Five-in-one conductive wire duct
Through the five-in-one design of integrated shell, insulating fixing layer, conductive parts and plugs, the problems of complex wiring and single functions of traditional wire ducts are solved, and the multifunctionality and installation convenience of conductive wire ducts are realized. It is suitable for a variety of Industrial scenarios have improved safety and structural strength.
Patent Information
- Application Number
- CN202411294869.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2024-12-27
AI Technical Summary
The wiring process of traditional wire troughs is complicated, with safety risks and a single function, and cannot provide conductive functions, resulting in inconvenient installation and maintenance.
Design a five-in-one conductive wire slot to integrate the shell, insulating fixing layer, conductive parts and plugs to realize the integration of multi-functions such as conductivity, fixing, and connection. Through the hanging card slot, arc positioning part, and limit hook part and sliding plug design for increased flexibility and safety.
It simplifies the wiring process, reduces labor hours and costs, improves installation convenience and safety, is suitable for a variety of industrial scenarios, meets the needs of multiple equipment to obtain power simultaneously, and enhances structural strength and durability.
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Figure CN119209139A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a conductive wire trough, in particular to a five-in-one conductive wire trough. Background Art
[0002] With the development of industrialization and modernization, the use of power facilities has become more and more common, especially in industrial environments, where the demand for power distribution and transmission is increasing. In traditional industrial installations, the wiring of power systems is usually carried out through independent cables or wires. However, this method has many problems. For example, the wiring process of traditional cable ducts is complicated, which not only requires extra man-hours to lay and fix the wires, but also because the cables are scattered, they are prone to safety hazards such as short circuits and poor contact. In addition, the structure of traditional cable ducts is relatively simple, and they can usually only serve as a physical protective shell for cables and cannot provide conductive functions. When used, they also require additional conductive devices such as plugs and connectors, which makes the installation and maintenance of the overall system inconvenient.
[0003] In industrial applications, users often need to be able to flexibly obtain power at different locations to meet the needs of diverse equipment and tools. This not only places high demands on the flexibility of wire layout, but also requires the safety and stability of power transmission. Therefore, there is an urgent need in the prior art for a wire trough device with a simple structure, easy installation and conductive function to solve the problems of the above-mentioned traditional wire troughs. Summary of the invention
[0004] In order to solve the above problems, the present invention provides a five-in-one conductive wire duct, which integrates a shell, an insulating fixing layer, a conductive part and a plug together to achieve a multifunctional integrated design of conduction, fixation, connection, etc., which not only improves the flexibility and controllability of industrial electricity use, but also simplifies the wire laying process and enhances the convenience and safety of installation.
[0005] The present invention is realized by the following technical scheme: a five-in-one conductive wire slot, comprising a shell, the shell extending in the length direction thereof, plate-hanging slots being arranged on both sides of the shell, and the shell having an assembly cavity;
[0006] An insulating fixing layer, the insulating fixing layer is installed in the assembly cavity of the shell, and the insulating fixing groove has a plurality of conductive wire grooves;
[0007] A plurality of conductive members, wherein the plurality of conductive members are sequentially installed in the conductive wire groove of the insulating fixed layer, and a conductive insertion port is formed on the top of each conductive member;
[0008] A plug having a plurality of conductive pins, wherein the plug is slidably mounted at any position along the length direction of the conductive member, and wherein the conductive pins are respectively inserted into the corresponding conductive members at the bottom and are conductively connected to the conductive members.
[0009] As a preferred technical solution, an arc-shaped positioning portion is arranged on the inner wall of the shell corresponding to the plate hanging slot, and arc-shaped positioning grooves are arranged on both sides of the insulating fixing groove corresponding to the positions of the arc-shaped positioning portion, and the arc-shaped positioning portion is buckled into the arc-shaped positioning groove.
[0010] As a preferred technical solution, limiting hooks are provided on both sides of the conductive wire slot opening of the insulating fixed layer. When the conductive member is installed in the conductive wire slot, the conductive member is top-limited by the limiting hooks.
[0011] As a preferred technical solution, the cross-sectional shapes of the conductive member and the conductive wire groove are both inverted isosceles trapezoidal shapes.
[0012] As a preferred technical solution, an inclined guide surface inclined toward the center is formed on both sides of the conductive insertion port of the conductive member, and limiting contact parts are formed on both sides of the top of the conductive member, and a hollow cavity is formed in the conductive member.
[0013] As a preferred technical solution, the assembly cavity of the shell is open at the top and at both sides, and limiting ears are formed on both sides of the top opening.
[0014] As a preferred technical solution, it also includes a cover, which is installed at the top position of the shell.
[0015] As a preferred technical solution, the plug includes an insulating upper shell and an insulating lower shell, the insulating upper shell and the insulating lower shell are assembled with each other, the conductive pins are installed at the bottom of the insulating lower shell, each conductive pin is facing a conductive part, the conductive pins are conductively connected to the conductive part through the conductive insertion port, and power outlets are provided on both sides of the plug.
[0016] As a preferred technical solution, movable paddle buckles are respectively provided on both sides of the insulating upper shell, and the paddle buckles are used to fix the plug on the shell.
[0017] As a preferred technical solution, the shell is made of aluminum, and the insulating fixing layer is made of plastic insulating material.
[0018] The beneficial effects of the present invention are as follows: compared with traditional cable ducts, the conductive cable duct of the present invention integrates multiple conductive parts and conductive insertion ports, eliminating the need to arrange additional wires or use independent plugs and connectors, thereby simplifying the wiring and installation process and reducing work hours and costs.
[0019] The present invention provides multiple conductive insertion ports on the conductive member and designs a sliding installation method for the plug, so that the user can insert the plug at any position of the conductive wire slot to achieve multi-point power supply. This design not only greatly improves the flexibility of the power system, but also meets the needs of multiple devices to draw power at the same time in industrial environments.
[0020] The insulating fixed layer inside the cable duct serves as an isolation and protection between the conductive parts and the external shell, and the cable duct is sealed with a PVC cover, which further prevents the conductive parts from being exposed, reduces the risk of electric shock, and ensures safety in use.
[0021] The hanging slots and arc-shaped positioning parts set on both sides of the shell enable the cable trough to be quickly fixed in the installation position, reducing the trouble of traditional cable troughs requiring screws or other fasteners, greatly improving the installation efficiency. At the same time, the plug can be slid into position and fixed by a paddle buckle, ensuring the reliability and stability of the power connection.
[0022] The wire trough of the present invention can not only be used as a traditional wire protection housing, but also can be used as an auxiliary installation trough in an industrial environment, for example, it plays a fixing role in the back installation of a lamp, thereby enhancing the functional diversity of the wire trough and being suitable for more application scenarios.
[0023] The present invention adopts an aluminum housing, which has excellent strength and corrosion resistance, and can work stably in harsh industrial environments for a long time. In addition, the inverted isosceles trapezoidal conductive parts and conductive wire groove design also improve the structural strength, ensure the close connection between the conductive parts and the plug, and increase the aesthetics and durability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 It is a schematic diagram of the exploded structure of the wire duct of the present invention;
[0026] Figure 2 It is a schematic diagram of the assembly of the wire duct of the present invention;
[0027] Figure 3 It is a front structural schematic diagram of the wire duct of the present invention;
[0028] Figure 4 An exploded view of the plug of the present invention;
[0029] Figure 5It is a schematic diagram of the assembly of the plug of the present invention;
[0030] Description of reference numerals:
[0031] 1. Shell; 5. Plate hanging slot; 2. Assembly cavity; 7. Insulation fixing layer; 4. Conductive wire slot; 10. Conductive part; 19. Conductive insertion port; 17. Conductive pin; 3. Arc-shaped positioning part; 6. Arc-shaped positioning groove; 20. Limiting hook; 11. Inclined guide surface; 18. Hollow cavity; 21. Limiting ear; 12. Cover; 13. Insulation upper shell; 14. Insulation lower shell; 15. Paddle buckle; 16. Power outlet. DETAILED DESCRIPTION
[0032] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.
[0033] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
[0034] The present invention relates to a five-in-one conductive wire duct, which is intended to provide a more convenient and safe power distribution solution for industrial installation. The present invention integrates a housing 1, an insulating fixing layer 7, a conductive member 10, a plug and other components into one body, thereby realizing multiple functions such as current transmission, wire fixing and power extraction, and is suitable for a variety of industrial scenarios.
[0035] like Figure 1-Figure 3 As shown, the conductive wire trough 4 of the present invention includes a shell 1, which extends along its length direction and presents a rectangular appearance structure. Hanging plate slots 5 are provided on both sides of the shell 1. The shell 1 can be conveniently fixed to the installation position, such as a wall or a ceiling, through the hanging plate slots 5, so that the wire trough can be stably installed, which not only improves the flexibility of installation, but also reduces the cumbersome fixing steps, providing users with a convenient use experience.
[0036] An assembly cavity 2 is formed inside the housing 1 for accommodating an insulating fixed layer 7 and a plurality of conductive members 10. The insulating fixed layer 7 is made of a high temperature resistant and arc resistant plastic material and is installed in the assembly cavity 2 of the housing 1 to isolate the conductive members 10 from the housing 1 to avoid safety hazards such as short circuits and electric shocks. A plurality of conductive wire grooves 4 are also provided on the insulating fixed layer 7, which extend along the length direction of the housing 1 to accommodate and fix the conductive members 10 to ensure that the conductive members 10 will not shift or loosen during use.
[0037] The conductive member 10 is made of a highly conductive material, preferably copper or copper alloy, and is sequentially installed in the conductive wire groove 4 of the insulating fixed layer 7. A conductive insertion port 19 is provided on the top of the conductive member 10 for inserting the conductive pin 17 of the plug. Through this structure, the conductive member 10 and the conductive pin 17 can form a reliable conductive connection to ensure that the current can be smoothly transmitted to the required device. In addition, the shape of the conductive member 10 is an inverted isosceles trapezoid, which not only enhances the matching stability of the conductive member 10 and the insulating fixed layer 7, but also increases the contact area, further improving the structural strength and conductive efficiency.
[0038] like Figure 4 and Figure 5 As shown, the plug is one of the key components of the present invention, and has a plurality of conductive pins 17, and the conductive pins 17 correspond to the conductive member 10 one by one. The plug is installed in the length direction of the conductive member 10 by sliding, and the user can slide the plug to any position as needed to achieve the function of flexible power supply. The conductive pins 17 of the plug are tightly connected to the conductive member 10 through the conductive insertion port 19 of the conductive member 10 to form a stable current transmission channel. In addition, the conductive insertion port 19 is provided with guide surfaces inclined toward the center on both sides to facilitate the smooth insertion of the conductive pins 17, ensuring the stability of the connection and the reliability of the conductive performance.
[0039] In order to further ensure a stable connection between the shell 1 and the insulating fixed layer 7, an arc-shaped positioning portion 3 is provided on the inner wall of the shell 1 corresponding to the position of the hanging plate slot 5, and arc-shaped positioning grooves 6 are also provided on both sides of the insulating fixed layer 7. When the insulating fixed layer 7 is installed in the assembly cavity 2 of the shell 1, the arc-shaped positioning portion 3 can be buckled into the arc-shaped positioning groove 6, thereby achieving precise positioning and ensuring that the insulating fixed layer 7 will not shift or loosen.
[0040] To prevent the conductive member 10 from loosening after installation, limiting hooks 20 are provided on both sides of the conductive wire groove 4 of the insulating fixing layer 7. After the conductive member 10 is installed in the conductive wire groove 4, the limiting hooks 20 will limit the top of the conductive member 10 to prevent it from being separated from the conductive wire groove 4, thereby ensuring the stability of the conductive member 10, improving the stability of the connection between the conductive member 10 and the conductive pin 17, and avoiding poor contact.
[0041] The assembly cavity 2 of the housing 1 is provided with openings at the top and both sides, which are convenient for the installation and maintenance of the insulating fixed layer 7 and the conductive member 10. Limiting ears 21 are provided on both sides of the top opening, and the limiting ears 21 are used to limit the insulating fixed layer 7 to prevent it from being displaced during the assembly process. In addition, the present invention also includes a cover 12, which is installed at the top position of the housing 1 and is made of PVC material. It can effectively prevent the conductive member 10 and the conductive pin 17 from being exposed, avoid the risk of electric shock caused by external contact, and has dustproof and waterproof functions, and is suitable for harsh industrial environments.
[0042] like Figure 4 and Figure 5 As shown, the plug includes an insulating upper shell 13 and an insulating lower shell 14, which are assembled with each other by means of buckles or screws to ensure the stability of the overall structure of the plug. Conductive pins 17 are installed at the bottom of the insulating lower shell 14, and each conductive pin 17 corresponds to a conductive member 10, and a conductive connection is achieved through a conductive insertion port 19. In addition, movable paddle buckles 15 are provided on both sides of the insulating upper shell 13, which can firmly fix the plug on the housing 1 to prevent the plug from shifting or falling off during use, thereby further ensuring the reliability of the conductive connection.
[0043] The housing 1 is made of aluminum alloy material, which has good heat dissipation and corrosion resistance, and is suitable for long-term exposure to industrial environments. The insulating fixed layer 7 is made of plastic insulating material, which has excellent electrical insulation performance and mechanical strength, and can ensure the safety of current transmission and the durability of the overall structure of the cable trough.
[0044] The five-in-one conductive cable duct of the present invention integrates functional components such as a conductive part 10, an insulating fixing layer 7 and a plug. The present invention not only effectively solves the shortcomings of cumbersome wiring and single function of traditional cable ducts, but also can adapt to the needs of various industrial scenarios through a multi-point flexible power supply design, greatly improving installation efficiency and safety.
[0045] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope defined in the claims.
Claims
1. A five-in-one conductive wire duct, characterized in that: include: A shell (1), the shell (1) extending in the length direction thereof, plate-hanging slots (5) being arranged on both sides of the shell (1), and the shell (1) having an assembly cavity (2); An insulating fixing layer (7), the insulating fixing layer (7) being installed in the assembly cavity (2) of the housing (1), the insulating fixing groove having a plurality of conductive wire grooves (4); A plurality of conductive members (10), wherein the plurality of conductive members (10) are sequentially installed in the conductive wire groove (4) of the insulating fixed layer (7), and a conductive insertion opening (19) is formed at the top of each conductive member (10); A plug having a plurality of conductive pins (17), the plug being slidably mounted at any position in the length direction of the conductive member (10), the conductive pins (17) being respectively inserted into the corresponding conductive members (10) at the bottom and being conductively connected to the conductive members (10).
2. The five-in-one conductive wire duct according to claim 1, characterized in that: An arc-shaped positioning portion (3) is provided on the inner wall surface of the shell (1) at a position corresponding to the plate-hanging slot (5), and arc-shaped positioning grooves (6) are provided on both sides of the insulating fixing groove at positions corresponding to the arc-shaped positioning portion (3), and the arc-shaped positioning portion (3) is buckled into the arc-shaped positioning groove (6).
3. The five-in-one conductive wire duct according to claim 1, characterized in that: Limiting hooks (20) are provided on both sides of the opening of the conductive wire slot (4) of the insulating fixed layer (7); when the conductive member (10) is installed in the conductive wire slot (4), the conductive member (10) is top-limited by the limiting hooks (20).
4. The five-in-one conductive wire duct according to claim 3, characterized in that: The cross-sectional shapes of the conductive member (10) and the conductive wire slot (4) are both inverted isosceles trapezoidal shapes.
5. The five-in-one conductive wire duct according to claim 1, characterized in that: An inclined guide surface (11) inclined toward the center is formed on both sides of the conductive insertion opening (19) of the conductive member (10), and a limiting contact portion is formed on both sides of the top of the conductive member (10), and a hollow cavity (18) is formed in the conductive member (10).
6. The five-in-one conductive wire duct according to claim 1, characterized in that: The assembly cavity (2) of the housing (1) is open at the top and at both sides, and limiting ears (21) are formed at both sides of the top opening.
7. The five-in-one conductive wire duct according to claim 1, characterized in that: It also comprises a surface cover (12), wherein the surface cover (12) is installed at the top position of the shell (1).
8. The five-in-one conductive wire duct according to claim 1, characterized in that: The plug comprises an insulating upper shell (13) and an insulating lower shell (14), the insulating upper shell (13) and the insulating lower shell (14) are assembled with each other, the conductive pins (17) are installed at the bottom of the insulating lower shell (14), each conductive pin (17) faces a conductive member (10), the conductive pins (17) are conductively connected to the conductive member (10) via the conductive insertion port (19), and power outlet ports (16) are arranged on both sides of the plug.
9. The five-in-one conductive wire duct according to claim 8, characterized in that: Active paddle buckles (15) are respectively provided on both sides of the insulating upper shell (13), and the paddle buckles (15) are used to fix the plug on the shell (1).
10. The five-in-one conductive wire duct according to claim 1, characterized in that: The shell (1) is made of an aluminum shell (1), and the insulating fixing layer (7) is made of a plastic insulating material.
