A concrete curing device for a separated hydraulic climbing formwork and a working method thereof
By designing a separate hydraulic crawling device and a multi-layer atomization spraying mechanism, the problems of cement slurry loss and small spraying range of atomization spray head caused by water flow erosion are solved, and a wider spray range and lower installation complexity are achieved. and cost.
Patent Information
- Application Number
- CN202411699465.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2044-11-26
AI Technical Summary
In the prior art, water flow erosion may lead to loss of cement slurry on the concrete surface, the spray range of the atomizing spray head is small, and the installation is complex, which increases cost and space occupancy.
Design a separate hydraulic crawling mold concrete curing device, including a hydraulic crawling mold mechanism and a multi-layer atomization spraying mechanism. Each layer of spraying mechanism is composed of an atomization spray head arranged in an equidistant manner, and the spray head is connected to the water transport mechanism. The spray head is driven to rotate in the vertical direction by an adjustment mechanism to expand the spray range.
It effectively avoids the loss of cement slurry caused by water flow erosion, expands the spray range, reduces the number of installation layers, reduces cost and space occupation, and improves the maintenance effect.
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Figure CN119195507B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete curing, and in particular to a concrete curing device for a separated hydraulic climbing formwork and a working method thereof. Background Art
[0002] The hydraulic climbing formwork device uses the thrust generated by the hydraulic cylinder to make the formwork rise or fall along the guide rail or support frame, and at the same time realizes the precise positioning and stable support of the formwork through the control system. Its working principle is: the climbing formwork device is attached or supported on the concrete structure through the carrier. When the newly poured concrete is demoulded, the hydraulic cylinder or hydraulic lifting jack is used as the power, and the guide rail or support rod is used as the climbing track to climb the climbing formwork device up one layer, and the operation is repeated in a cycle.
[0003] The performance of concrete after pouring depends largely on the subsequent maintenance. The maintenance process usually keeps the concrete surface moist to ensure the smooth hydration of cement. If the maintenance is not timely, when the concrete surface loses water, the hydration reaction of cement stops, and shrinkage cracks are likely to occur on the concrete surface, thus affecting the structural strength and bringing great hidden dangers to the later use.
[0004] In the prior art, for example, a patent document with a publication number of CN218562107U discloses a spray curing device for a concrete building, which also discloses a hydraulic climbing formwork, which is arranged on the concrete building, and a spray assembly arranged on the hydraulic climbing formwork, wherein the spray assembly includes a curing water supply pipe, a guide roller group and a sliding frame;
[0005] In actual application, water is directly sprayed onto the surface of freshly poured concrete using a water pipe, so water scouring may cause cement slurry on the concrete surface to lose, affecting the strength and durability of the concrete. At present, spray curing is often used to avoid the above phenomenon. However, the spraying range of the atomizing nozzle is small, and the amount of water sprayed is small. The water will not flow downward along the concrete surface. In order to fully maintain the concrete surface, it is usually necessary to set up multiple layers along the cast beam and set multiple nozzles on each layer for spraying, which not only increases the cost, but also occupies more space on the climbing formwork bracket, and the installation is more cumbersome. Correspondingly, during the spraying process, since the nozzle sprays the same part of the beam for a long time, it is also easy to cause cement slurry loss. Summary of the invention
[0006] The purpose of the present invention is to provide a concrete curing device for a separated hydraulic climbing formwork and a working method thereof, so as to solve the following technical problems:
[0007] 1) Water scouring may cause cement slurry on the concrete surface to be lost; 2) The spraying range of the atomizing nozzle is small; 3) Installing too many atomizing nozzles not only increases costs but also makes the installation more complicated.
[0008] The purpose of the present invention can be achieved through the following technical solutions:
[0009] A concrete curing device for a separated hydraulic climbing formwork, comprising hydraulic climbing formwork mechanisms respectively arranged around a cast beam body; a plurality of layers of atomizing spray mechanisms are evenly arranged on each group of the hydraulic climbing formwork mechanisms, each layer of the atomizing spray mechanism comprises a plurality of groups of atomizing nozzles arranged at equal intervals, the atomizing nozzles are connected to a water delivery mechanism, and the water delivery mechanism is used to deliver water to the atomizing nozzles;
[0010] Wherein, each group of the hydraulic climbing formwork mechanisms is also provided with an adjusting mechanism, and the adjusting mechanism is used to drive each atomizing nozzle to reciprocate in a vertical direction.
[0011] Preferably, each group of the hydraulic climbing formwork mechanism comprises a lower frame formwork group, a hydraulic climbing formwork driving mechanism is provided on the side of the lower frame formwork group close to the casting beam body, and at least two groups of climbing rails are provided on the side of the hydraulic climbing formwork driving mechanism close to the casting beam body, and the climbing rails are arranged parallel to the casting beam body;
[0012] Among them, the upper frame module is fixedly arranged on the lower frame module, and a template module is arranged on the side of the upper frame module close to the casting beam body, and the template module is connected to the demolding module arranged on the upper frame module.
[0013] Preferably, a spray port is arranged on one side of the atomizing nozzle toward the cast beam body, and the water supply mechanism includes a water inlet pipe fixedly arranged on the other side of the atomizing nozzle, and also includes a main water pipe arranged on the hydraulic climbing formwork mechanism, the main water pipe is connected to the water pump, and one end of each water inlet pipe away from the atomizing nozzle is connected to the main water pipe through a first telescopic tube.
[0014] Preferably, a U-shaped seat is fixedly arranged on the water inlet pipe, a rotating shaft is fixedly arranged at both ends of the U-shaped seat, the other end of the rotating shaft is rotatably connected to the U-shaped frame, and the U-shaped frame is fixedly arranged on the upper frame module;
[0015] Wherein, the adjusting mechanism is used to drive the rotating shaft to rotate.
[0016] Preferably, the adjusting mechanism includes a first gear fixedly arranged at the end of the rotating shaft, each first gear is respectively meshed with the first rack, each group of first racks is respectively fixed through a lifting frame and a lifting plate slidably arranged in the upper frame module, and a lifting cylinder is also fixedly arranged on the upper frame module, and the driving end of the lifting cylinder is fixed to the lifting plate.
[0017] Preferably, a support ring is fixedly arranged on one side of the atomizing nozzle close to the spray port, a plurality of groups of spray racks are arranged on the support ring in a circumferential array, a support shaft is fixedly arranged at the end of the spray rack, the support shaft is rotatably connected to the support ring, a nozzle is fixedly arranged at one end of the spray rack close to the spray port, and the nozzle is connected to a second telescopic pipe fixedly arranged in the spray rack;
[0018] Wherein, the other end of the second telescopic tube is connected to the water inlet pipe through the water delivery pipe.
[0019] Preferably, a servo motor is fixedly arranged in the atomizing nozzle, and a driving end of the servo motor is fixed to the blade assembly;
[0020] Wherein, air holes are evenly arranged on a side wall of the atomizing nozzle away from the spray port.
[0021] Preferably, the atomizing nozzle is further provided with a driving module, the driving module comprising a second gear fixedly arranged on the support shaft, the second gear meshing with a second rack slidably arranged in the atomizing nozzle, a driving ring slidably arranged in the atomizing nozzle, and a plurality of driving rods fixed to each second rack are correspondingly fixedly arranged on the driving ring;
[0022] Wherein, the driving ring is connected to a driving mechanism which drives it to slide in the atomizing nozzle.
[0023] Preferably, the pushing mechanism comprises a through groove formed on the atomizing nozzle, a sliding groove is formed in the groove wall of the through groove, a sealing plate fixed to the driving ring is slidably arranged in the sliding groove, a reset spring fixedly connected to the sealing plate is fixedly arranged in the sliding groove, the outer side of the sealing plate is fixed to the push rod, a guide wheel is rotatably arranged at the end of the push rod away from the spray port, the end of the guide wheel rolls against the linear guide plate, inclined guide plates are symmetrically fixedly arranged at both ends of the linear guide plate, and the inclined guide plates on both sides are inclined toward the direction close to the spray port respectively;
[0024] Wherein, a mounting frame is fixedly arranged outside the servo motor, and the mounting frame is fixed to the driving ring through a limiting frame.
[0025] A working method of a concrete curing device for a separated hydraulic climbing formwork comprises the following steps:
[0026] The water delivery mechanism delivers water to the atomizing nozzle, and the atomized water is sprayed onto the surface of the cast beam through the atomizing nozzle;
[0027] The regulating mechanism drives each atomizing nozzle to synchronously deflect back and forth in the vertical direction, so as to fully spray and maintain each surface of the cast beam body.
[0028] Beneficial effects of the present invention:
[0029] (1) In the present invention, after the casting of a beam body in a layer is completed, water is transported to the atomizing nozzle through the water delivery mechanism, and the mist water is sprayed onto the surface of the cast beam body through the atomizing nozzle, thereby realizing the curing of the concrete after casting. The present invention can effectively avoid the phenomenon of cement slurry loss caused by direct flushing with a water pipe;
[0030] (2) During the operation of the atomizing nozzles of the present invention, the adjusting mechanism drives each atomizing nozzle to synchronously deflect back and forth in the vertical direction, thereby expanding the atomizing spraying range of each atomizing nozzle, so as to fully spray and maintain each surface of the cast beam. Accordingly, since each atomizing nozzle can spray a larger range, the present invention can reduce the number of installation layers of the atomizing spray mechanism, which can reduce costs on the one hand, and reduce the space occupied by the atomizing nozzle when installing on the other hand, and the installation is more convenient. Each group of atomizing nozzles of the present invention can deflect back and forth during the spraying process, and it will not cause the phenomenon of cement slurry loss due to long-term continuous spraying on a certain part of the cast beam, and the maintenance effect is better;
[0031] (3) In the initial state of the present invention, the spray port is directly facing the cast beam body. Since the distance between the two is the smallest, in order to avoid the phenomenon of cement slurry loss caused by excessive pressure of the water mist sprayed by the atomizing nozzle, each nozzle is in a diffused state. When the adjustment mechanism drives the atomizing nozzle to deflect, the driving module also synchronously drives each nozzle to converge toward the axial direction of the atomizing nozzle, so that the water mist sprayed by the nozzle has a higher concentration, so that the blade assembly can blow the gathered water mist to a longer distance;
[0032] (4) In the initial state of the present invention, the guide wheel is in contact with the linear guide plate. When the adjustment mechanism drives the atomizing nozzle to rotate, it synchronously drives the push rod to rotate through the sealing plate. The push rod then abuts against the inclined guide plate. Under the limiting effect of the inclined guide plate, the sealing plate can be driven to move toward the spray port. The sealing plate can drive the second rack to move toward the spray port through the driving rod, thereby driving the spray frame to rotate. The reset spring can drive each component to reset. Therefore, this embodiment does not need to use other servo drive equipment to adjust the movement of the second rack. As the atomizing nozzle rotates up and down, the second rack can be automatically driven to move synchronously, which has higher stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The present invention will be further described below in conjunction with the accompanying drawings.
[0034] Figure 1 It is a structural schematic diagram of a concrete curing device for a separated hydraulic climbing formwork during installation of the present invention;
[0035] Figure 2 It is a structural schematic diagram of a hydraulic climbing formwork mechanism in a concrete curing device for a separate hydraulic climbing formwork according to the present invention;
[0036] Figure 3 It is a structural schematic diagram of an upper frame formwork in a concrete curing device for a separated hydraulic climbing formwork of the present invention;
[0037] Figure 4 It is a schematic diagram of the structure of the top view of the installation of the atomizing spray mechanism in the concrete curing device for the separated hydraulic climbing formwork of the present invention;
[0038] Figure 5 It is a structural schematic diagram of the main view of the installation of an atomizing spray mechanism in a concrete curing device for a separated hydraulic climbing formwork according to the present invention;
[0039] Figure 6 It is a structural schematic diagram of an atomizing nozzle in a concrete curing device for a separated hydraulic climbing formwork of the present invention;
[0040] Figure 7 The cross-sectional structure of the atomizing nozzle in the concrete curing device for the separated hydraulic climbing formwork of the present invention is shown in FIG. Figure 1 ;
[0041] Figure 8 The cross-sectional structure of the atomizing nozzle in the concrete curing device for the separated hydraulic climbing formwork of the present invention is shown in FIG. Figure 2 ;
[0042] Fig. 9 The present invention is a structural schematic diagram of a sealing plate in a concrete curing device for a separated hydraulic climbing formwork.
[0043] In the figure: 1, pouring beam; 2, hydraulic climbing formwork mechanism; 3, atomizing spray mechanism; 4, linear guide plate; 5, water inlet pipe; 6, servo motor; 7, support ring; 201, lower frame module; 202, upper frame module; 203, template module; 204, demoulding module; 205, climbing rail; 206, hydraulic climbing formwork driving mechanism; 301, atomizing nozzle; 302, through groove; 303, sealing plate; 304, push rod; 305, guide wheel; 306, spray port; 307, slide groove; 308, nozzle; 309, spray rack; 310, support shaft; 311. reset spring; 312. lifting cylinder; 313. lifting plate; 314. lifting frame; 315. air hole; 316. main water pipe; 401. inclined guide plate; 501. first telescopic tube; 502. U-shaped seat; 503. U-shaped frame; 504. first gear; 505. first rack; 506. water pipe; 507. second telescopic tube; 508. rotating shaft; 601. blade assembly; 602. mounting frame; 603. limiting frame; 604. driving ring; 605. driving rod; 606. second rack; 701. second gear. DETAILED DESCRIPTION
[0044] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] Example 1
[0046] See also Figure 1 and Figure 4 As shown, the present invention is a concrete curing device for a separated hydraulic climbing formwork, comprising a hydraulic climbing formwork mechanism 2 respectively arranged around a casting beam body 1;
[0047] Several layers of atomizing spray mechanisms 3 are evenly distributed on each group of hydraulic climbing formwork mechanisms 2, and each layer of atomizing spray mechanisms 3 includes several groups of atomizing nozzles 301 arranged at equal intervals, and the atomizing nozzles 301 are connected to the water supply mechanism, and the water supply mechanism is used to transport water to the atomizing nozzles 301; specifically, the shell of the atomizing nozzle 301 is a cylindrical structure, wherein, after the casting of the beam body 1 is completed in one layer, the water is transported to the atomizing nozzle 301 through the water supply mechanism, and the mist water is sprayed onto the surface of the casting beam body 1 through the atomizing nozzle 301, thereby realizing the maintenance of the concrete after casting. This embodiment can effectively avoid the phenomenon of cement slurry loss caused by direct flushing with a water pipe.
[0048] See also Figure 3 Each group of hydraulic climbing formwork mechanisms 2 is also provided with an adjustment mechanism, which is used to drive each atomizing nozzle 301 to reciprocate in the vertical direction;
[0049] It can be explained that, during the operation of the atomizing nozzles 301 of this embodiment, the adjustment mechanism drives each atomizing nozzle 301 to synchronously deflect back and forth in the vertical direction, thereby expanding the atomizing spray range of each atomizing nozzle 301, so as to fully spray and maintain each surface of the cast beam body 1. Accordingly, since each atomizing nozzle 301 can spray a larger range, this embodiment can reduce the number of installation layers of the atomizing spray mechanism 3, which can reduce costs on the one hand, and reduce the space occupied by the atomizing nozzle 301 when installing on the other hand, and the installation is more convenient;
[0050] It should also be noted that, since each group of atomizing nozzles 301 of this embodiment can be reciprocated and deflected during the spraying process, it will not cause cement slurry loss due to long-term continuous spraying on a certain part of the cast beam body 1, and the maintenance effect is better.
[0051] In addition, the number of installation layers of the atomizing spray mechanism 3 and the spacing between the atomizing nozzles 301 in each layer in this embodiment can be determined based on each casting height and cross-sectional area of the casting beam body 1, and are not limited thereto.
[0052] Example 2
[0053] See also Figure 1-Figure 2, each group of hydraulic climbing formwork mechanism 2 respectively includes a lower frame formwork 201, a hydraulic climbing formwork driving mechanism 206 is provided on the side of the lower frame formwork 201 close to the casting beam body 1, and at least two groups of climbing rails 205 are also provided on the side of the hydraulic climbing formwork driving mechanism 206 close to the casting beam body 1, and the climbing rails 205 are arranged parallel to the casting beam body 1, wherein an upper frame formwork 202 is fixedly arranged on the lower frame formwork 201, and a template module 203 is arranged on the side of the upper frame formwork 202 close to the casting beam body 1 for casting the forming part of concrete, and the template module 203 is connected to the demolding module 204 arranged on the upper frame formwork 202; in this embodiment, the lower frame formwork 201, the hydraulic climbing formwork driving mechanism 206, the climbing rail 205, the upper frame formwork 202, the template module 203 and the demolding module 204 are all prior arts, and the specific structure of each module is not repeated in this embodiment;
[0054] It can be explained that the hydraulic climbing formwork mechanism 2 of the present embodiment drives the lower frame formwork 201 and the upper frame formwork 202 to climb upward along the climbing rail 205 through the hydraulic climbing formwork driving mechanism 206, so as to realize the layer-by-layer casting of the beam body 1. During the casting process, the formwork module 203 is driven by the demolding module 204 to perform demolding and mold closing operations, which is convenient for the staff to operate and is simple to operate. The hydraulic climbing formwork driving mechanism 206 and the demolding module 204 are both controlled by the PLC controller, which is convenient for the staff to control the normal operation of the device.
[0055] Correspondingly, after one layer of the beam body 1 is cast, the demoulding module 204 drives the template module 203 to demould, and the operator temporarily removes the template to facilitate subsequent spraying and curing treatment.
[0056] See also Figure 5 , the atomizing nozzles 301 of the two adjacent layers of atomizing spray mechanisms 3 are staggered; specifically, when spraying, the atomizing nozzles 301 can be reciprocated in the vertical direction, so the spraying range of each group of atomizing nozzles 301 in the vertical direction is larger, but there is a spraying blind area between the two adjacent groups of atomizing nozzles 301 in each layer. In this embodiment, by staggering the atomizing nozzles 301 of the two adjacent layers, effective spraying of the blind area can be achieved with a wider range.
[0057] See also Figure 3 and Figure 6A spray port 306 is provided on one side of the atomizing nozzle 301 facing the casting beam body 1, and the water delivery mechanism includes a water inlet pipe 5 fixedly arranged on the other side of the atomizing nozzle 301, and also includes a main water pipe 316 arranged on the hydraulic climbing formwork mechanism 2, the main water pipe 316 is connected to a water pump, and one end of each water inlet pipe 5 away from the atomizing nozzle 301 is respectively connected to the main water pipe 316 through a first telescopic pipe 501; specifically, when delivering water, the present embodiment can deliver external water to the main water pipe 316 through a water pump, and the main water pipe 316 is spirally arranged on the upper frame mold group 202 of each hydraulic climbing formwork mechanism 2, and the water in the main water pipe 316 can be delivered to the water inlet pipe 5 through the first telescopic pipe 501, and finally sprayed out through the atomizing nozzle 301.
[0058] See also Figure 3 , Figure 6 and Figure 7 A U-shaped seat 502 is fixedly arranged on the water inlet pipe 5, and rotating shafts 508 are fixedly arranged at both ends of the U-shaped seat 502. The other end of the rotating shaft 508 is rotatably connected to the U-shaped frame 503. The U-shaped frame 503 is fixedly arranged on the upper frame module 202, wherein the adjusting mechanism is used to drive the rotating shaft 508 to rotate; it can be explained that during the process of spraying and curing concrete, the rotating shaft 508 is driven to reciprocate through the adjusting mechanism, and the rotating shaft 508 can drive the atomizing nozzle 301 to rotate synchronously through the U-shaped seat 502 and the water inlet pipe 5 during the rotation process to expand its spraying range.
[0059] In this embodiment, the adjustment mechanism includes a first gear 504 fixedly arranged at the end of the rotating shaft 508, each first gear 504 is respectively meshed with the first rack 505, and each group of first racks 505 is respectively fixed to the lifting plate 313 slidably arranged in the upper frame module 202 through the lifting frame 314. The upper frame module 202 is also fixedly arranged with a lifting cylinder 312, and the driving end of the lifting cylinder 312 is fixed to the lifting plate 313; it can be explained that during the spray maintenance process, the lifting cylinder 312 is started to drive the lifting plate 313 to reciprocate in the vertical direction. During the movement, the lifting plate 313 can drive each first rack 505 to rise and fall synchronously through the lifting frame 314. The first rack 505 can drive the rotating shaft 508 to rotate by meshing with the first gear 504, thereby adjusting the angle of the atomizing nozzle 301, which is convenient to operate and has higher synchronization.
[0060] See also Figure 7-Figure 8, a support ring 7 is fixedly arranged on one side of the atomizing nozzle 301 close to the spray port 306, and a plurality of groups of spray racks 309 are arranged in a circumferential array on the support ring 7, a support shaft 310 is fixedly arranged at the end of the spray rack 309, and the support shaft 310 is rotatably connected to the support ring 7, and a nozzle 308 is fixedly arranged at one end of the spray rack 309 close to the spray port 306, and the nozzle 308 is communicated with a second telescopic pipe 507 fixedly arranged in the spray rack 309, wherein the other end of the second telescopic pipe 507 is communicated with the water inlet pipe 5 through the water delivery pipe 506; it can be explained that after the water delivery mechanism delivers water to the water inlet pipe 5, the water in the water inlet pipe 5 can be delivered to the second telescopic pipe 507 through the water delivery pipe 506, and finally sprayed out through the nozzle 308, so as to achieve a spraying effect;
[0061] As a further solution of this embodiment, in order to expand the spray range of the nozzle 308, please refer to Figure 7 A servo motor 6 is fixedly arranged in the atomizing nozzle 301, and a driving end of the servo motor 6 is fixed to the blade assembly 601, wherein a side wall of the atomizing nozzle 301 away from the spray port 306 is evenly provided with air holes 315; it can be explained that, in the process of water being atomized and sprayed out through the nozzle 308, the servo motor 6 drives the blade assembly 601 to rotate, and utilizes the air volume and pressure of the blade assembly 601 to transmit the atomized water mist to a farther distance, so that the water mist can cover a large area.
[0062] When the adjustment mechanism drives the atomizing nozzle 301 to rotate, the distance between the spray port 306 and the casting beam body 1 also changes accordingly. For example, when the atomizing nozzle 301 is facing the casting beam body 1, the distance between the spray port 306 and the casting beam body 1 is the smallest. When the atomizing nozzle 301 deflects back and forth in the vertical direction, the distance between the spray port 306 and the casting beam body 1 gradually increases. Therefore, the water mist sprayed through the spray port 306 cannot reach the casting beam body 1. In this embodiment, a driving module is also arranged in the atomizing nozzle 301, and the driving module is used to drive each nozzle 308 toward the atomizing nozzle 3 01 gathers or diffuses in the axial direction; it can be explained that, in the initial state, the spray port 306 is directly opposite to the cast beam body 1. Since the distance between the two is the smallest, in order to avoid the phenomenon that the water mist pressure sprayed by the atomizing nozzle 301 is too high and causes the cement slurry to be lost, each nozzle 308 is in a diffused state at this time. When the adjustment mechanism drives the atomizing nozzle 301 to deflect, the driving module also synchronously drives each nozzle 308 to gather toward the axial direction of the atomizing nozzle 301, so that the water mist sprayed by the nozzle 308 has a higher concentration, so the blade assembly 601 can blow the gathered water mist to a farther distance.
[0063] See also Figure 7-Figure 8The driving module includes a second gear 701 fixedly arranged on the support shaft 310, the second gear 701 is meshed with a second rack 606 slidably arranged in the atomizing nozzle 301, a driving ring 604 is slidably arranged in the atomizing nozzle 301, and a plurality of driving rods 605 fixed to each second rack 606 are correspondingly fixedly arranged on the driving ring 604; wherein the driving ring 604 is connected to a pushing mechanism that drives it to slide in the atomizing nozzle 301; it can be explained that when driving each nozzle 308 to gather or diffuse with each other, the driving ring 604 is first driven to slide in the atomizing nozzle 301 through the pushing mechanism, and the driving ring 604 can drive each second rack 606 to move synchronously through the driving rod 605, and the second rack 606 can drive the support shaft 310 and the spray frame 309 to rotate by meshing with the second gear 701, and the synchronization and stability are high.
[0064] In this embodiment, please refer to Figure 6-Figure 8 The pushing mechanism includes a through groove 302 provided on the atomizing nozzle 301, a sliding groove 307 is also provided in the groove wall of the through groove 302, a sealing plate 303 fixed to the driving ring 604 is slidably arranged in the sliding groove 307, a return spring 311 fixedly connected to the sealing plate 303 is also fixedly arranged in the sliding groove 307, the outer side of the sealing plate 303 is fixed to the push rod 304, the end of the push rod 304 away from the spray port 306 is rotatably provided with a guide wheel 305, the end of the guide wheel 305 is rollingly abutted against the linear guide plate 4, and the two ends of the linear guide plate 4 are symmetrically fixed with inclined guide plates 401, and the inclined guide plates 401 on both sides are inclined toward the direction close to the spray port 306; specifically, the inclined guide plates 401 at the bottom of the linear guide plates 4 on both sides are fixed to the U-shaped frame 503; it should be noted that In the initial state, the guide wheel 305 is in contact with the linear guide plate 4. When the adjustment mechanism drives the atomizing nozzle 301 to rotate, it synchronously drives the push rod 304 to rotate through the sealing plate 303, and the push rod 304 then abuts against the inclined guide plate 401. Under the limiting action of the inclined guide plate 401, the sealing plate 303 can be driven to move toward the spray port 306. The sealing plate 303 can drive the second rack 606 to move toward the spray port 306 through the driving rod 605, thereby driving the spray frame 309 to rotate. The reset spring 311 can drive each component to reset. Therefore, this embodiment does not need to use other servo drive equipment to adjust the movement of the second rack 606. As the atomizing nozzle 301 rotates up and down, the second rack 606 can be automatically driven to move synchronously, and the stability is higher.
[0065] Furthermore, when the atomizing nozzle 301 is deflected, in order to further ensure its spraying distance, in the present embodiment, a mounting frame 602 is fixedly arranged on the outside of the servo motor 6, and the mounting frame 602 is fixed to the driving ring 604 through a limiting frame 603; it can be explained that by setting the mounting frame 602 and the limiting frame 603, not only the servo motor 6 can be installed and fixed, but also when the driving ring 604 moves, the servo motor 6 can be synchronously driven by the limiting frame 603 to move toward the spray port 306, so as to reduce the distance between the blade assembly 601 and the spray port 306, so that the wind pressure of the blade assembly 601 is greater, and the water mist is blown farther.
[0066] In addition, in this embodiment, the axial length of the sealing plate 303 is greater than the axial length of the through groove 302, so that when the sealing plate 303 reciprocates, the through groove 302 can always be sealed, thereby preventing the atomizing nozzle 301 shell from leaking.
[0067] It should also be noted that the water inlet pipe 5 and the water delivery pipe 506 are both metal pipes and cannot be bent, while the first telescopic pipe 501 and the second telescopic pipe 507 can be bent freely to avoid interference between the atomizing nozzle 301 and the spray frame 309 when they are deflected.
[0068] A working method of a concrete curing device for a separated hydraulic climbing formwork comprises the following steps:
[0069] See also Figure 1-Figure 3 , S1, the water delivery mechanism delivers water to the atomizing nozzle 301, and the atomized water is sprayed onto the surface of the cast beam body 1 through the atomizing nozzle 301;
[0070] S2. The regulating mechanism drives each atomizing nozzle 301 to synchronously deflect back and forth in the vertical direction, so as to fully spray and maintain each surface of the cast beam body 1.
[0071] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0072] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0073] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A concrete curing device for a separate hydraulic climbing formwork, comprising hydraulic climbing formwork mechanisms (2) respectively arranged around a casting beam body (1); characterized in that: A plurality of layers of atomizing spray mechanisms (3) are evenly distributed on each group of the hydraulic climbing formwork mechanisms (2), each layer of the atomizing spray mechanisms (3) comprises a plurality of groups of atomizing spray heads (301) arranged at equal intervals, the atomizing spray heads (301) are connected to a water delivery mechanism, and the water delivery mechanism is used to deliver water to the atomizing spray heads (301); Wherein, each group of the hydraulic climbing formwork mechanisms (2) is also provided with an adjustment mechanism, and the adjustment mechanism is used to drive each atomizing nozzle (301) to reciprocate and rotate in a vertical direction; The atomizing nozzle (301) is provided with a spray port (306) on one side facing the cast beam body (1); the water delivery mechanism comprises a water inlet pipe (5) fixedly arranged on the other side of the atomizing nozzle (301), and also comprises a main water pipe (316) arranged on the hydraulic climbing formwork mechanism (2); the main water pipe (316) is connected to a water pump, and one end of each water inlet pipe (5) away from the atomizing nozzle (301) is connected to the main water pipe (316) via a first telescopic pipe (501); A U-shaped seat (502) is fixedly arranged on the water inlet pipe (5), a rotating shaft (508) is fixedly arranged at both ends of the U-shaped seat (502), and the other end of the rotating shaft (508) is rotatably connected to the U-shaped frame (503); Wherein, the adjustment mechanism is used to drive the rotating shaft (508) to rotate; The adjustment mechanism comprises a first gear (504) fixedly arranged at the end of the rotating shaft (508), each first gear (504) is respectively meshed with a first rack (505), each group of first racks (505) is respectively fixed to a lifting plate (313) slidably arranged in the upper frame body mold group (202) through a lifting frame (314), and a lifting cylinder (312) is also fixedly arranged on the upper frame body mold group (202), and a driving end of the lifting cylinder (312) is fixed to the lifting plate (313); A support ring (7) is fixedly arranged on one side of the atomizing nozzle (301) close to the spray port (306); a plurality of groups of spray racks (309) are arranged on the support ring (7) in a circumferential array; a support shaft (310) is fixedly arranged at the end of the spray rack (309); the support shaft (310) is rotatably connected to the support ring (7); a nozzle (308) is fixedly arranged at one end of the spray rack (309) close to the spray port (306); the nozzle (308) is connected to a second telescopic tube (507) fixedly arranged in the spray rack (309); Wherein, the other end of the second telescopic tube (507) is connected to the water inlet pipe (5) via the water delivery pipe (506); A servo motor (6) is fixedly arranged in the atomizing nozzle (301), and a driving end of the servo motor (6) is fixed to the blade assembly (601); Wherein, air holes (315) are evenly arranged on a side wall of the atomizing nozzle (301) away from the spray port (306); The atomizing nozzle (301) is also provided with a driving module, the driving module comprising a second gear (701) fixedly arranged on the support shaft (310), the second gear (701) meshing with a second rack (606) slidably arranged in the atomizing nozzle (301), a driving ring (604) slidably arranged in the atomizing nozzle (301), and a plurality of driving rods (605) fixed to the second racks (606) are correspondingly fixedly arranged on the driving ring (604); Wherein, the driving ring (604) is connected to a driving mechanism that drives it to slide in the atomizing nozzle (301); The pushing mechanism comprises a through groove (302) provided on the atomizing nozzle (301), a sliding groove (307) is also provided in the groove wall of the through groove (302), a sealing plate (303) fixed to the driving ring (604) is slidably arranged in the sliding groove (307), a return spring (311) fixedly connected to the sealing plate (303) is also fixedly arranged in the sliding groove (307), the outer side of the sealing plate (303) is fixed to the push rod (304), a guide wheel (305) is rotatably arranged at one end of the push rod (304) away from the spray port (306), the end of the guide wheel (305) is rollingly abutted against the linear guide plate (4), and inclined guide plates (401) are symmetrically fixedly arranged at both ends of the linear guide plate (4), and the inclined guide plates (401) on both sides are respectively inclined towards the direction close to the spray port (306); Wherein, a mounting frame (602) is fixedly arranged outside the servo motor (6), and the mounting frame (602) is fixed to the driving ring (604) via a limiting frame (603).
2. A concrete curing device for a separate hydraulic climbing formwork according to claim 1, characterized in that: Each group of the hydraulic climbing formwork mechanism (2) comprises a lower frame formwork group (201), a hydraulic climbing formwork drive mechanism (206) is provided on the side of the lower frame formwork group (201) close to the casting beam body (1), and at least two groups of climbing rails (205) are also provided on the side of the hydraulic climbing formwork drive mechanism (206) close to the casting beam body (1), and the climbing rails (205) are arranged parallel to the casting beam body (1); An upper frame module (202) is fixedly arranged on the lower frame module (201), a template module (203) is arranged on the upper frame module (202) on a side close to the cast beam body (1), the template module (203) is connected to a demoulding module (204) arranged on the upper frame module (202), and a U-shaped frame (503) is fixedly arranged on the upper frame module (202).
3. A working method of the concrete curing device for the separated hydraulic climbing formwork according to any one of claims 1-2, characterized in that: The steps include: The water delivery mechanism delivers water to the atomizing nozzle (301), and the atomized water is sprayed onto the surface of the cast beam body (1) via the atomizing nozzle (301); The regulating mechanism drives each atomizing nozzle (301) to synchronously deflect back and forth in the vertical direction, so as to fully spray and maintain each surface of the cast beam body (1).
Citation Information
Patent Citations
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