the second positioning surface 406 is arranged just above the side of the installation plane 306 close to the spindle motor 200 .
[0044] In the embodiments of the present disclosure, Figure 7 As shown, the reciprocating shaft 300 is divided into a loading section 309, a clamping section 310, a processing section 311 and a blanking section 312 in sequence within the travel range of the movable portion 307. Figure 1 and 7 As shown, the blanking device 500 is arranged opposite to the blanking section 312, and the spindle motor 200 is arranged opposite to the processing section 311; the tool 202 is arranged directly above the side of the mounting plate 305 close to the spindle motor 200.
[0045] like Figure 1-3 As shown, a second positioning bar 407 is arranged on a side of the clamping section 310 away from the first positioning bar 405, and the second positioning bar 407 is arranged on the working plane 101. The second positioning bar 407 is provided with a third positioning surface 408 parallel to the second positioning surface 406, and the third positioning surface 408 is arranged just above the side of the mounting plane 306 away from the spindle motor 200. The first positioning bar 405 extends continuously from the loading section 309 to the clamping section 310, and the third positioning bar 410 and the fourth positioning bar 413 are arranged on both sides of the clamping section 310, respectively. The third positioning bar 410 is connected to the first positioning bar 413. On the bar 405, the third positioning bar 410 is provided with a fourth positioning surface 411 parallel to the installation plane 306, and the fourth positioning surface 411 is arranged directly above the side of the installation plane 306 close to the spindle motor 200, the fourth positioning bar 413 is connected to the second positioning bar 407, and the fourth positioning bar 413 is provided with a fifth positioning surface 414 flush with the fourth positioning surface 411, the fourth positioning surface 411 and the fifth positioning surface 414 are both located on the side close to the installation plane 306, and the fifth positioning surface 414 is arranged directly above the side of the installation plane 306 away from the spindle motor 200.
[0046] Furthermore, if Figure 7 and Fig. 9 As shown, the high-efficiency processing equipment for aluminum alloy strip 700 is used for slotting of aluminum alloy strip 700, which specifically includes the following sequence:
[0047] First, the movable part 307 is controlled to move to the loading section 309, and the operator stacks and arranges a plurality of aluminum alloy bars 700 and places them between the first positioning surface 402 and the pressing block 404 on the mounting plate 305, so that the stacking arrangement direction of the aluminum alloy bars 700 is arranged from the first positioning surface 402 to the pressing block 404. At the same time, the operator gently pushes the aluminum alloy bars 700 by hand to align the ends of the aluminum alloy bars 700 toward the second positioning surface 406.
[0048] Second, the movable part 307 is moved toward the blanking section 312 .
[0049] Third, in the loading section 309, a first air pressure is input to the pushing cylinder 403, for example, the pushing cylinder 403 has an output force of 3-5 Newtons, driving the telescopic shaft of the pushing cylinder 403 to extend so as to push the stacked aluminum alloy bars 700 toward the first positioning surface 402 through the pressing block 404, thereby driving the stacked aluminum alloy bars 700 to fit together and have the ability to adaptively move when subjected to external forces.
[0050] Fourth, when the movable part 307 enters the clamping section 310, the length direction of the aluminum alloy bar 700 is positioned by the second positioning surface 406 and the third positioning surface 408, and the height direction of the aluminum alloy bar 700 is positioned by the fourth positioning surface 411 and the fifth positioning surface 414 in cooperation with the mounting plane 306. After the movable part 307 completely enters the clamping section 310, a second air pressure whose air pressure value is greater than the first air pressure is input to the pushing cylinder 403, for example, the pushing cylinder 403 has an output force of about 1500-3000 Newtons, driving the pressing block 404 to cooperate with the first positioning surface 402 to reliably fix the aluminum alloy bar 700 on the movable part 307.
[0051] Fifth, when the movable portion 307 passes through the clamping section 310 , the tool 202 driven by the spindle motor 200 acts on the upper side of the aluminum alloy strip 700 and cuts the aluminum alloy strip 700 to form a processing groove 701 .
[0052] Sixth, after the movable part 307 enters the blanking section 312, the pushing plate 502 is opposite to the aluminum alloy bar 700, and the telescopic shaft of the pushing cylinder 403 is controlled to retract, and air pressure is input to the feeding cylinder 501, so that the telescopic shaft of the feeding cylinder 501 is driven to extend and drive the pushing plate 502 to push the aluminum alloy bar 700 into the guide groove 503, and the aluminum alloy bar 700 entering the guide groove 503 is guided to flow out.
[0053] The slotting process of the aluminum alloy strip 700 is now completed, and after completion, the movable portion 307 returns to the position of the loading section 309 .
[0054] Furthermore, if Figure 8As shown, the blanking section 312 is provided with a sensor 1 603 for detecting that the movable part 307 completely enters the blanking section 312, the clamping section 310 is provided with a sensor 2 604 for detecting that the movable part 307 completely enters the clamping section 310, the pushing cylinder 403 and the feeding cylinder 501 have air source pipelines, the air source pipeline of the pushing cylinder 403 is provided with a battery valve 1 605 for controlling the extension or retraction of the telescopic shaft of the pushing cylinder 403, the air source pipeline of the pushing cylinder 403 is also provided with an electric-controlled pressure-regulating valve 607, the air source pipeline of the feeding cylinder 501 is provided with a battery valve 2 606 for controlling the extension or retraction of the telescopic shaft of the feeding cylinder 501, the spindle motor 200 is connected to the driving power supply, the start and stop of the spindle motor 200 is controlled by the motor controller 608, and the reciprocating movement of the movable part 307 is controlled by the driver 2. A central controller 601 and a start trigger device 602 are also provided. The start trigger device 602 (such as a button or a foot switch, etc.), sensor 1 603, sensor 2 604, battery valve 1 605, battery valve 2 606, an electrically controlled pressure regulating valve 607 and a motor controller 608 are all connected to the central controller 601.
[0055] The driving motor 308 of the reciprocating shaft 300 is also connected to the driving power supply, and the driving motor 308 is also controlled by the central controller 601 to rotate forward, reverse and start and stop.
[0056] Based on this, when processing the aluminum alloy strip 700 , the spindle motor 200 is in a normal operation state, the telescopic shafts of the push cylinder 403 and the feed cylinder 501 are both in a retracted state, and the movable part 307 is in the loading section 309 position.
[0057] During the process, first, the operator places the aluminum alloy strip 700 on the mounting plate 305 and then activates the trigger device 602 .
[0058] Then, the central controller 601 obtains the trigger signal of the start trigger device 602, and then the central controller 601 controls the movable part 307 of the reciprocating movable shaft 300 to move toward the blanking section 312. At the same time, the central controller 601 controls the battery valve 605 and the electric-controlled pressure regulating valve 607 to operate, and the electric-controlled pressure regulating valve 607 adjusts the input air pressure of the air source pipeline of the pushing cylinder 403 to the pressure value of the first air pressure, and the battery valve 605 controls the telescopic shaft of the pushing cylinder 403 to extend.
[0059] Then, after the sensor 2 604 detects the movable part 307, the trigger signal of the sensor 2 604 is sent to the central controller 601, and the central controller 601 controls the battery valve 1 605 and the electric-controlled pressure-regulating valve 607 to operate. The electric-controlled pressure-regulating valve 607 adjusts the input air pressure of the air source pipeline of the pushing cylinder 403 to the pressure value of the second air pressure, and the battery valve 1 605 controls the telescopic shaft of the pushing cylinder 403 to extend under the drive of the second air pressure.
[0060] Then, after the sensor 1 603 detects the movable part 307, the trigger signal of the sensor 1 603 is sent to the central controller 601, and the central controller 601 controls the actions of the battery valve 2 606 and the battery valve 1 605. The battery valve 1 605 first controls the retraction of the telescopic shaft of the pushing cylinder 403, and then the battery valve 2 606 controls the extension of the telescopic shaft of the feeding cylinder 501. After the extension is completed, the central controller 601 continues to control the action of the battery valve 2 606, and the battery valve 2 606 controls the retraction of the telescopic shaft of the feeding cylinder 501.
[0061] Then, the central controller 601 controls the movable portion 307 of the reciprocating shaft 300 to move from the blanking section 312 toward the loading section 309 until it is completely restored to the position of the loading section 309 .
[0062] In some embodiments, the spindle motor 200 is in a normal running state, or is started when the start trigger device 602 is triggered. A certain running time is designed to be controlled by the central controller 601, and then the spindle motor 200 stops rotating when there is no next cycle for a long time, but the start trigger device 602 can be started adaptively immediately after being triggered.
[0063] In some embodiments, the pushing cylinder 403 and the feeding cylinder 501 are both provided with a magnetic ring switch for identifying the extended or retracted position of the telescopic shaft, and the signal of the magnetic ring switch is also connected to the central controller 601 to determine whether the pushing cylinder 403 and the feeding cylinder 501 are in place.
[0064] Furthermore, the third positioning surface 408 is provided with a first guide surface 409 deviating from the first positioning strip 405 on one side close to the charging section 309, and the fourth positioning surface 411 and the fifth positioning surface 414 are provided with a second guide surface 412 deviating from the installation plane 306 on one side close to the charging section 309. The first guide surface 409 and the second guide surface 412 can both guide the aluminum alloy strip 700, and are easy to guide the aluminum alloy strip 700 to smoothly enter the range of the clamping section 310 and be accurately positioned.
[0065] In some embodiments, Figure 1 and Figure 6 As shown, a motor seat 203 is provided on the working plane 101, a mounting seat 204 that can be adjusted up and down is provided on the motor seat 203, and a spindle motor 200 is provided on the mounting seat 204. The height of the spindle motor 200 can be adjusted up and down, which is conducive to later maintenance operations.
[0066] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An efficient processing equipment for aluminum alloy strips, characterized in that: include: A workbench, provided with a working plane; A spindle motor is arranged on the working plane, the axis of the output shaft of the spindle motor is parallel to the working plane, and a tool for cutting grooves is arranged on the output shaft; A reciprocating shaft, arranged on the working plane, the moving direction of the movable part of the reciprocating shaft is parallel to the working plane and perpendicular to the axis of the output shaft, the movable part is provided with a mounting plate, and the mounting plane of the mounting plate is parallel to the working plane; The working device comprises a positioning block, a pushing cylinder and a first positioning strip, wherein the positioning block is arranged on the installation plane, the positioning block is provided with a first positioning surface which is perpendicular to the installation plane and parallel to the axis of the output shaft, the pushing cylinder is arranged on the installation plane, and is arranged on the opposite side of the first positioning surface, the telescopic axis of the pushing cylinder points to the first positioning surface, a pressure block is arranged on the telescopic axis of the pushing cylinder, the first positioning strip is arranged on the side of the installation plane close to the direction of the spindle motor, and the first positioning strip is provided with a second positioning surface whose length direction is parallel to the moving direction of the movable part; The material dropping device is arranged at one end of the reciprocating shaft, and includes a feeding cylinder and a material guide trough. The feeding cylinder and the material guide trough are both arranged on the mounting plane. The telescopic axis of the feeding cylinder points vertically to the reciprocating shaft. A pushing plate is arranged on the telescopic axis of the feeding cylinder. The material guide trough is arranged on the side of the reciprocating shaft away from the feeding cylinder.
2. The high-efficiency processing equipment for aluminum alloy strips according to claim 1 is characterized in that: One end of the material guide groove close to the reciprocating axis direction is tilted higher than the other end, and the bottom side of the material guide groove close to the reciprocating axis direction is flush with the working surface.
3. The high-efficiency processing equipment for aluminum alloy strips according to claim 1 is characterized in that: The working plane is provided with a concave groove, the reciprocating shaft is embedded in the groove, and the installation plane is flush with the working plane.
4. The high-efficiency processing equipment for aluminum alloy strips according to claim 1, characterized in that: The reciprocating axis includes two slide rails on a fixed workbench, and a rotatable lead screw arranged between the two slide rails. The mounting plate is slidably connected to the slide rails through a slider, and the mounting plate is connected to the lead screw through a nut. The mounting plate forms the movable part, and a driving motor is also arranged on the workbench and is transmission-connected to the lead screw.
5. The high-efficiency processing equipment for aluminum alloy strips according to claim 1, characterized in that: The first positioning strip is fixedly arranged on the working surface, and the second positioning surface is arranged just above the side of the installation plane close to the spindle motor direction.
6. The high-efficiency processing equipment for aluminum alloy strips according to claim 1, characterized in that: The reciprocating axis is divided into a loading section, a clamping section, a processing section and a blanking section in sequence within the travel range of the movable part; Wherein, the blanking device is arranged at a position opposite to the blanking section, and the spindle motor is arranged at a position opposite to the processing section; The tool is arranged directly above the side of the mounting plate close to the spindle motor; A second positioning strip is arranged on the side of the clamping section away from the direction of the first positioning strip, the second positioning strip is arranged on the working plane, the second positioning strip is provided with a third positioning surface parallel to the second positioning surface, the third positioning surface is arranged directly above the side of the installation plane away from the direction of the spindle motor, the first positioning strip extends continuously from the loading section to the clamping section, a third positioning strip and a fourth positioning strip are respectively arranged on both sides of the clamping section, the third positioning strip is connected to the first positioning strip, the third positioning strip is provided with a fourth positioning surface parallel to the installation plane, the fourth positioning surface is arranged directly above the side of the installation plane close to the direction of the spindle motor, the fourth positioning strip is connected to the second positioning strip, the fourth positioning strip is provided with a fifth positioning surface flush with the fourth positioning surface, and the fifth positioning surface is arranged directly above the side of the installation plane away from the direction of the spindle motor.
7. The high-efficiency processing equipment for aluminum alloy strips according to claim 6, characterized in that: The third positioning surface is provided with a first guide surface deviating away from the first positioning strip on one side close to the loading section direction, and the fourth and fifth positioning surfaces are provided with a second guide surface deviating away from the installation plane on one side close to the loading section direction.
8. The high-efficiency processing equipment for aluminum alloy strips according to claim 6, characterized in that: For aluminum alloy strip grooving, including: The movable part is controlled to move to the charging section, and an operator places a plurality of aluminum alloy bars in a stacked arrangement between the first positioning surface and the pressing block on the mounting plate, so that the stacking arrangement direction of the aluminum alloy bars is arranged from the first positioning surface to the pressing block, and at the same time, the operator gently pushes the aluminum alloy bars by hand to make the ends of the aluminum alloy bars move toward the second positioning surface for alignment; Moving the movable part toward the blanking section; In the loading section, a first air pressure is input to the pushing cylinder to drive the telescopic shaft of the pushing cylinder to extend so as to push the stacked aluminum alloy bars toward the first positioning surface through the pressing block, thereby driving the stacked aluminum alloy bars to fit each other; When the movable part enters the clamping section, the second positioning surface and the third positioning surface are used to position the aluminum alloy bar in the length direction, and the fourth positioning surface and the fifth positioning surface are used to cooperate with the mounting plane to position the aluminum alloy bar in the height direction. After the movable part completely enters the clamping section, a second air pressure with a pressure value greater than the first air pressure is input to the pushing cylinder to drive the pressing block to cooperate with the first positioning surface to clamp and fix the aluminum alloy bar on the movable part. When the movable part passes through the clamping section, the tool driven by the spindle motor acts on the upper side of the aluminum alloy strip and cuts the aluminum alloy strip to form a processing groove; After the movable part enters the blanking section, the push plate is opposite to the aluminum alloy strip, the telescopic shaft of the push cylinder is controlled to retract, and air pressure is input to the feeding cylinder to drive the telescopic shaft of the feeding cylinder to extend and drive the push plate to push the aluminum alloy strip into the guide groove, and the aluminum alloy strip entering the guide groove is guided to flow out; Complete the grooving process of aluminum alloy strips.
9. The high-efficiency processing equipment for aluminum alloy strips according to claim 8, characterized in that: The blanking section is provided with a sensor 1 for detecting that the movable part completely enters the blanking section, the clamping section is provided with a sensor 2 for detecting that the movable part completely enters the clamping section, the pushing cylinder and the feeding cylinder air source pipelines, the air source pipeline of the pushing cylinder is provided with a battery valve 1 for controlling the extension or retraction of the telescopic shaft of the pushing cylinder, the air source pipeline of the pushing cylinder is also provided with an electric-controlled pressure-regulating valve, the air source pipeline of the feeding cylinder is provided with a battery valve 2 for controlling the extension or retraction of the telescopic shaft of the feeding cylinder, the spindle motor is connected to a driving power supply, the start and stop of the spindle motor is controlled by a motor controller, and the reciprocating movement of the movable part is controlled by a second driver; A central controller and a start trigger device are provided, and the start trigger device, the sensor 1, the sensor 2, the battery valve 1, the battery valve 2, the electronically controlled pressure regulating valve and the motor controller are all connected to the central controller.
10. The high-efficiency processing equipment for aluminum alloy strips according to claim 9, characterized in that: The spindle motor is in a normal operation state, the telescopic shafts of the pushing cylinder and the feeding cylinder are both in a retracted state, and the movable part is in the loading section position; After the operator places the aluminum alloy strip on the mounting plate and arranges it, the operator triggers the start trigger device; The central controller obtains a trigger signal from the start trigger device, and then controls the movable portion of the reciprocating shaft to move toward the blanking section. At the same time, the central controller controls the battery valve 1 and the electric-controlled pressure regulating valve to operate, and the electric-controlled pressure regulating valve adjusts the input air pressure of the air source pipeline of the pushing cylinder to the pressure value of the first air pressure, and the battery valve 1 controls the telescopic shaft of the pushing cylinder to extend; After the second sensor detects the movable part, the trigger signal of the second sensor is sent to the central controller, and the central controller controls the first battery valve and the electric-controlled pressure regulating valve to operate, and the electric-controlled pressure regulating valve adjusts the input air pressure of the air source pipeline of the pushing cylinder to the pressure value of the second air pressure, and the first battery valve controls the telescopic shaft of the pushing cylinder to extend under the drive of the second air pressure; After the sensor 1 detects the movable part, the trigger signal of the sensor 1 is sent to the central controller, and the central controller controls the actions of the battery valve 2 and the battery valve 1. The battery valve 1 first controls the telescopic shaft of the pushing cylinder to retract, and then the battery valve 2 controls the telescopic shaft of the feeding cylinder to extend. After the extension is completed, the central controller continues to control the action of the battery valve 2, and the battery valve 2 controls the telescopic shaft of the feeding cylinder to retract; Then, the central controller controls the movable part of the reciprocating shaft to move from the blanking section toward the loading section until it is completely restored to the loading section position.
