Cable alignment instrument for power construction and use method thereof

By designing a cable wiring meter for power construction and using multiple detection components and label printers, the problem of inability to detect the winding short circuit and classification of multiple battery cells in the prior art is solved, and efficient and accurate detection and classification of cable wiring is achieved. .

CN119224645AActive Publication Date: 2024-12-31SHANXI HUANAN CONSTR ENG CO LTD

Patent Information

Application Number
CN202411757056.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2024-12-31
Estimated Expiration
2044-12-03

AI Technical Summary

Technical Problem

The existing cable wiring detection device cannot effectively detect the winding short circuit of multiple cells, and cannot perform labeling operations synchronously, and cannot classify the cells after detection.

Method used

A cable wire-connection instrument for power construction is designed, including a wire-connection instrument main unit, a wire-connection instrument sub-computer, a label printer and a backup power supply. Through multiple detection components and wire-seeking devices, multiple battery cells can be detected and on the LCD screen. The results are displayed synchronously, and the label is printed and labeled using the label printer, and the battery cells are classified into qualified areas, unqualified areas and doubtful areas.

Benefits of technology

It realizes rapid detection and classification of multiple battery cells, improves the efficiency and accuracy of cable wiring, and ensures the reliability and safety of cable connection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119224645A_ABST
    Figure CN119224645A_ABST
Patent Text Reader

Abstract

The invention discloses a cable alignment instrument for power construction and a using method thereof, and relates to the technical field of cable alignment, the cable alignment instrument comprises an alignment instrument main machine, an alignment instrument auxiliary machine, a label printer and a standby power supply, the alignment instrument main machine comprises a first outer shell, and a fixing support is fixedly arranged on the front side of the first outer shell; a main liquid crystal screen is arranged on the rear portion of the upper end face of the first outer shell, a main built-in power source is arranged in the first outer shell in a sliding mode, and a first communication contact is arranged on the upper left portion of the rear end face of the first outer shell. A main built-in power supply provides power for the whole device, a fixing support separates a plurality of battery cells in a cable, the battery cells in the cable are conveniently connected with a main detection wiring port, winding of the battery cells is prevented, a first communication contact is conveniently communicated with a label printer and a standby power supply, and the label printer attaches labels to the corresponding battery cells. The standby power supply can temporarily charge the main built-in power supply.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of cable alignment, in particular to a cable alignment instrument for electric power construction and a use method thereof. Background Art

[0002] Power cable alignment testing is an important step to ensure the normal operation and safety of the power system. It mainly involves verifying the connection correctness and electrical performance of the power cable to ensure the effectiveness and reliability of power transmission. When conducting power cable alignment testing, professional testing equipment such as cable alignment meters are usually used. These devices can accurately measure the cables and provide detailed test reports to record the test results and status of each cable.

[0003] Power cable alignment detection is an indispensable part of power system construction and maintenance. It ensures the reliability of cable connections, compliance of electrical performance, and safe operation of the overall system. Through scientific and accurate testing and evaluation, the reliability and operating efficiency of the power system can be effectively improved.

[0004] The invention with authorization announcement number CN113884836B discloses a cable secondary line calibrator, which can quickly detect the wire core through a highly intelligent and automated wire core wiring module and a wire core display module, and then quickly detect the short circuit between any two wires, and display the labels of all short-circuited cables, with high accuracy, small workload and high safety.

[0005] The above device can achieve the purpose of detecting short circuits of battery cells in cables, but the device can only detect the short circuit of two battery cells. Once more battery cells are entangled and short-circuited, the device cannot perform detection. In addition, the device can only serve the purpose of cable verification, and cannot perform labeling operations simultaneously, nor can it classify the battery cells in the cable after detection. Therefore, a cable alignment instrument with the above functions is needed. Summary of the invention

[0006] The object of the present invention is to provide a cable alignment instrument for electric power construction and a method of using the same, so as to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the present invention provides the following technical solutions: A cable alignment instrument for electric power construction, comprising an alignment instrument host, an alignment instrument auxiliary machine, a label printer and a backup power supply, wherein the alignment instrument host comprises a first outer shell, a main neutral line connection port is fixedly arranged on one side of the first outer shell, a main ground line connection port is fixedly arranged on the other side of the first outer shell, a fixed bracket is fixedly arranged on the rear side of the first outer shell, a plurality of main detection connection ports are fixedly arranged on the rear end surface of the first outer shell located on the upper and lower sides of the fixed bracket, a plurality of main LED indicator lights are arranged on the rear part of the upper end surface of the first outer shell, a main liquid crystal screen is arranged on the front part of the upper end surface of the first outer shell, a main built-in power supply is slidably arranged in the first outer shell, a first communication contact is arranged on the upper left side of the front end surface of the first outer shell, a main single-chip microcomputer control circuit board is arranged in the alignment instrument host, and the main single-chip microcomputer control circuit board is electrically connected to the main neutral line connection port, the main ground line connection port, the main detection connection port, the main LED indicator light, the main built-in power supply, the main liquid crystal screen and the first communication contact; The alignment instrument auxiliary machine includes a second outer shell, a secondary neutral line wiring port is fixedly provided on one side of the second outer shell, a secondary ground line wiring port is fixedly provided on the other side of the second outer shell, a line finding device is fixedly provided on the rear side of the second outer shell, an anti-dropping device is provided on the rear side of the line finding device, a plurality of secondary detection wiring ports are fixedly provided on the second outer shell between the second outer shell and the line finding device, a plurality of secondary LED indicator lights are provided on the rear part of the upper end face of the second outer shell, a secondary liquid crystal screen is provided on the front part of the upper end face of the second outer shell, a secondary built-in power supply is slidably provided in the second outer shell, a second communication contact is provided on the upper left side of the front end face of the second outer shell, a secondary single-chip microcomputer control circuit board is provided in the alignment instrument auxiliary machine, and the secondary single-chip microcomputer control circuit board is electrically connected to the secondary detection wiring port, the secondary neutral line wiring port, the secondary ground line wiring port, the line finding device, the secondary LED indicator light, the secondary built-in power supply, the secondary liquid crystal screen and the second communication contact.

[0008] As a further solution of the present invention: the number of the main detection wiring ports is consistent with the number of the main LED indicator lights.

[0009] As a further solution of the present invention: a first limit block is fixedly provided on the rear side of the label printer, a second limit block is fixedly provided on the rear side of the backup power supply, a groove is provided on the front end surface of the first outer shell for cooperating with the first limit block and the second limit block, and a groove is provided on the front end surface of the second outer shell for cooperating with the first limit block and the second limit block.

[0010] As a further solution of the present invention: the line-finding device includes a fixed seat, a plurality of grooves are provided on both sides of the fixed seat, line-finding indicator lights are fixedly arranged on the front and rear sides of the grooves, a first detection unit is arranged between the two line-finding indicator lights, three stepped holes are provided on the fixed seat, a pressure plate is slidably arranged in the stepped holes, the fixed seat and the pressure plate are connected by a spring, a plurality of grooves are provided on the fixed seat, torsion springs are installed in the grooves, a rotating shaft baffle is arranged in the torsion spring, a first buzzer is arranged relatively to the front side of the fixed seat, and a first card slot is arranged relatively to the rear side of the fixed seat.

[0011] As a further solution of the present invention: the anti-slip device includes a fixed lower seat and a first protrusion, the fixed lower seat is slidably installed in the first clamping groove through the first protrusion, a fixed upper seat is rotatably installed above the fixed lower seat through a hinge, a buckle is provided on the left side of the fixed upper seat and the fixed lower seat, a moving space is opened on the inner side of the fixed upper seat and the fixed lower seat, a clamping seat is slidably arranged in the fixed upper seat in the moving space, a threaded hole is opened on the clamping seat, a threaded control rod is threadedly installed in the threaded hole, and a limited position end is fixedly provided on one side of the threaded control rod at the clamping seat.

[0012] As a further solution of the present invention: a cross detection device is provided between the line-finding device and the anti-slip device.

[0013] As a further solution of the present invention: the cross-detection device includes a detection seat and a second protrusion, the detection seat is slidably installed in the first slot through the second protrusion, second buzzers are arranged on both sides of the detection seat, an alarm light is arranged in the detection seat above the second buzzer, a second slot cooperating with the first protrusion is provided in the detection seat behind the alarm light, a first detection space is provided on the detection seat, and a second detection space is provided on the detection seat on one side of the first detection space.

[0014] As a further solution of the present invention: a shunt seat is fixedly arranged in the middle of the rear side of the detection seat.

[0015] A method for using the above-mentioned cable alignment instrument for power construction, the steps comprising: S1: The main unit and the auxiliary unit communicate with each other through the metal shielding layer or tensile metal wire in the cable as the neutral line. The main unit performs connection detection on the main ground line, and the auxiliary unit performs connection detection on the auxiliary ground line. S2: Connect multiple cells in the cable to the main detection wiring port respectively, install the label printer at the bottom of the alignment instrument host, and the main single-chip control circuit board in the alignment instrument host detects the number of cells to be detected, and then transmits the signal one by one to the label printer through the first communication contact, prints labels one by one and sticks them on the corresponding cells, and the process is displayed synchronously on the main LCD screen; S3: Move the label printer from the bottom of the alignment instrument host to the bottom of the alignment instrument auxiliary machine, install the backup power supply at the bottom of the alignment instrument host, let the anti-drop device clamp the cable, and place all the battery cells in the cable in the first detection space; S4: The main unit of the alignment instrument provides pulse signals to the cells in the cable one by one in sequence. The operator places multiple cells in the corresponding first detection part. If one of the line-finding indicator lights and the first buzzer gives an alarm, the corresponding cell can be found. If the line-finding indicator light and the first buzzer do not give an alarm, the corresponding cell will continue to be found. If the corresponding cell cannot be found in the remaining cells, the auxiliary unit of the alignment instrument communicates with the main unit of the alignment instrument to detect the next cell. S5: Shift the found corresponding battery cells and place them in the second detection space, and let the first detection space and the second detection space simultaneously detect pulse signals for all battery cells. If only the second detection space detects, only the alarm light on the second detection space side will flash. If the first detection space and the second detection space detect pulse signals at the same time, the second buzzer and the alarm light will sound an alarm, and continue to detect the battery cells in the first detection space one by one in the line-finding device to find the battery cells with pulse signals, and then let the first detection space and the second detection space perform detection again until only the alarm light on the second detection space side flashes, and then the auxiliary single-chip control circuit board in the auxiliary machine of the alignment instrument communicates with the label printer via the second communication contact, and affixes a "short circuit" label to the found battery cell, and places the labeled battery cell in the "unqualified area" in the line-finding device; S6: When there is only one corresponding battery cell, install the battery cell on the auxiliary detection wiring port, and the alignment instrument host communicates with the single-chip computer in the alignment instrument auxiliary machine. If the corresponding main LED indicator on the alignment instrument host is always on, and the corresponding auxiliary LED indicator on the alignment instrument auxiliary machine is always on, the detected battery cell is qualified, and the main LCD screen and the auxiliary LCD screen display the qualified alignment result. If the LED indicators on the alignment instrument host and the alignment instrument auxiliary machine are sometimes on and sometimes off, the state of the detected battery cell is questionable, and the main LCD screen and the auxiliary LCD screen display the questionable alignment result; S7: When the LED indicator is always on, the single-chip computer in the auxiliary machine of the alignment instrument communicates with the label printer via the second communication contact, and affixes a "qualified" label to the tested battery cell, removes the labeled battery cell from the auxiliary detection wiring port, and places it in the "qualified area" in the line-finding device. When the LED indicator is on and off, the single-chip computer in the auxiliary machine of the alignment instrument communicates with the label printer via the second communication contact, and affixes a "doubtful" label to the tested battery cell, removes the labeled battery cell from the auxiliary detection wiring port, and places it in the "doubtful area" in the line-finding device. S8: Repeat the above steps until the entire cable alignment work is completed.

[0016] As a further solution of the present invention: if there are remaining battery cells after the detection is completed, a "broken circuit" label is printed by a label printer and attached to the remaining battery cells, which are then placed in the "unqualified area" in the line-finding device, and the line-finding instrument host records the serial number of the "broken circuit".

[0017] Compared with the prior art, the present invention has the following beneficial effects: The main built-in power supply is used to provide power to the entire device. The fixed bracket separates multiple cells in the cable, which is convenient for connecting the cells in the cable to the main detection wiring port to prevent multiple cells from being entangled. The first communication contact is convenient for communicating with the label printer and the backup power supply. The label printer prints out the label and manually sticks it on the corresponding cell. The backup power supply can temporarily charge the main built-in power supply. The auxiliary built-in power supply provides power to the line-finding device, thereby determining the corresponding cable, making it easier to attach the label to the cable. The anti-drop device compresses the cable to prevent it from falling off during cable measurement. Through multiple first detection parts, multiple cables can be inspected. When the corresponding cable core is detected, the line search indicator light and the first buzzer sound an alarm at the same time, which is convenient for quickly finding the corresponding cable core and improving the efficiency of cable detection. The pressure plate and the shaft baffle cooperate to compress the cable core for the second time to prevent the core from being entangled after detection. The three stepped holes separate and store the cable cores after detection, which are divided into qualified area, unqualified area and doubtful area, which is convenient for subsequent remedial measures for the cable; The fixed upper seat and the fixed lower seat are locked by the buckle, and the threaded control rod is rotated to allow the clamping seat to move in the moving space, so that the clamping seat presses the cable to prevent the cable from falling off, making it easier for the cable-finding device to detect the cable; The battery cell to be tested is shunted through the shunt socket, and the battery cell to be tested is placed in the first detection space. The tested battery cell is placed in the second detection space. After testing one battery cell, the batteries in the first detection space and the second detection space are tested at the same time. When both have pulse signals, the second buzzer and the alarm light alarm together, proving that the battery cells in the cable are cross-entangled (there is a short circuit). The short-circuited battery cell is confirmed by the line-finding device. When only one detection space detects a pulse signal, the second buzzer and the alarm light do not work, thereby achieving the purpose of detecting the short-circuited battery cell and improving the practicality of the line alignment instrument. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0019] Figure 2 It is a schematic diagram of the top structure of the present invention.

[0020] Figure 3 It is a partial exploded view of the main unit of the alignment instrument in the present invention.

[0021] Figure 4 It is a partial exploded view of the auxiliary machine of the alignment instrument in the present invention.

[0022] Figure 5 It is a partial exploded view of the line-finding device in the present invention.

[0023] Figure 6 It is a partial explosion diagram of the anti-slip device in the present invention.

[0024] Figure 7 It is another three-dimensional structural schematic diagram of the present invention.

[0025] Figure 8 It is a schematic diagram of the local three-dimensional structure of the cross detection device in the present invention.

[0026] Fig. 9 The figure is a schematic diagram of the circuit structure when the alignment instrument in the present invention is used for alignment.

[0027] Notes on reference numerals: 100, alignment instrument host; 11, first outer shell; 12, main neutral line connection port; 13, main ground line connection port; 14, fixing bracket; 15, main detection connection port; 16, main LED indicator; 17, main built-in power supply; 18, main LCD screen; 19, first communication contact; 200, alignment instrument auxiliary machine; 20, auxiliary detection connection port; 21, second outer shell; 22, auxiliary neutral line connection port; 23, auxiliary ground line connection port; 24, line-finding device; 2401, fixing seat; 2402, line-finding indicator; 2403, first detection part; 2404, stepped hole; 2405, spring; 2406, pressure plate; 2407, first buzzer; 2408, torsion spring; 2409, shaft baffle; 2410 , first card slot; 25, anti-slip device; 251, fixed lower seat; 252, buckle; 253, fixed upper seat; 254, moving space; 255, clamping seat; 256, limit terminal; 257, threaded control rod; 258, first protrusion; 26, auxiliary LED indicator light; 27, auxiliary built-in power supply; 28, auxiliary LCD screen; 29, second communication contact; 30, cross detection device; 301, detection seat; 302, second buzzer; 303, alarm light; 304, second card slot; 305, shunt seat; 306, first detection space; 307, second detection space; 308, second protrusion; 300, label printer; 3001, first limit card block; 400, backup power supply; 4001, second limit card block. DETAILED DESCRIPTION

[0028] The following embodiments will be described in detail with reference to the accompanying drawings. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component may be enlarged or reduced. The embodiments listed in the present invention are only used to illustrate the present invention and are not used to limit the scope of the present invention. Any obvious modifications or changes made to the present invention do not depart from the spirit and scope of the present invention.

[0029] Example 1: Please refer to Figure 1-Figure 6 In an embodiment of the present invention, a cable alignment instrument for power construction includes an alignment instrument host 100, an alignment instrument auxiliary machine 200, a label printer 300 and a backup power supply 400. One end of the cable is connected to the alignment instrument host 100, and the other end of the cable is connected to the alignment instrument auxiliary machine 200. A first limit block 3001 is fixedly provided on the rear side of the label printer 300, and a second limit block 4001 is fixedly provided on the rear side of the backup power supply 400.

[0030] The alignment instrument host 100 includes a first outer shell 11, a main neutral line connection port 12 is fixedly provided on one side of the first outer shell 11, a main ground line connection port 13 is fixedly provided on the other side of the first outer shell 11, a fixed bracket 14 is fixedly provided on the rear side of the first outer shell 11, a plurality of main detection connection ports 15 are fixedly provided on the upper and lower sides of the fixed bracket 14 on the rear end surface of the first outer shell 11, a plurality of main LED indicator lights 16 are provided on the rear part of the upper end surface of the first outer shell 11, and the number of the main detection connection ports 15 and the main LED indicator lights 16 are the same, a main LCD screen 18 is provided on the front of the upper end surface of the first outer shell 11, a main built-in power supply 17 is slidably provided in the first outer shell 11, a first communication contact 19 is provided on the upper left side of the front end surface of the first outer shell 11, and a first limit card is provided on the front end surface of the first outer shell 11 The main unit 100 of the alignment instrument is equipped with a main single-chip microcomputer control circuit board, which is electrically connected to the main neutral line connection port 12, the main ground line connection port 13, the main detection connection port 15, the main LED indicator light 16, the main built-in power supply 17, the main LCD screen 18 and the first communication contact 19. The main built-in power supply 17 provides power for the entire device. The fixed bracket 14 separates the multiple battery cells in the cable, which is convenient for connecting the battery cells in the cable with the main detection connection port 15 to prevent multiple battery cells from being entangled. The first communication contact 19 facilitates communication with the label printer 300 and the backup power supply 400. The label printer 300 prints out the label and manually sticks it on the corresponding battery cell. The backup power supply 400 can temporarily charge the main built-in power supply 17.

[0031] The alignment instrument auxiliary machine 200 includes a second outer shell 21, a secondary neutral line connection port 22 is fixedly provided on one side of the second outer shell 21, a secondary ground line connection port 23 is fixedly provided on the other side of the second outer shell 21, a line finding device 24 is fixedly provided on the rear side of the second outer shell 21, an anti-drop device 25 is provided on the rear side of the line finding device 24, a plurality of secondary detection connection ports 20 are fixedly provided on the second outer shell 21 between the second outer shell 21 and the line finding device 24, a plurality of secondary LED indicator lights 26 are provided on the rear part of the upper end face of the second outer shell 21, a secondary liquid crystal screen 28 is provided on the front part of the upper end face of the second outer shell 21, a secondary built-in power supply 27 is slidably provided in the second outer shell 21, and a front end face of the second outer shell 21 is provided. A second communication contact 29 is arranged at the upper left corner, and a groove cooperating with the first limit block 3001 and the second limit block 4001 is provided on the front face of the second outer shell 21. A sub-single-chip control circuit board is arranged in the sub-machine 200 of the alignment instrument. The sub-single-chip control circuit board is electrically connected to the sub-detection wiring port 20, the sub-neutral wiring port 22, the sub-ground wiring port 23, the line-finding device 24, the sub-LED indicator 26, the sub-built-in power supply 27, the sub-LCD screen 28 and the second communication contact 29. The sub-built-in power supply 27 provides power for the line-finding device 24 to determine the corresponding cable, so as to facilitate the label to be attached to the cable. The anti-dropping device 25 presses the cable to prevent it from falling off when measuring the cable.

[0032] The line-finding device 24 includes a fixed seat 2401, a plurality of grooves are provided on both sides of the fixed seat 2401, and line-finding indicator lights 2402 are fixedly provided on the front and rear sides of the grooves, a first detection unit 2403 is provided between the two line-finding indicator lights 2402, three stepped holes 2404 are provided on the fixed seat 2401, a pressure plate 2406 is slidably provided in the stepped holes 2404, the fixed seat 2401 and the pressure plate 2406 are connected by a spring 2405, a plurality of grooves are provided on the fixed seat 2401, a torsion spring 2408 is installed in the groove, a rotating shaft baffle 2409 is provided in the torsion spring 2408, a first buzzer 2407 is relatively provided on the front side of the fixed seat 2401, and a first card slot 2410 is relatively provided on the rear side of the fixed seat 2401, and multiple first detection units 2403 can be used to detect the cores in multiple cables. The detection is performed (by emitting a pulse signal into the battery cell, the detection device can determine the corresponding cable by detecting the pulse signal through the coil. This detection method is a prior art). When the battery cell in the corresponding cable is detected, the line-finding indicator light 2402 and the first buzzer 2407 sound an alarm at the same time, which is convenient for quickly finding the battery cell in the corresponding cable and improving the efficiency of cable detection. The pressure plate 2406 and the shaft baffle 2409 cooperate to compress the battery cell in the cable for a second time to prevent the battery cell from being entangled after detection. The three stepped holes 2404 separate and store the battery cells in the cable after detection, which are divided into qualified area, unqualified area and doubtful area, which is convenient for subsequent remedial measures for the cable (the line-finding principle has been disclosed in the invention patent of a line-finding device and its line-finding method, host and slave with authorization announcement number CN113740777B, and no relevant explanation is given).

[0033] The anti-slip device 25 includes a fixed lower seat 251 and a first protrusion 258. The fixed lower seat 251 is slidably installed in the first card slot 2410 through the first protrusion 258. A fixed upper seat 253 is rotatably installed above the fixed lower seat 251 through a hinge. A buckle 252 is provided on the left side of the fixed upper seat 253 and the fixed lower seat 251. A moving space 254 is opened inside the fixed upper seat 253 and the fixed lower seat 251. A clamping seat is slidably provided in the moving space 254 and is located in the fixed upper seat 253. 255, a threaded hole is opened on the clamping seat 255, and a threaded control rod 257 is installed in the threaded hole. One side of the threaded control rod 257 is located at the clamping seat 255 and fixed with a limited end 256. The fixed upper seat 253 and the fixed lower seat 251 are locked by the buckle 252. The threaded control rod 257 is rotated to allow the clamping seat 255 to move in the moving space 254, so that the clamping seat 255 can press the cable to prevent the cable from falling off, which is convenient for the line-finding device 24 to detect the cable.

[0034] When the device is used, one end of the cable to be detected is cut open, and the shielding layer in the cable is used as the neutral wire to connect to the main neutral wire connection port 12 in the alignment instrument host 100, and the ground wire is connected to the main ground wire connection port 13, and then multiple cells in the cable are connected to the corresponding main detection connection ports 15, and multiple cells are respectively installed on the fixed brackets 14, and the label printer 300 is installed at the bottom of the alignment instrument host 100, and the alignment instrument host 100 is started to detect the number of multiple cells. The main LED indicator 16 of the corresponding connection port flashes, and the main LCD screen 18 displays the number of detected cells, and the alignment instrument host 100 and the label printer 300 communicate, and gradually print labels one by one and stick the labels on the corresponding cells. After all the cell cable labels are affixed, Replace the label printer 300 with the backup power supply 400. The backup power supply 400 can continue to supply power to the alignment instrument host 100 when the main built-in power supply 17 is out of power (the main built-in power supply 17 is the main power supply for the two alignment instruments and consumes a lot of power). Then place the other end of the cable in the anti-slip device 25, connect the fixed lower seat 251 and the fixed upper seat 253 through the buckle 252, and then turn the threaded control rod 257 to move the clamping seat 255 in the moving space 254, so that the clamping seat 255 can compress the cable. Then install the label printer 300 at the bottom of the alignment instrument auxiliary machine 200, let the alignment instrument auxiliary machine 200 communicate with the label printer 300, cut the other end of the cable to be tested, and use the shielding layer in the cable as The neutral line is connected to the auxiliary neutral line connection port 22 in the alignment instrument auxiliary machine 200, and the ground line is connected to the auxiliary ground line connection port 23. The alignment instrument host 100 reflects the electromagnetic pulse signal to the battery cells one by one in sequence, and then multiple battery cells are placed in the corresponding first detection unit 2403. When the first detection unit 2403 detects the pulse signal, the line search indicator light 2402 flashes and the first buzzer 2407 generates a sound prompt. The corresponding battery cell after determination is taken out and connected to one of the auxiliary detection connection ports 20. The single-chip control circuit board in the alignment instrument host 100 and the alignment instrument auxiliary machine 200 forms a loop, and the corresponding main LED indicator light 16 and the auxiliary LED indicator light 26 are always on, and the main LCD screen 18 and the auxiliary LCD screen 28 display the confirmation that the battery cells are connected (in the authorized public The principle of line connection and disconnection is disclosed in a network cable alignment device with notification number CN209088979U, which will not be explained here). At the same time, the signal is also transmitted to the label printer 300. The label printer 300 prints out a label identical to the corresponding battery cell on the alignment instrument host 100, and then sticks the label on the corresponding battery cell. Then the corresponding battery cell is removed and placed in the qualified area of ​​the three stepped holes 2404 through the rotating shaft baffle 2409. When the first detection unit 2403 still cannot detect the corresponding battery cell, it can be determined that the detection battery cell is broken, and then the alignment instrument host 100 performs the next battery cell detection (a variety of means can be used to achieve this purpose, such as using the neutral line and the confirmed battery cell to allow the alignment instrument host 100 and the alignment instrument auxiliary machine 200 to communicate;Or the main unit 100 of the alignment instrument sets a certain detection time, and when the time comes, the next battery cell is detected, etc.), after all the battery cells are detected, the remaining battery cells are placed in the unqualified area of ​​the three stepped holes 2404; when the detection effect of the first detection unit 2403 is poor, the line search indicator 2402 flashes from time to time, and the first buzzer 2407 sounds from time to time, the battery cell is taken out and connected to one of the auxiliary detection connection ports 20. If the main unit 100 of the alignment instrument and the auxiliary unit 200 of the alignment instrument cannot communicate stably, the battery cell is placed in the doubtful area of ​​the three stepped holes 2404, and the above operation is repeated to complete the detection of the cable battery cells. ;

[0035] Example 2: Please refer to Figure 7-Figure 8 On the basis of Example 1, a cross detection device 30 is arranged between the line-finding device 24 and the anti-slip device 25, and the cross detection device 30 includes a detection seat 301 and a second protrusion 308. The detection seat 301 is slidably installed in the first card slot 2410 through the second protrusion 308. Second buzzers 302 are arranged on both sides of the detection seat 301, and an alarm light 303 is arranged in the detection seat 301 above the second buzzer 302. A second card slot 304 cooperating with the first protrusion 258 is opened in the detection seat 301 behind the alarm light 303. A shunt seat 305 is fixedly arranged in the middle of the rear side of the detection seat 301. A first detection space 306 is opened on the detection seat 301, and one side of the first detection space 306 is located at the detection seat 301. A second detection space 307 is opened on the top, and the battery cell to be detected is shunted through the shunt seat 305. The battery cell to be detected is placed in the first detection space 306, and the detected battery cell is placed in the second detection space 307. After detecting one battery cell, the batteries in the first detection space 306 and the second detection space 307 are detected at the same time. When there are pulse signals in both, the second buzzer 302 and the alarm light 303 sound an alarm together, proving that the battery cells in the cable are cross-entangled (there is a short circuit). The line-finding device 24 confirms and finds out the short-circuited battery cell. When only one detection space detects a pulse signal change, the second buzzer 302 and the alarm light 303 do not work, thereby achieving the purpose of detecting the short-circuited battery cell and improving the practicality of the line alignment instrument.

[0036] When in use, the anti-drop device 25 clamps the cable, the shunt seat 305 shunts the battery to be detected, and the line-finding device 24 detects the battery. After finding the corresponding battery, the first detection space 306 and the second detection space 307 detect the battery. If the second buzzer 302 and the alarm light 303 do not alarm, the corresponding battery is taken out and connected to one of the auxiliary detection wiring ports 20, and the corresponding auxiliary LED indicator 26 is always on, and then the main unit 100 and the auxiliary unit 200 of the alignment instrument are checked. The signal handshake, the main LCD screen 18 and the sub-LCD screen 28 display confirmation that the battery cells are connected, and also transmit the signal to the label printer 300. The label printer 300 prints out the same label as the corresponding battery cell on the alignment instrument host 100, and then sticks the label on the corresponding battery cell; when the second buzzer 302 and the alarm light 303 sound together, it proves that the battery cells in the cable are crossed, and the short-circuited battery cell is found through the line-finding device 24, and then the short-circuited battery cell is placed in the unqualified area among the three stepped holes 2404.

[0037] See also Figure 7-Figure 9 , a method for using a cable alignment instrument for electric power construction, the steps comprising: S1: The alignment instrument host 100 and the alignment instrument slave 200 communicate signals through the metal shielding layer or the tensile metal wire in the cable as the neutral wire. The alignment instrument host 100 performs connection detection on the main ground wire, and the alignment instrument slave 200 performs connection detection on the slave ground wire. S2: Connect multiple cells in the cable to the main detection connection port 15 respectively, install the label printer 300 at the bottom of the alignment instrument host 100, and the main single-chip control circuit board in the alignment instrument host 100 detects the number of cells to be detected, and then transmits the signal one by one to the label printer 300 through the first communication contact 19, prints labels one by one and sticks them on the corresponding cells, and the process is synchronously displayed on the main LCD screen 18; S3: Move the label printer 300 from the bottom of the alignment instrument main unit 100 to the bottom of the alignment instrument auxiliary unit 200, install the backup power supply 400 at the bottom of the alignment instrument main unit 100, let the anti-drop device 25 clamp the cable, and place all the battery cells in the cable in the first detection space 306; S4: the alignment instrument host 100 provides pulse signals to the battery cells in the cable one by one in sequence, and the operator places multiple battery cells in the corresponding first detection part 2403. If one of the line-finding indicator lights 2402 and the first buzzer 2407 gives an alarm, the corresponding battery cell can be found. If the line-finding indicator light 2402 and the first buzzer 2407 do not give an alarm, the corresponding battery cell will continue to be searched. If the corresponding battery cell cannot be found in the remaining battery cells, the alignment instrument auxiliary machine 200 communicates with the alignment instrument host 100 to detect the next battery cell. S5: The corresponding battery cells are shifted and placed in the second detection space 307, and the first detection space 306 and the second detection space 307 are allowed to perform pulse signal detection on all the battery cells at the same time. If only the second detection space 307 detects, only the alarm light 303 on the second detection space 307 side flashes. If the first detection space 306 and the second detection space 307 detect pulse signals at the same time, the second buzzer 302 and the alarm light 303 sound an alarm, and the battery cells in the first detection space 306 are continuously detected one by one in the line-finding device 24 to find the battery cells with pulse signals, and then the first detection space 306 and the second detection space 307 are detected again until only the alarm light 303 on the second detection space 307 side flashes, and then the auxiliary single-chip control circuit board in the auxiliary machine 200 of the alignment instrument communicates with the label printer 300 via the second communication contact 29, and affixes a "short circuit" label to the found battery cell, and places the labeled battery cell in the "unqualified area" in the line-finding device 24; S6: When there is only one corresponding battery cell, install the battery cell on the auxiliary detection connection port 20, and the alignment instrument host 100 communicates with the single-chip microcomputer in the alignment instrument auxiliary machine 200. If the corresponding main LED indicator 16 on the alignment instrument host 100 is always on, and the corresponding auxiliary LED indicator 26 on the alignment instrument auxiliary machine 200 is always on, the detected battery cell is qualified, and the main LCD screen 18 and the auxiliary LCD screen 28 display the qualified alignment result. If the LED indicators on the alignment instrument host 100 and the alignment instrument auxiliary machine 200 are sometimes on and sometimes off, the state of the detected battery cell is questionable, and the main LCD screen 18 and the auxiliary LCD screen 28 display the questionable alignment result; S7: When the LED indicator light is always on, the single-chip microcomputer in the auxiliary machine 200 of the alignment instrument communicates with the label printer 300 via the second communication contact 29, and affixes a "qualified" label to the detected battery cell, removes the labeled battery cell from the auxiliary detection wiring port 20, and places it in the "qualified area" in the line-finding device 24. When the LED indicator light is on and off, the single-chip microcomputer in the auxiliary machine 200 of the alignment instrument communicates with the label printer 300 via the second communication contact 29, and affixes a "questionable" label to the detected battery cell, removes the labeled battery cell from the auxiliary detection wiring port 20, and places it in the "questionable area" in the line-finding device 24. S8: Repeat the above steps until the entire cable alignment work is completed; S9: If there are remaining cells after the test is completed, a "broken circuit" label is printed by the label printer 300 and attached to the remaining cells, and then placed in the "unqualified area" in the line-finding device 24, and the alignment instrument host 100 records the serial number of the "broken circuit".

[0038] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A cable alignment instrument for electric power construction, comprising an alignment instrument host (100), an alignment instrument auxiliary machine (200), a label printer (300) and a backup power supply (400), characterized in that: The alignment instrument host (100) comprises a first outer shell (11), a main neutral line connection port (12) being fixedly arranged on one side of the first outer shell (11), a main ground line connection port (13) being fixedly arranged on the other side of the first outer shell (11), a fixed bracket (14) being fixedly arranged on the rear side of the first outer shell (11), a plurality of main detection connection ports (15) being fixedly arranged on the upper and lower sides of the fixed bracket (14) on the rear end surface of the first outer shell (11), a plurality of main LED indicator lights (16) being arranged on the rear part of the upper end surface of the first outer shell (11), and a plurality of main detection connection ports (15) being fixedly arranged on the rear side of the upper end surface of the first outer shell (11). 11) A main liquid crystal screen (18) is arranged at the front of the upper end, a main built-in power supply (17) is slidably arranged in the first outer shell (11), a first communication contact (19) is arranged at the upper left of the front end surface of the first outer shell (11), a main single-chip control circuit board is arranged in the alignment instrument host (100), and the main single-chip control circuit board is electrically connected to the main neutral line connection port (12), the main ground line connection port (13), the main detection connection port (15), the main LED indicator (16), the main built-in power supply (17), the main liquid crystal screen (18) and the first communication contact (19); The alignment instrument auxiliary machine (200) comprises a second outer shell (21), a secondary neutral line connection port (22) is fixedly provided on one side of the second outer shell (21), a secondary ground line connection port (23) is fixedly provided on the other side of the second outer shell (21), a line finding device (24) is fixedly provided on the rear side of the second outer shell (21), an anti-drop device (25) is provided on the rear side of the line finding device (24), a plurality of secondary detection connection ports (20) are fixedly provided on the second outer shell (21) between the second outer shell (21) and the line finding device (24), and a plurality of secondary LED indicator lights (26) are provided on the rear part of the upper end surface of the second outer shell (21). ), a secondary liquid crystal screen (28) is arranged at the front of the upper end face of the second outer shell (21), a secondary built-in power supply (27) is slidably arranged in the second outer shell (21), a second communication contact (29) is arranged at the upper left of the front end face of the second outer shell (21), and a secondary single-chip microcomputer control circuit board is arranged in the auxiliary machine (200) of the alignment instrument, and the secondary single-chip microcomputer control circuit board is electrically connected to the secondary detection wiring port (20), the secondary neutral line wiring port (22), the secondary ground line wiring port (23), the line finding device (24), the secondary LED indicator light (26), the secondary built-in power supply (27), the secondary liquid crystal screen (28) and the second communication contact (29).

2. The cable alignment instrument according to claim 1, characterized in that: The number of the main detection wiring ports (15) and the number of the main LED indicator lights (16) are the same.

3. The cable alignment instrument according to claim 2, characterized in that: A first limit block (3001) is fixedly arranged on the rear side of the label printer (300), a second limit block (4001) is fixedly arranged on the rear side of the backup power supply (400), a groove is provided on the front end surface of the first outer shell (11) for cooperating with the first limit block (3001) and the second limit block (4001), and a groove is provided on the front end surface of the second outer shell (21) for cooperating with the first limit block (3001) and the second limit block (4001).

4. The cable alignment instrument according to claim 3, characterized in that: The line-finding device (24) comprises a fixed seat (2401), a plurality of grooves are provided on both sides of the fixed seat (2401), line-finding indicator lights (2402) are fixedly arranged on the front and rear sides of the grooves, a first detection unit (2403) is arranged between the two line-finding indicator lights (2402), three stepped holes (2404) are provided on the fixed seat (2401), a pressure plate (2406) is slidably arranged in the stepped holes (2404), the fixed seat (2401) and the pressure plate (2406) are connected to each other via a spring (2405), a plurality of grooves are provided on the fixed seat (2401), torsion springs (2408) are installed in the grooves, a rotating shaft baffle (2409) is arranged in the torsion spring (2408), a first buzzer (2407) is arranged on the front side of the fixed seat (2401), and a first card slot (2410) is arranged on the rear side of the fixed seat (2401).

5. The cable alignment instrument according to claim 4, characterized in that: The anti-slip device (25) comprises a fixed lower seat (251) and a first protrusion (258). The fixed lower seat (251) is slidably mounted in the first clamping groove (2410) via the first protrusion (258). A fixed upper seat (253) is rotatably mounted above the fixed lower seat (251) via a hinge. Buckles (252) are arranged on the left sides of the fixed upper seat (253) and the fixed lower seat (251). A moving space (254) is provided inside the fixed upper seat (253) and the fixed lower seat (251). A clamping seat (255) is slidably arranged in the fixed upper seat (253) in the moving space (254). A threaded hole is provided on the clamping seat (255). A threaded control rod (257) is threadedly mounted in the threaded hole. A limited end (256) is fixedly arranged on one side of the threaded control rod (257) and located on the clamping seat (255).

6. The cable alignment instrument according to claim 5, characterized in that: A cross detection device (30) is provided between the line-finding device (24) and the anti-slip device (25).

7. The cable alignment instrument according to claim 6, characterized in that: The cross detection device (30) comprises a detection seat (301) and a second protrusion (308); the detection seat (301) is slidably mounted in a first slot (2410) via the second protrusion (308); second buzzers (302) are arranged on both sides of the detection seat (301); an alarm light (303) is arranged in the detection seat (301) above the second buzzer (302); a second slot (304) cooperating with the first protrusion (258) is provided in the detection seat (301) behind the alarm light (303); a first detection space (306) is provided on the detection seat (301); and a second detection space (307) is provided on one side of the first detection space (306) on the detection seat (301).

8. The cable alignment instrument according to claim 7, characterized in that: A diverter seat (305) is fixedly arranged in the middle of the rear side of the detection seat (301).

9. A method for using the cable alignment instrument according to any one of claims 7 to 8, characterized in that: The steps of the method include: S1: the alignment instrument host (100) and the alignment instrument auxiliary machine (200) perform signal communication through the metal shielding layer or the tensile metal wire in the cable as the neutral wire, the alignment instrument host (100) performs a connection detection on the main ground wire, and the alignment instrument auxiliary machine (200) performs a connection detection on the auxiliary ground wire; S2: connecting the plurality of cells in the cable to the main detection connection ports (15) respectively, installing the label printer (300) at the bottom of the alignment instrument host (100), and the main single-chip control circuit board in the alignment instrument host (100) detects the number of cells to be detected, and then transmits the signal one by one to the label printer (300) via the first communication contact (19), and prints labels one by one and affixes them to the corresponding cells, and the process is synchronously displayed on the main liquid crystal screen (18); S3: moving the label printer (300) from the bottom of the alignment instrument main unit (100) to the bottom of the alignment instrument auxiliary unit (200), installing the backup power supply (400) at the bottom of the alignment instrument main unit (100), allowing the anti-drop device (25) to clamp the cable, and placing all the battery cells in the cable in the first detection space (306); S4: the alignment instrument host (100) provides pulse signals to the battery cells in the cable one by one in sequence, and the operator places a plurality of battery cells in the corresponding first detection part (2403). If one of the line-finding indicator lights (2402) and the first buzzer (2407) gives an alarm, the corresponding battery cell can be found. If the line-finding indicator light (2402) and the first buzzer (2407) do not give an alarm, the corresponding battery cell is continued to be found. If the corresponding battery cell cannot be found in the remaining battery cells, the alignment instrument auxiliary machine (200) communicates with the alignment instrument host (100) to detect the next battery cell. S5: The corresponding battery cell is shifted and placed in the second detection space (307), and the first detection space (306) and the second detection space (307) simultaneously detect pulse signals on all the battery cells. If only the second detection space (307) detects, only the alarm light (303) on the second detection space (307) side flashes. If the first detection space (306) and the second detection space (307) detect pulse signals at the same time, the second buzzer (302) and the alarm light (303) sound an alarm, and the first detection space (306) continues to detect pulse signals. The internal cells are tested one by one in the line-finding device (24) to find the cells with pulse signals, and then the first detection space (306) and the second detection space (307) are tested again until only the alarm light (303) on the second detection space (307) flashes, and then the auxiliary single-chip control circuit board in the auxiliary machine (200) of the line meter communicates with the label printer (300) via the second communication contact (29), and a "short circuit" label is attached to the found cell, and the cell with the label attached is placed in the "unqualified area" in the line-finding device (24); S6: When there is only one corresponding battery cell, the battery cell is installed on the auxiliary detection connection port (20), and the alignment instrument host (100) communicates with the single chip microcomputer in the alignment instrument auxiliary machine (200). If the corresponding main LED indicator (16) on the alignment instrument host (100) is always on and the corresponding auxiliary LED indicator (26) on the alignment instrument auxiliary machine (200) is always on, the detected battery cell is qualified, and the main LCD screen (18) and the auxiliary LCD screen (28) display the qualified alignment result. If the LED indicators on the alignment instrument host (100) and the alignment instrument auxiliary machine (200) are sometimes on and sometimes off, the state of the detected battery cell is questionable, and the main LCD screen (18) and the auxiliary LCD screen (28) display the questionable alignment result. S7: When the LED indicator light is always on, the single-chip microcomputer in the auxiliary machine (200) of the alignment instrument communicates with the label printer (300) via the second communication contact (29), affixes a "qualified" label to the detected battery cell, removes the labeled battery cell from the auxiliary detection wiring port (20), and places it in the "qualified area" in the line-finding device (24); when the LED indicator light is on and off, the single-chip microcomputer in the auxiliary machine (200) of the alignment instrument communicates with the label printer (300) via the second communication contact (29), affixes a "doubtful" label to the detected battery cell, removes the labeled battery cell from the auxiliary detection wiring port (20), and places it in the "doubtful area" in the line-finding device (24); S8: Repeat the above steps until the entire cable alignment work is completed.

10. The method for using the cable alignment instrument for electric power construction according to claim 9, characterized in that: If there are any remaining cells after the test is completed, a "broken circuit" label is printed by a label printer (300) and affixed to the remaining cells, which are then placed in the "unqualified area" in the line-finding device (24), and the alignment instrument host (100) records the serial number of the "broken circuit".

Citation Information

Patent Citations

  • Secondary cable checking instrument for distribution automation terminal

    CN108226700A

  • Cable alignment instrument and alignment method thereof

    CN108872770A

  • Special tool for secondary cable alignment

    CN115047379A

  • Integrated cable alignment and detection device

    CN117907699A

  • Line hunting and aligning implementation method and device applied to multifunctional cable maintenance device

    CN118795387A

Cited By

  • Low-cost high-efficiency portable electrical circuit alignment equipment and use method thereof

    CN121656909A